CN103887011B - A kind of big logarithm shielded cable - Google Patents

A kind of big logarithm shielded cable Download PDF

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Publication number
CN103887011B
CN103887011B CN201410106417.6A CN201410106417A CN103887011B CN 103887011 B CN103887011 B CN 103887011B CN 201410106417 A CN201410106417 A CN 201410106417A CN 103887011 B CN103887011 B CN 103887011B
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layer
aluminium foil
line
shielded cable
cable
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CN103887011A (en
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张�林
赵天明
张克强
苗艳
李华亮
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Jiangxi Yizhou Data Technology Co., Ltd
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Zhejiang Yizhou Electronic Technology Co Ltd
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Abstract

The present invention relates to a kind of big logarithm shielded cable, this cable includes central canal, annular array First Line pair on central canal external peripheral surface, it is coated on the first screen layer that First Line is external, the annular array the second line pair on the first screen layer external peripheral surface, it is coated on the sealing coat that the second line is external, the secondary shielding layer being coated on outside sealing coat, it is coated on the restrictive coating outside secondary shielding layer;Wherein, described first screen layer and secondary shielding layer are made up of double-layer aluminum-foil, and double-layer aluminum-foil includes the first aluminium foil layer and the second aluminium foil layer, have enhancement Layer in the middle of the first aluminium foil layer and the second aluminium foil layer.The present invention big logarithm shielded cable effectiveness is good, stable signal transmission, effective, and its compact conformation, when practical wiring is constructed, cable affected by external force in the case of line between relative position random change will not occur, the total quality of cable is stable, and service life is long.

Description

A kind of big logarithm shielded cable
Technical field
The present invention relates to a kind of big logarithm cable, particularly relate to a kind of big logarithm shielded cable.
Background technology
For modernization building for, comprehensive wiring system as internal nerve, it Use a series of high-quality standard material, with modular compound mode, voice, Data, image and part control signal system carry out comprehensively with unified transmission medium, warp Cross unified planning and designing, comprehensively in standard set wiring system, by modern architecture Three big subsystems organically connected, the system integration for modern architecture provides thing Reason medium.It may be said that the success or not of Structured Cabling System is directly connected to modernization The success or failure in building, select the comprehensive wiring system of a set of high-quality it is critical that.? The a certain layer of one building, building, cable be routed to from telecommunications patching room work station and other The structured wiring mode of the network equipment is referred to as horizontal wiring.At present, horizontal wiring is mostly Use big logarithm cable.
About big logarithm cable, it has been reported that such as Chinese utility model patent in prior art (publication number: CN201749727U) relates to a kind of big logarithm cable, it include sheath with And it being positioned at the multipair line pair of sheath, described line is to the line for two wire strandings Right.It also includes the center-filled pipe being positioned at sheath, of described multipair line centering Separated time to annular array on center-filled pipe external peripheral surface, described multipair line centering Another part line to annular array on sheath inner circumferential surface;Center-filled pipe cylindrical weekly form Line on face between mutually press close to, the line on sheath inner circumferential surface between mutually paste Closely, sheath line in the radial direction between mutually press close to.This big logarithm cable wire between Relative position is stable, compact conformation, but this cable effectiveness each other is poor, Data signal transmission is unstable, effect is poor.
Summary of the invention
It is an object of the invention to for the above-mentioned problems in the prior art, it is proposed that one Plant effectiveness good, stable signal transmission, effective big logarithm shielded cable.
The purpose of the present invention can be realized by following technical proposal: a kind of big logarithm shielding line Cable, described cable includes central canal, annular array on central canal external peripheral surface first Line pair, is coated on the first screen layer that First Line is external, and annular array is outside the first screen layer The second line pair on circumferential surface, is coated on the sealing coat that the second line is external, is coated on isolation Secondary shielding layer outside Ceng, is coated on the restrictive coating outside secondary shielding layer;Wherein, described One screen layer and secondary shielding layer are made up of double-layer aluminum-foil, and double-layer aluminum-foil includes the first aluminium foil layer With the second aluminium foil layer, in the middle of the first aluminium foil layer and the second aluminium foil layer, there is an enhancement Layer, described One aluminium foil layer and the second aluminium foil layer are grouped into by the one-tenth of following mass percent: Si: 0.1-0.2%, Fe:0.4-0.6%, Er:0.002-0.005%, Be:0.001-0.003%, Cu≤0.025%, Mn≤0.05%, Mg≤0.03%, Zn≤0.02%, V≤0.01%, Ti≤0.04%, surplus is Al and inevitable impurity element.
A kind of big logarithm shielded cable of the present invention includes that central canal, First Line are to, the first shielding Layer, the second line to, sealing coat, secondary shielding layer and restrictive coating.The present invention by line to being divided into First Line to and the second line pair, First Line to annular array on central canal external peripheral surface, Second line to annular array on First Line to foreign round perimeter surface, during such arrangement both reduces The external diameter of heart pipe, so that the outside diameter of cable reduces, also ensure that the arrangement between cable pair Compact, line between relative positional stability, thus reached line between anti-interference energy Power is strong.It addition, the present invention First Line to and the second line between be provided with the first screen layer, Notable shielding First Line to and the second line between electromagnetic interference.And, the present invention also exists Second line, to being coated with sealing coat and secondary shielding layer, further enhances the present invention the most right The shield effectiveness of number shielded cable.
In order to improve the shield effectiveness of the present invention big logarithm shielded cable further, the present invention is big First screen layer and the secondary shielding layer of logarithm shielded cable are made up of double-layer aluminum-foil, Double-layer aluminum Paper tinsel includes the first aluminium foil layer and the second aluminium foil layer, in the middle of the first aluminium foil layer and the second aluminium foil layer There is enhancement Layer.The first screen layer and secondary shielding layer that this double-layer aluminum-foil is made both can be kept away When exempting from cable bend or be heated, there is small gap in screen layer, reduces again transfger impedance, Improve shield effectiveness, bonding and protective grounding are convenient, reliable simultaneously.
Additionally, the present invention the most suitably have adjusted constituent and the mass percent thereof of aluminium foil, It is properly added Be element and rare earth element er, on the one hand promotes Impurity Fe, Si Separate out, purify matrix, eliminate Si, Fe to cube grain formation inhibition of orientation, Crystal grain thinning, promotes electrical conductivity, also maintains moulding simultaneously;On the other hand there is solid solution strong The strengthening effect such as change, dispersion-strengtherning, thus improve the mechanical property of aluminium foil.Be element and The improvement to intensity, hardness and the conductivity of aluminum foil material that adds of rare earth element er rises Very important effect.
As preferably, the thickness of described first screen layer and secondary shielding layer is 20-30 μm.
As preferably, the thickness of described first aluminium foil layer and the second aluminium foil layer is 6-12 μm, The thickness of enhancement Layer is 6-10 μm, described first aluminium foil layer, the second aluminium foil layer and enhancement Layer Between bondd by binding agent.
As preferably, the material of described enhancement Layer be PVC film, PE thin film, PP thin film, One in PA thin film, PET film.The cost of material is low for above-mentioned enhancement Layer, at double-layer aluminum-foil Intennediate bond enhancement Layer, can improve the intensity of aluminium foil, avoids screen at cable bend or when being heated Covering layer and small gap occur, intensity and shield effectiveness to cable play a role.
As preferably, the preparation method of described double-layer aluminum-foil comprises the following steps:
S1, constituent and mass percent thereof according to above-mentioned aluminium foil carry out dispensing;
S2, dispensing is heated to 750-780 DEG C melts, remove after standing 5-10min Slag, refinery by de-gassing;
S3, above-mentioned alloy solution is poured into alloy pig at 700-750 DEG C, then by temperature Degree is incubated 3-4 hour at being down to 550-580 DEG C, then it is little to be incubated 1-3 at being cooled to 460-500 DEG C Time;
S4, above-mentioned alloy pig being carried out hot rolling, start rolling temperature is 460-500 DEG C, finish to gauge temperature Spend 300-350 DEG C, then carried out cold rolling, be prepared as aluminium foil;
S5, the above-mentioned aluminium foil prepared is carried out prepared aluminum foil finished product of annealing, annealing temperature Degree is for 230-260 DEG C, and the heating-up time is 15-18 hour, and temperature retention time is 12-15 hour;
S6, enhancement Layer and the above-mentioned aluminium foil prepared are obtained double by binding agent bonding Layer aluminium foil.
As preferably, the material of described central canal is PVC, PBT, PE, TPU, PPO, One in PP, PET.The present invention is internally provided with central canal at First Line, then by first Line is to being socketed in outside central canal, and the second line is external to being socketed in First Line, the second line to and the One line between be provided with the first screen layer, compact conformation, when practical wiring is constructed, cable In the case of being affected by external force line between relative position random change, line will not occur The total quality of cable is stable.
As preferably, described First Line forms by 10 pairs of twisted-pair feeders, and the second line is to by 15 Twisted-pair feeder is formed.
As preferably, the pitch of described twisted-pair feeder is 9-20mm.The present invention is two mutually The wire of insulation twists mutually together, and the electric wave that each wire radiates in the transmission can be by separately The electric wave sent on a piece wire is offset.Through the discovery that studies for a long period of time, by the pitch control of twisted-pair feeder When system is between 9-20mm, electromagnetic interference shield is more effective.
As preferably, described sealing coat is made up of polyester belt material, described polyester belt material Surface processes through electroless copper.Polyester belt material have higher mechanical strength and Nai Gao, Low temperature.Cable sealing coat uses polyester belt material to make, and can not only improve the machinery of cable Intensity, and can guarantee that stablizing of cable inner structure.It addition, polyester belt surface of the present invention Process through electroless copper, also can improve the shield effectiveness of cable to a certain extent.
As preferably, the material of described restrictive coating is the one in PBT, PE, PVC material. Described PBT, PE, the oxygen index (OI) of PVC material are not less than 30.The Main Function of restrictive coating is The abilities such as the raising mechanical strength of cable, anti-chemical burn into are moistureproof, fire-retardant.PBT、PE、 The oxygen index (OI) of PVC material belongs to combustible material below 22, does not has anti-flammability;At 22-27 Between be nonflammable material, have self-extinguishment;More than 27 for high nonflammable material.The present invention adopts With oxygen index (OI) not less than 30 PBT, PE, PVC material, can in the case of running into the condition of a fire Effectively to block burning things which may cause a fire disaster, protect cable.
Compared with prior art, the method have the advantages that
1. the present invention big logarithm shielded cable has two-layer screen layer, and screen layer uses and joins 5 rational double-layer aluminum-foils are made, and notable shielding wire, to the electromagnetic interference between layer, will simultaneously The pitch of twisted-pair feeder controls at 9-20mm, can be effectively improved the electromagnetism between two wires and do Disturbing, the shield effectiveness making the present invention big logarithm shielded cable is good, stable signal transmission, effect The best.
2. the present invention big logarithm shielded cable compact conformation, when practical wiring is constructed, cable In the case of being affected by external force line between relative position random change, line will not occur The total quality of cable is stable.
3. the mechanical property of the present invention big logarithm shielded cable, weatherability, anti-flammability are preferably, Service life is long.
Accompanying drawing explanation
Fig. 1 is the sectional view of the present invention big logarithm shielded cable.
Fig. 2 is the present invention big logarithm shielded cable the first screen layer and the knot of secondary shielding layer Structure schematic diagram.
Fig. 3 is the present invention big logarithm shielded cable shielding character curve chart.
In figure: 1, central canal;2, First Line pair;3, the first screen layer;4, the second line Right;5, sealing coat;6, secondary shielding layer;7, restrictive coating;8, twisted-pair feeder;251、 First aluminium foil layer;252, enhancement Layer;253, the second aluminium foil layer.
Detailed description of the invention
The following is the specific embodiment of the present invention, and combine accompanying drawing to technical scheme It is further described, but the present invention is not limited to these embodiments.
As depicted in figs. 1 and 2, the present invention big logarithm shielded cable includes central canal 1, ring Shape is arranged in the First Line on central canal 1 external peripheral surface to 2, is coated on First Line to 2 The first outer screen layer 3, annular array on the first screen layer 3 external peripheral surface second Line, to 4, is coated on the second line to the sealing coat 5 outside 4, be coated on outside sealing coat 5 Two screen layers 6, the restrictive coating 7 being coated on outside secondary shielding layer 6;Wherein, described first Line forms by 10 pairs of twisted-pair feeders 8, and the second line forms by 15 pairs of twisted-pair feeders 8;Described First screen layer 2 and secondary shielding layer 5 are made up of double-layer aluminum-foil, and double-layer aluminum-foil includes first Aluminium foil layer 251 and the second aluminium foil layer 253, at the first aluminium foil layer 251 and the second aluminium foil layer 253 There is enhancement Layer 252 centre.
Table 1: the constituent of embodiment of the present invention 1-3 aluminium foil and mass percent thereof
Embodiment 1:
Dispensing is carried out according to constituent and the mass percent thereof of embodiment 1 aluminium foil in table 1, Then dispensing is heated to 750 DEG C melt, stand carry out after 5min removing the gred, degasification essence Refining.After refine, alloy solution is poured into alloy pig at 710 DEG C, then cool the temperature to It is incubated 3 hours at 555 DEG C, then is cooled at 470 DEG C insulation 3 hours.Then alloy pig is entered Row hot rolling, start rolling temperature is 460 DEG C, finishing temperature 300 DEG C, carried out after hot rolling cold rolling, Being prepared as thickness is 8 μm aluminium foils.Prepared aluminium foil one-tenth of annealing is carried out after preparing aluminium foil Product, annealing temperature is 230 DEG C, and the heating-up time is 16 hours, and temperature retention time is 15 hours. Finally PVC film enhancement Layer and the aluminium foil prepared that thickness is 8 μm are passed through bonding Agent bonding obtains double-layer aluminum-foil, and double-layer aluminum-foil is made the first screen layer that thickness is 24 μm With secondary shielding layer.
Choose PVC material as central canal, then annular on central canal external peripheral surface The First Line pair that arrangement is made up of 10 pairs of twisted-pair feeders, the pitch of twisted-pair feeder is 12mm, First Line is to outer cladding the first screen layer, annular array on the first screen layer external peripheral surface The second line pair being made up of 15 pairs of twisted-pair feeders, the pitch of twisted-pair feeder is 15mm, then exists The sealing coat that the second external clad surface of line processes through electroless copper, in sealing coat outer cladding Two screen layers, being coated with oxygen index (OI) finally by extruding machine at secondary shielding layer outer surface is 31 The restrictive coating made of PBT material, prepare final products big logarithm shielded cable.
Embodiment 2:
Dispensing is carried out according to constituent and the mass percent thereof of embodiment 2 aluminium foil in table 1, Then dispensing is heated to 765 DEG C melt, stand carry out after 7min removing the gred, degasification essence Refining.After refine, alloy solution is poured into alloy pig at 725 DEG C, then cool the temperature to It is incubated 3 hours at 565 DEG C, then is cooled at 480 DEG C insulation 2 hours.Then alloy pig is entered Row hot rolling, start rolling temperature is 480 DEG C, finishing temperature 320 DEG C, carried out after hot rolling cold rolling, Being prepared as thickness is 10 μm aluminium foils.Carried out, after preparing aluminium foil, prepared aluminium foil of annealing Finished product, annealing temperature is 245 DEG C, and the heating-up time is 18 hours, and temperature retention time is 12 hours. Finally PE thin film enhancement Layer and the aluminium foil prepared that thickness is 6 μm are passed through binding agent Bonding obtains double-layer aluminum-foil, double-layer aluminum-foil is made the first screen layer that thickness is 26 μm and Secondary shielding layer.
Choose PET material as central canal, then annular on central canal external peripheral surface The First Line pair that arrangement is made up of 10 pairs of twisted-pair feeders, the pitch of twisted-pair feeder is 10mm, First Line is to outer cladding the first screen layer, annular array on the first screen layer external peripheral surface The second line pair being made up of 15 pairs of twisted-pair feeders, the pitch of twisted-pair feeder is 13mm, then exists The sealing coat that the second external clad surface of line processes through electroless copper, in sealing coat outer cladding Two screen layers, being coated with oxygen index (OI) finally by extruding machine at secondary shielding layer outer surface is 32 The restrictive coating made of PE material, prepare final products big logarithm shielded cable.
Embodiment 3:
Dispensing is carried out according to constituent and the mass percent thereof of embodiment 3 aluminium foil in table 1, Then dispensing is heated to 780 DEG C melt, stand carry out after 10min removing the gred, degasification Refine.After refine, alloy solution is poured into alloy pig at 750 DEG C, then temperature is dropped At 580 DEG C, it is incubated 3 hours, then is cooled at 500 DEG C insulation 1.5 hours.Then by alloy Ingot carries out hot rolling, and start rolling temperature is 490 DEG C, and finishing temperature 340 DEG C is carried out after hot rolling Cold rolling, to be prepared as thickness be 6 μm aluminium foils.Carried out annealing after preparing aluminium foil to prepare Aluminum foil finished product, annealing temperature is 260 DEG C, and the heating-up time is 18 hours, and temperature retention time is 13 Hour.Finally PET film enhancement Layer and the aluminium foil prepared that thickness is 10 μm are led to Cross binding agent bonding and obtain double-layer aluminum-foil, double-layer aluminum-foil is made that thickness is 22 μm first Screen layer and secondary shielding layer.
Choose PPO material as central canal, then annular on central canal external peripheral surface The First Line pair that arrangement is made up of 10 pairs of twisted-pair feeders, the pitch of twisted-pair feeder is 16mm, First Line is to outer cladding the first screen layer, annular array on the first screen layer external peripheral surface The second line pair being made up of 15 pairs of twisted-pair feeders, the pitch of twisted-pair feeder is 15mm, then exists The sealing coat that the second external clad surface of line processes through electroless copper, in sealing coat outer cladding Two screen layers, being coated with oxygen index (OI) finally by extruding machine at secondary shielding layer outer surface is 32 The restrictive coating made of PVC material, prepare final products big logarithm shielded cable.
Randomly draw big logarithm shielded cable in embodiment of the present invention 1-3 and carry out shielding character inspection Surveying, shielding character after detection is as it is shown on figure 3, analysis result is as shown in table 2.
Table 2: big logarithm shielded cable shielding character testing result in the embodiment of the present invention
From table 2 it can be seen that the shield effectiveness of the present invention big logarithm shielded cable is preferable, letter Number transmission is stable, effective.This is primarily due to the present invention and has two-layer screen layer, isolation Layer surface processes through electroless copper, it may have certain shield effectiveness;Additionally, the present invention is big The pitch of twisted-pair feeder is controlled, between 9-20mm, to reduce twisted-pair feeder by logarithm shielded cable Between internal interference.
Specific embodiment described herein is only to present invention spirit explanation for example. Described specific embodiment can be done respectively by those skilled in the art Plant amendment or supplement or use similar mode to substitute, but without departing from the spirit of the present invention Or surmount scope defined in appended claims.
Although the present invention having been made a detailed description and having quoted some specific embodiments as proof, But to those skilled in the art, as long as without departing from the spirit and scope of the present invention It is obvious for can making various changes or revise.

Claims (9)

1. a big logarithm shielded cable, it is characterised in that described cable includes central canal, Annular array First Line pair on central canal external peripheral surface, be coated on that First Line is external One screen layer, the annular array the second line pair on the first screen layer external peripheral surface, it is coated on The sealing coat that second line is external, the secondary shielding layer being coated on outside sealing coat, it is coated on the second screen Cover the restrictive coating outside layer;
Wherein, described first screen layer and secondary shielding layer are made up of double-layer aluminum-foil, double-layer aluminum-foil Including the first aluminium foil layer and the second aluminium foil layer, have in the middle of the first aluminium foil layer and the second aluminium foil layer and add Strong layer;
Described first aluminium foil layer and the second aluminium foil layer are grouped into by the one-tenth of following mass percent: Si:0.1-0.2%, Fe:0.4-0.6%, Er:0.002-0.005%, Be:0.001-0.003%, Cu≤0.025%, Mn≤0.05%, Mg≤0.03%, Zn≤0.02%, V≤0.01%, Ti≤0.04%, Surplus is Al and inevitable impurity element;
Described sealing coat is made up of polyester belt material, and described polyester belt material surface is through chemistry Copper plating treatment.
One the most according to claim 1 big logarithm shielded cable, it is characterised in that institute The thickness stating the first screen layer and secondary shielding layer is 20-30 μm.
One the most according to claim 1 big logarithm shielded cable, it is characterised in that institute The thickness stating the first aluminium foil layer and the second aluminium foil layer is 6-12 μm, and the thickness of enhancement Layer is 6-10 μm, described first aluminium foil layer, is bondd by binding agent between the second aluminium foil layer and enhancement Layer.
4. according to a kind of big logarithm shielded cable described in claim 1 or 3, it is characterised in that The material of described enhancement Layer is that PVC film, PE thin film, PP thin film, PA thin film, PET are thin One in film.
One the most according to claim 1 big logarithm shielded cable, it is characterised in that institute The preparation method stating double-layer aluminum-foil comprises the following steps:
S1, the constituent of aluminium foil according to claim 1 and mass percent thereof are carried out Dispensing;
S2, dispensing is heated to 750-780 DEG C melts, carry out after standing 5-10min removing the gred, Refinery by de-gassing;
S3, above-mentioned alloy solution is poured into alloy pig at 700-750 DEG C, then by temperature It is incubated 3-4 hour at being down to 550-580 DEG C, then is incubated 1-3 hour at being cooled to 460-500 DEG C;
S4, above-mentioned alloy pig being carried out hot rolling, start rolling temperature is 460-500 DEG C, finishing temperature 300-350 DEG C, then carried out cold rolling, be prepared as aluminium foil;
S5, the above-mentioned aluminium foil prepared being carried out prepared aluminum foil finished product of annealing, annealing temperature is 230-260 DEG C, the heating-up time is 15-18 hour, and temperature retention time is 12-15 hour;
S6, enhancement Layer and the above-mentioned aluminium foil prepared are obtained Double-layer aluminum by binding agent bonding Paper tinsel.
One the most according to claim 1 big logarithm shielded cable, it is characterised in that institute The material stating central canal is the one in PVC, PBT, PE, TPU, PPO, PP, PET.
One the most according to claim 1 big logarithm shielded cable, it is characterised in that institute Stating First Line to form by 10 pairs of twisted-pair feeders, the second line forms by 15 pairs of twisted-pair feeders.
One the most according to claim 7 big logarithm shielded cable, it is characterised in that institute The pitch stating twisted-pair feeder is 9-20mm.
One the most according to claim 1 big logarithm shielded cable, it is characterised in that The material of described restrictive coating is the one in PBT, PE, PVC material.
CN201410106417.6A 2014-03-21 2014-03-21 A kind of big logarithm shielded cable Active CN103887011B (en)

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Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110610780A (en) * 2019-09-30 2019-12-24 富士康(昆山)电脑接插件有限公司 Cable with a flexible connection
CN111276276B (en) * 2020-03-12 2022-02-15 江苏鼎胜新能源材料股份有限公司 High-extension cable foil and manufacturing method thereof
CN112466552A (en) * 2020-12-16 2021-03-09 东莞金信诺电子有限公司 Sixteen pairs of high-speed data transmission cables
CN113564425A (en) * 2021-08-09 2021-10-29 江苏鼎胜新能源材料股份有限公司 Aluminum foil for 1N00 lithium battery and preparation method thereof

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CN201749727U (en) * 2010-08-12 2011-02-16 浙江一舟电子科技股份有限公司 Multi-pair cable
CN202018838U (en) * 2011-04-29 2011-10-26 王一群 Three-layered shielded cable-dedicated aluminum foil and three-layered shielded cable television coaxial cable produced with same
CN203397763U (en) * 2013-07-10 2014-01-15 江苏亨通线缆科技有限公司 Bending-resistant four-pair digital communication cable

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Publication number Priority date Publication date Assignee Title
US20070240893A1 (en) * 2006-04-10 2007-10-18 Bremnes Jarle J Power cable for direct electric heating system
CN201749727U (en) * 2010-08-12 2011-02-16 浙江一舟电子科技股份有限公司 Multi-pair cable
CN101974709A (en) * 2010-09-21 2011-02-16 安徽欣意电缆有限公司 Super-soft aluminum alloy conductor and preparation method thereof
CN202018838U (en) * 2011-04-29 2011-10-26 王一群 Three-layered shielded cable-dedicated aluminum foil and three-layered shielded cable television coaxial cable produced with same
CN203397763U (en) * 2013-07-10 2014-01-15 江苏亨通线缆科技有限公司 Bending-resistant four-pair digital communication cable

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