CN103883766B - Check valve for self-priming system - Google Patents
Check valve for self-priming system Download PDFInfo
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- CN103883766B CN103883766B CN201410086400.9A CN201410086400A CN103883766B CN 103883766 B CN103883766 B CN 103883766B CN 201410086400 A CN201410086400 A CN 201410086400A CN 103883766 B CN103883766 B CN 103883766B
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- valve
- self
- clack box
- valve box
- suction
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- 238000005266 casting Methods 0.000 claims abstract description 5
- 239000000463 material Substances 0.000 claims description 7
- 230000005484 gravity Effects 0.000 claims description 6
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 3
- 229910052802 copper Inorganic materials 0.000 claims description 3
- 239000010949 copper Substances 0.000 claims description 3
- 230000037431 insertion Effects 0.000 claims 1
- 238000003780 insertion Methods 0.000 claims 1
- 238000009434 installation Methods 0.000 abstract description 3
- 238000000034 method Methods 0.000 description 4
- 239000012535 impurity Substances 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K15/00—Check valves
- F16K15/02—Check valves with guided rigid valve members
- F16K15/04—Check valves with guided rigid valve members shaped as balls
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K15/00—Check valves
- F16K15/02—Check valves with guided rigid valve members
- F16K15/04—Check valves with guided rigid valve members shaped as balls
- F16K15/048—Ball features
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K27/00—Construction of housing; Use of materials therefor
- F16K27/02—Construction of housing; Use of materials therefor of lift valves
- F16K27/0209—Check valves or pivoted valves
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K27/00—Construction of housing; Use of materials therefor
- F16K27/02—Construction of housing; Use of materials therefor of lift valves
- F16K27/0245—Construction of housing; Use of materials therefor of lift valves with ball-shaped valve members
Landscapes
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Details Of Reciprocating Pumps (AREA)
- Structures Of Non-Positive Displacement Pumps (AREA)
Abstract
本发明公开了一种用于自吸系统的逆止阀,包括吸入段和阀箱,其中吸入段顶端连接阀箱,吸入段内有滤网,介于吸入段和阀箱之间,阀箱包括阀座、平垫挡块以及阀箱连接部,阀座嵌于阀箱底端并且开有通孔,平垫挡块在阀箱内部且同阀箱连为一体,平垫挡块同所述阀座的通孔之间为球形阀芯,阀箱连接部位于所述阀箱一侧面,用于同射流喷嘴连接。该逆止阀用于新型自吸系统中,使得该类型泵不需要外加辅助装置,完全与泵一体运行,整个系统都由一台柴油机带动,具有结构简单,易于铸造,安装方便,成本低等特点。
The invention discloses a check valve for a self-priming system, which includes a suction section and a valve box, wherein the top of the suction section is connected to the valve box, and there is a filter screen in the suction section, which is interposed between the suction section and the valve box. It includes valve seat, flat pad block and valve box connection part. The valve seat is embedded in the bottom of the valve box and has a through hole. The flat pad block is inside the valve box and connected with the valve box. The flat pad block is the same as the above A spherical valve core is formed between the through holes of the valve seat, and the valve box connection part is located on one side of the valve box, and is used for connecting with the jet nozzle. The check valve is used in a new type of self-priming system, so that this type of pump does not need additional auxiliary devices, and it is completely integrated with the pump. The whole system is driven by a diesel engine. It has the advantages of simple structure, easy casting, convenient installation, and low cost. features.
Description
技术领域technical field
本发明属于阀门领域,尤其涉及一种应用于新型自吸泵的自吸系统中的逆止阀。The invention belongs to the field of valves, in particular to a check valve used in a self-priming system of a novel self-priming pump.
背景技术Background technique
目前,国内自吸泵多采用内混式与外混式自吸方式,这类自吸方式有比较大的缺陷,即机械损失和水力损失较大;泵运转前需要先在泵腔加水;当遇到大流量工况时则难以实现自吸。而目前对射流式自吸泵的研究较少,且目前已有的射流式自吸泵都是外加辅助装置,需要两台及以上电机带动,整体结构较复杂,运行不方便。At present, domestic self-priming pumps mostly adopt internal mixing and external mixing self-priming methods. This kind of self-priming method has relatively large defects, that is, large mechanical loss and hydraulic loss; water needs to be added to the pump chamber before the pump runs; It is difficult to achieve self-priming when encountering large flow conditions. At present, there are few studies on jet-type self-priming pumps, and the existing jet-type self-priming pumps are all external auxiliary devices, which need to be driven by two or more motors. The overall structure is more complicated and the operation is inconvenient.
发明内容Contents of the invention
本发明的目的是克服已有技术中的不足,提供一种结构简单、成本低廉、安装方便的应用于新型自吸泵的自吸系统中的逆止阀。The purpose of the present invention is to overcome the deficiencies in the prior art and provide a check valve with simple structure, low cost and convenient installation which is applied in the self-priming system of the new self-priming pump.
本发明的技术方案:Technical scheme of the present invention:
一种用于自吸系统的逆止阀,包括吸入段和阀箱。所述吸入段顶端连接阀箱,所述吸入段内有滤网,介于吸入段和阀箱之间,可以过滤流经吸入段的杂质。A check valve for a self-priming system includes a suction section and a valve box. The top of the suction section is connected to the valve box, and there is a filter in the suction section, which is interposed between the suction section and the valve box, and can filter impurities flowing through the suction section.
所述阀箱包括阀座、平垫挡块以及阀箱连接部,所述阀座嵌于所述阀箱底端并且开有通孔,所述平垫挡块在所述阀箱内部且同所述阀箱连为一体,平垫挡块的一体铸造不需要另外铸造阀盖,节省材料;所述平垫挡块同所述阀座的通孔之间球形阀芯,起到开通和关断逆止阀的作用;所述阀箱连接部位于所述阀箱一侧面,用于同射流喷嘴连接。The valve box includes a valve seat, a flat pad stopper and a valve box connection part, the valve seat is embedded in the bottom end of the valve box and has a through hole, and the flat pad stopper is inside the valve box The valve box is connected as a whole, and the integrated casting of the flat pad block does not require additional casting of the valve cover, which saves materials; the spherical valve core between the flat pad block and the through hole of the valve seat plays the role of opening and closing. The function of the check valve; the connecting part of the valve box is located on one side of the valve box, and is used for connecting with the jet nozzle.
本发明的有益效果:本发明提出一种用于新型自吸泵的自吸系统中的逆止阀,该逆止阀用于新型自吸系统中,使得该类型泵不需要外加辅助装置,完全与泵一体运行,整个系统都由一台柴油机带动,其特点在于:结构简单,易于铸造,安装方便,成本低等。Beneficial effects of the present invention: the present invention proposes a check valve used in the self-priming system of a new type of self-priming pump. It runs together with the pump, and the whole system is driven by a diesel engine. Its characteristics are: simple structure, easy casting, convenient installation, and low cost.
附图说明Description of drawings
图1是本发明的逆止阀的结构图。Fig. 1 is a structural diagram of a check valve of the present invention.
图中:1、吸入段;2、滤网;3、阀座;4、阀芯;5、阀箱;6、平垫挡块;7、阀箱连接部。In the figure: 1. Suction section; 2. Filter screen; 3. Valve seat; 4. Valve core; 5. Valve box; 6. Flat pad block; 7. Valve box connection.
具体实施方式detailed description
下面结合附图对本发明的一个实施例作进一步的描述:An embodiment of the present invention will be further described below in conjunction with accompanying drawing:
本发明的一种用于新型自吸系统的逆止阀结构如图1所示,包括:吸入段1、滤网2、阀座3、阀芯4、阀箱5、平垫挡块6、阀箱连接部7。A structure of a check valve for a novel self-priming system of the present invention is shown in Figure 1, comprising: a suction section 1, a filter screen 2, a valve seat 3, a valve core 4, a valve box 5, a flat pad block 6, Valve box connection part 7.
吸入段1的顶端连接阀箱5,其内有滤网2,介于吸入段1和阀箱5之间,滤网2为半球形且向下突出约22mm,材质为铜,其表面布满直径为1mm的通孔,可以过滤流经吸入段1的杂质。阀箱5部分包括阀座3、平垫挡块6以及阀箱连接部7,其中阀箱5与吸入段1之间嵌有阀座3,所述阀座3上开设通孔,直径为16mm,阀箱5与吸入段1通过所述通孔贯通,阀座3为圆柱状并且其通孔上端口开有向外45度倾斜的环形斜槽;平垫挡块6在阀箱5内部且同阀箱5连为一体,由于平垫挡块6同阀箱5为一体铸造,不需要另外铸造阀盖,节省材料;平垫挡块6同阀座3的通孔之间为球形阀芯4,该球形阀芯4置于阀座上,材质为橡胶,直径为25mm,起到开通和关断逆止阀的作用,球形阀芯4的实际重心与几何重心的偏离不大于该球形阀芯半径的5%,而球形阀芯4的抬起高度为其直径的5%~10%,以此保证在开通状况时球形阀芯4处在稳定状态,以便于气体能够均匀通畅流经通孔;平垫挡块6表面与球形阀芯4顶端距离约为5mm,平垫挡块6底面与球形阀芯4接触端面为一圆柱形凹槽且向内凹陷3mm,其圆柱形凹槽的直径大于球形阀芯4的直径,可以限制住球形阀芯4在开通状况下的移动;阀箱连接部7位于阀箱5的一侧面,用于同射流喷嘴连接。The top of the suction section 1 is connected to the valve box 5, and there is a filter screen 2 in it, which is between the suction section 1 and the valve box 5. The filter screen 2 is hemispherical and protrudes downward by about 22mm. The material is copper, and its surface is covered with The through hole with a diameter of 1mm can filter the impurities flowing through the suction section 1. The valve box 5 part includes a valve seat 3, a flat pad stopper 6 and a valve box connection part 7, wherein a valve seat 3 is embedded between the valve box 5 and the suction section 1, and a through hole is opened on the valve seat 3 with a diameter of 16 mm. , the valve box 5 and the suction section 1 are connected through the through hole, the valve seat 3 is cylindrical and the upper port of the through hole has an annular chute inclined outward at 45 degrees; the flat pad stopper 6 is inside the valve box 5 and It is integrated with the valve box 5, since the flat pad block 6 is integrally cast with the valve box 5, there is no need to cast the valve cover separately, saving materials; between the flat pad block 6 and the through hole of the valve seat 3 is a spherical valve core 4. The spherical valve core 4 is placed on the valve seat, made of rubber, with a diameter of 25mm, and plays the role of opening and closing the check valve. The deviation between the actual center of gravity and the geometric center of gravity of the spherical valve core 4 is not greater than that of the spherical valve 5% of the radius of the core, and the lifting height of the spherical valve core 4 is 5% to 10% of its diameter, so as to ensure that the spherical valve core 4 is in a stable state when the opening state is opened, so that the gas can flow through the channel evenly and smoothly. Holes; the distance between the surface of the flat pad block 6 and the top of the spherical valve core 4 is about 5 mm, and the bottom surface of the flat pad block 6 and the contact end surface of the spherical valve core 4 are a cylindrical groove and 3 mm inwardly. The diameter is larger than the diameter of the spherical valve core 4, which can limit the movement of the spherical valve core 4 in the opening state; the valve box connecting part 7 is located on one side of the valve box 5, and is used for connecting with the jet nozzle.
上述整个逆止阀中,滤网2和阀座3材质为铜、球形阀芯4材质为橡胶,吸入段1、阀箱5、平垫挡块6的材质为HT200。In the whole check valve mentioned above, the filter screen 2 and the valve seat 3 are made of copper, the spherical valve core 4 is made of rubber, and the material of the suction section 1, the valve box 5 and the flat pad block 6 is HT200.
该逆止阀的工作原理为:在泵开始工作前,吸入段1中充满空气,阀芯4上下均为空气,均为大气压,由于自身重力作用,阀芯4压在阀座3上,阀芯4处于密封状态,整个逆止阀关闭;当泵开始运行时,射流喷嘴开始工作,由于阀箱5一侧面的阀箱连接部7连接着射流喷嘴,喷嘴将把阀箱内的空气逐渐抽出,阀芯4上部空间逐渐产生负压,由于下部为大气压,由于压差作用,当压差压力大于阀芯4自身重力时,球形阀芯4被向上顶开,吸入段1中空气被抽入到阀箱5中并由射流喷嘴排出。由于平垫挡块6作用,球形阀芯4不会被一并吸走。当泵腔内气体从吸入段1被完全排出后,液体介质充满吸入段1,吸入段1内不再有空气,内部将产生负压,压力低于阀箱5内压力,由于压差作用,球形阀芯4被向下压下,球形阀芯4密封,逆止阀关闭,泵开始正常工作,由于工作过程中吸入段一直保持充满液体状态,即负压状态,所以球形阀芯4将一直密封,逆止阀一直处于关闭状态,工作介质不会通过球形阀芯4被吸入到阀箱5甚至射流喷嘴中,因而不会影响到泵的正常工作。The working principle of the check valve is as follows: before the pump starts to work, the suction section 1 is filled with air, and the upper and lower parts of the valve core 4 are filled with air at atmospheric pressure. Due to its own gravity, the valve core 4 is pressed on the valve seat 3, and the valve The core 4 is in a sealed state, and the entire check valve is closed; when the pump starts to run, the jet nozzle starts to work, and since the valve box connection part 7 on one side of the valve box 5 is connected to the jet nozzle, the nozzle will gradually draw out the air in the valve box , the upper space of the spool 4 gradually generates negative pressure, because the lower part is atmospheric pressure, and due to the pressure difference, when the differential pressure is greater than the gravity of the spool 4, the spherical spool 4 is pushed upwards, and the air in the suction section 1 is sucked in into the valve box 5 and discharged by the jet nozzle. Due to the effect of the flat pad block 6, the spherical valve core 4 will not be sucked away together. When the gas in the pump cavity is completely discharged from the suction section 1, the liquid medium is filled with the suction section 1, and there is no more air in the suction section 1, and a negative pressure will be generated inside, which is lower than the pressure in the valve box 5. Due to the pressure difference, The spherical valve core 4 is pressed down, the spherical valve core 4 is sealed, the check valve is closed, and the pump starts to work normally. Since the suction section is kept full of liquid during the working process, that is, the state of negative pressure, the spherical valve core 4 will always be in a negative pressure state. Sealing, the check valve is always closed, and the working medium will not be sucked into the valve box 5 or even the jet nozzle through the spherical valve core 4, thus not affecting the normal operation of the pump.
Claims (7)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410086400.9A CN103883766B (en) | 2014-03-11 | 2014-03-11 | Check valve for self-priming system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410086400.9A CN103883766B (en) | 2014-03-11 | 2014-03-11 | Check valve for self-priming system |
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| Publication Number | Publication Date |
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| CN103883766A CN103883766A (en) | 2014-06-25 |
| CN103883766B true CN103883766B (en) | 2017-01-18 |
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| CN201410086400.9A Expired - Fee Related CN103883766B (en) | 2014-03-11 | 2014-03-11 | Check valve for self-priming system |
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| CN105298857B (en) * | 2015-11-19 | 2017-12-05 | 江苏大学 | A kind of non-return valve of big-flow self-priming centrifugal pump self-suction system |
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|---|---|---|---|---|
| CN200952499Y (en) * | 2006-10-13 | 2007-09-26 | 上海昱豪高压清洗机有限公司 | Self-priming valve on high-pressure cleaner |
| CN201141358Y (en) * | 2007-11-15 | 2008-10-29 | 陈江枫 | Supercharging high-lift clean water pump of blade self-suction jet pipe |
| CN101672284A (en) * | 2009-09-23 | 2010-03-17 | 福建省银象电器有限公司 | Externally-connected jet device with preposed water pump |
| CN202209281U (en) * | 2011-09-01 | 2012-05-02 | 江苏滔海机械制造有限公司 | High-efficiency energy-saving combined self-priming pump |
| CN202266712U (en) * | 2011-10-17 | 2012-06-06 | 伯纳德(天津)仪表技术有限公司 | Novel ball type one-way check valve |
| CN203906903U (en) * | 2014-03-11 | 2014-10-29 | 江苏大学 | Check valve with self-sucking system |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP4359962B2 (en) * | 1999-06-04 | 2009-11-11 | 栗田工業株式会社 | Check valve for liquid pump |
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2014
- 2014-03-11 CN CN201410086400.9A patent/CN103883766B/en not_active Expired - Fee Related
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN200952499Y (en) * | 2006-10-13 | 2007-09-26 | 上海昱豪高压清洗机有限公司 | Self-priming valve on high-pressure cleaner |
| CN201141358Y (en) * | 2007-11-15 | 2008-10-29 | 陈江枫 | Supercharging high-lift clean water pump of blade self-suction jet pipe |
| CN101672284A (en) * | 2009-09-23 | 2010-03-17 | 福建省银象电器有限公司 | Externally-connected jet device with preposed water pump |
| CN202209281U (en) * | 2011-09-01 | 2012-05-02 | 江苏滔海机械制造有限公司 | High-efficiency energy-saving combined self-priming pump |
| CN202266712U (en) * | 2011-10-17 | 2012-06-06 | 伯纳德(天津)仪表技术有限公司 | Novel ball type one-way check valve |
| CN203906903U (en) * | 2014-03-11 | 2014-10-29 | 江苏大学 | Check valve with self-sucking system |
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