CN103881004A - Composite foaming method for preparing porous acrylic resin - Google Patents

Composite foaming method for preparing porous acrylic resin Download PDF

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CN103881004A
CN103881004A CN201410098879.8A CN201410098879A CN103881004A CN 103881004 A CN103881004 A CN 103881004A CN 201410098879 A CN201410098879 A CN 201410098879A CN 103881004 A CN103881004 A CN 103881004A
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agent
acrylic resin
composite
initiator
hole type
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CN201410098879.8A
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陈思
王旭
施燕琴
吴波震
马猛
鲍建设
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Zhejiang University of Technology ZJUT
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Zhejiang University of Technology ZJUT
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Abstract

The invention discloses a composite foaming method for preparing porous acrylic resin, which comprises the following steps: (1) under the protection of nitrogen, mixing an acrylic monomer, a cross-linking agent, a composite foaming agent, an initiator and water, adding an alkaline substance to ensure that the neutralization degree of the acrylic monomer is 60-85%, and then carrying out polymerization foaming for 0.5-2 hours at 40-70 ℃ to form gel; (2) mincing gel prepared by polymerization foaming reaction to prepare particles with the particle size of 2-10 mm; (3) drying the particles prepared in the step (2) at 100-200 ℃, crushing and screening particles with the particle size of 0.15-0.80 mm to obtain the porous acrylic resin; the method has the advantages of mild reaction, simple process and environmental protection, and the prepared product obviously improves the liquid absorption rate and has high qualification rate.

Description

A kind of composite foamed method of preparing multi-hole type acrylic resin
(1) technical field
The present invention relates to the foaming method of resin, be specifically related to a kind of composite foamed method of multi-hole type acrylic resin, this multi-hole type acrylic resin has high-hydroscopicity.
(2) background technology
High-hydroscopicity sodium acrylate resin is a kind of crosslinked, functional high molecule material with three-dimensional network, and it can absorb hundred times of own wt, the even water of thousand times, and after water suction, water conservation is effective, even if it is a lot of also can not run off the in the situation that of pressurization.Owing to having good performance, it is widely used in baby's diaper, feminine hygiene articles and medical carrier etc.But due to domestic absorbent resin starting evening, compared with abroad, have a lot of defects, such as production cost is high, absorption salt ratio is low, whiteness is poor etc., especially rate of water absorption is slow.And the rate of water absorption very important index that is super absorbent resin.
The present invention is directed to the slow problem of rate of water absorption, a kind of get everything ready super absorbent resin of vesicular structure of novel composite foamed legal system that adopts has been proposed, by changing the water sucting mode of resin, become diffusion and kapillary acting in conjunction from the diffusion of former water, significantly improve its rate of water absorption.
(3) summary of the invention
The problem existing in order to solve existing super absorbent resin, the invention provides a kind of NEW TYPE OF COMPOSITE foaming method of preparing porous sodium acrylate resin, and the multi-hole type acrylic resin making has high-hydroscopicity.
The present invention adopts following technical scheme:
Prepare a composite foamed method for multi-hole type acrylic resin, described composite foamed method is carried out as follows:
(1), under nitrogen protection, Acrylic Acid Monomer, linking agent, composite foamable agent, initiator and water are mixed, and be 60%~85% by adding alkaline matter to make the degree of neutralization of Acrylic Acid Monomer, then polymerization foaming becomes gel for 0.5~2 hour at 40~70 DEG C; Described alkaline matter is the oxyhydroxide such as sodium hydroxide, potassium hydroxide; The quality proportioning of each material is: 100 parts of Acrylic Acid Monomers, 0.08~0.8 part of linking agent, 1~10 part of composite foamable agent, 0.05~0.50 part of initiator, 120~130 parts, water; Described composite foamable agent is selected from tensio-active agent, inorganic salt suds-stabilizing agent, boiling point and is the organic solvent of 55~100 DEG C, can produces two kinds or the mixture of two or more arbitrary proportions in the chemical foaming agent of gas with acid-respons;
(2) gel polymerization foamable reaction in step (1) being made rubs makes the particle that particle diameter is 2~10mm;
(3) particle making in step (2) be dry, pulverize and screen the particle that particle diameter is 0.15~0.80mm, the multi-hole type acrylic resin described in obtaining through 100~200 DEG C.
The present invention prepares the composite foamed method of multi-hole type acrylic resin, in described step (1), preferably described alkaline matter is sodium hydroxide, recommend first sodium hydroxide to be mixed with the aqueous solution of 30wt%~35wt%, in being used further to and Acrylic Acid Monomer, the degree of neutralization that makes Acrylic Acid Monomer is 60%~85%.
The present invention prepares the composite foamed method of multi-hole type acrylic resin, wherein said linking agent is selected from N, the mixed cross-linker of a kind of in the two acrylic amine of N '-methyne, polyethylene glycol dimethacrylate, trihydroxy-acrylate or wherein two kinds and two or more arbitrary proportions;
Initiator of the present invention is oxidation-reduction type initiator, described oxidation-reduction type initiator by be oxidized initiator and reduction initiator in mass ratio 1:1 mix, wherein, described oxidation initiator is selected from Sodium Persulfate or ammonium persulphate, and described reduction initiator is selected from S-WAT, sodium bisulfite or Sulfothiorine;
The present invention prepares the composite foamed method of multi-hole type acrylic resin, and described composite foamable agent is selected from one of following combination:
1. be the organic solvent of 55~100 DEG C by tensio-active agent, inorganic salt suds-stabilizing agent, boiling point and can produce the composite foamable agent that the chemical foaming agent of gas forms with acid-respons;
2. the composite foamable agent being formed by tensio-active agent and inorganic salt suds-stabilizing agent;
3. by tensio-active agent, inorganic salt suds-stabilizing agent with can produce the composite foamable agent that the chemical foaming agent of gas forms with acid-respons;
4. the composite foamable agent that the organic solvent that is 55~100 DEG C by tensio-active agent, inorganic salt suds-stabilizing agent and boiling point forms.
Further, tensio-active agent of the present invention is sodium lauryl sulphate, Sodium dodecylbenzene sulfonate, OP-10 or cetyl trimethylammonium bromide; Described inorganic salt suds-stabilizing agent is sodium-chlor, Repone K or magnesium chloride; Described boiling point is that to be selected from boiling point be that aliphatic hydrocarbon, the boiling point of 62 DEG C~98 DEG C is that the fluorine-containing aliphatic hydrocarbon of 55 DEG C~75 DEG C or boiling point are the chloride aliphatic hydrocarbon of 61 DEG C~100 DEG C to the organic solvent of 55~100 DEG C; The described chemical foaming agent that can produce gas with acid-respons is sodium bicarbonate, volatile salt or magnesiumcarbonate.
Compared with prior art, the present invention has following beneficial effect:
1, the invention discloses a kind of preparation method of porous sodium acrylate resin, can realize production serialization, improve production capacity, can solve the slow problem of the ubiquitous rate of liquid aspiration of domestic absorbent resin.If domestic certain company is in the patent of invention of application in 2011, the rate of water absorption of the porous sodium acrylate super absorbent resin of preparation is in 30s left and right, and the rate of water absorption of this product has been brought up to 20s, significantly improve rate of liquid aspiration, product performance are improved greatly.Also there is following advantage in simultaneously the present invention: conforming product rate is high, reaction temperature and, technique is simple, the three wastes of generation are few, environmental friendliness.
2, the multi-hole type acrylic resin of preparing by the present invention, has good suction physiological saline rate, rate of liquid aspiration fast, can be used for hygienic articles and absorbs fast water, urine and blood.
(4) brief description of the drawings
Fig. 1 is the SEM microscopic appearance (× 200) of the acrylic resin that makes of embodiment 1;
Fig. 2 is the SEM microscopic appearance (× 200) of the acrylic resin that makes of embodiment 2;
Fig. 3 is the SEM microscopic appearance (× 200) of the acrylic resin that makes of embodiment 3;
Fig. 4 is the SEM microscopic appearance (× 200) of the acrylic resin that makes of embodiment 4;
Fig. 5 is the SEM microscopic appearance (× 200) of the acrylic resin that makes of embodiment 5;
Fig. 6 is the SEM microscopic appearance (× 200) of the acrylic resin that makes of embodiment 6.
(5) embodiment
Below by embodiment, technical scheme of the present invention is further described in detail, but protection scope of the present invention is not limited to this.
Embodiment 1~6
The aqueous sodium hydroxide solution 130g of 35wt% is added in 500mL there-necked flask, pass into nitrogen, be placed in the thermostat water bath of 40 DEG C, dropwise splash into Acrylic Acid Monomer 100g with dividing potential drop funnel.Then add 40mL distilled water, 0.80g N, the two acrylic amine of N '-methyne and composite foamable agent, the consumption that the concrete composite foamable agent of embodiment 1~6 is prepared burden is in table 1.Now monomer solution remains on 40 DEG C.Temperature is elevated to 50 DEG C, adds polymerization starter, be i.e. the each 0.8g of the aqueous solution of 10wt% Sodium Persulfate and Sulfothiorine.Reaction 30min, takes out polymeric gel.Be cut into small-particle with scissors, then put into mincer, make the particle that the more uniform particle diameter of size is 2~10mm.
The particle that is 2~10mm by above-mentioned particle diameter, in 120 DEG C of air dry ovens, dries and within 5 hours, obtains dry granules, then uses medicinal herb grinder, or other Highefficientpulverizers are pulverized.After pulverizing, screening 30~100 object resins.
The Performance Detection of the resin that embodiment 1~6 makes is as shown in table 2, as can be seen from the table, the water absorbent rate of the resin making in embodiment 1 and suction salt solution multiplying power are the highest, and its rate of water absorption improves obviously, foreshorten to 20s by original 50s, correspondingly tap density is reduced to 0.62g/mL by 0.87g/mL.Meanwhile, by scanning electron microscopic observation, the microscopic appearance of the resin that embodiment 1~6 makes is as shown in Fig. 1~Fig. 6, and as seen from the figure, the Kongzui of the acrylic resin that embodiment 1 makes is many, and embodiment 3 is more than embodiment 2 holes, the basic atresia of embodiment 6.
The charging capacity of table 1 embodiment 1~6 composite foamable agent batching
Figure BDA0000478262260000051
The water absorbing properties of the acrylic resin that table 2 embodiment 1~6 makes and tap density

Claims (9)

1. prepare a composite foamed method for multi-hole type acrylic resin, the composite foamed method described in it is characterized in that is carried out as follows:
(1), under nitrogen protection, Acrylic Acid Monomer, linking agent, composite foamable agent, initiator and water are mixed, and be 60%~85% by adding alkaline matter to make the degree of neutralization of Acrylic Acid Monomer, then polymerization foaming becomes gel for 0.5~2 hour at 40~70 DEG C; Described alkaline matter is sodium hydroxide or potassium hydroxide; The quality proportioning of each material is: 100 parts of Acrylic Acid Monomers, 0.08~0.8 part of linking agent, 1~10 part of composite foamable agent, 0.05~0.50 part of initiator, 120~130 parts, water; Described composite foamable agent is selected from tensio-active agent, inorganic salt suds-stabilizing agent, boiling point and is the organic solvent of 55~100 DEG C, can produces two kinds or the mixture of two or more arbitrary proportions in the chemical foaming agent of gas with acid-respons;
(2) gel polymerization foamable reaction in step (1) being made rubs makes the particle that particle diameter is 2~10mm;
(3) particle making in step (2) be dry, pulverize and screen the particle that particle diameter is 0.15~0.80mm, the multi-hole type acrylic resin described in obtaining through 100~200 DEG C.
2. the composite foamed method of preparing multi-hole type acrylic resin as claimed in claim 1, it is characterized in that described alkaline matter is sodium hydroxide, and for and when Acrylic Acid Monomer, first sodium hydroxide is mixed with to the aqueous solution of 30wt%~35wt%, in being used further to and Acrylic Acid Monomer, the degree of neutralization that makes Acrylic Acid Monomer is 60%~85%.
3. the composite foamed method of preparing multi-hole type acrylic resin as claimed in claim 1, it is characterized in that described linking agent is selected from N, the mixed cross-linker of a kind of in the two acrylic amine of N '-methyne, polyethylene glycol dimethacrylate, trihydroxy-acrylate or wherein two kinds and two or more arbitrary proportions.
4. the composite foamed method of preparing multi-hole type acrylic resin as claimed in claim 1, it is characterized in that described initiator is oxidation-reduction type initiator, described oxidation-reduction type initiator by be oxidized initiator and reduction initiator in mass ratio 1:1 mix, wherein, described oxidation initiator is selected from Sodium Persulfate or ammonium persulphate, and described reduction initiator is selected from S-WAT, sodium bisulfite or Sulfothiorine.
5. the composite foamed method of preparing multi-hole type acrylic resin as claimed in claim 1, is characterized in that described composite foamable agent is selected from one of following combination:
1. be the organic solvent of 55~100 DEG C by tensio-active agent, inorganic salt suds-stabilizing agent, boiling point and can produce the composite foamable agent that the chemical foaming agent of gas forms with acid-respons;
2. the composite foamable agent being formed by tensio-active agent and inorganic salt suds-stabilizing agent;
3. by tensio-active agent, inorganic salt suds-stabilizing agent with can produce the composite foamable agent that the chemical foaming agent of gas forms with acid-respons;
4. the composite foamable agent that the organic solvent that is 55~100 DEG C by tensio-active agent, inorganic salt suds-stabilizing agent and boiling point forms.
6. the composite foamed method of preparing multi-hole type acrylic resin as claimed in claim 5, is characterized in that described tensio-active agent is sodium lauryl sulphate, Sodium dodecylbenzene sulfonate, OP-10 or cetyl trimethylammonium bromide.
7. the composite foamed method of preparing multi-hole type acrylic resin as claimed in claim 5, is characterized in that described boiling point is that to be selected from boiling point be that aliphatic hydrocarbon, the boiling point of 62 DEG C~98 DEG C is that the fluorine-containing aliphatic hydrocarbon of 55 DEG C~75 DEG C or boiling point are the chloride aliphatic hydrocarbon of 61 DEG C~100 DEG C for the organic solvent of 55~100 DEG C.
8. the composite foamed method of preparing multi-hole type acrylic resin as claimed in claim 5, is characterized in that described inorganic salt suds-stabilizing agent is sodium-chlor, Repone K or magnesium chloride.
9. the composite foamed method of preparing multi-hole type acrylic resin as claimed in claim 5, is characterized in that the described chemical foaming agent that can produce gas with acid-respons is sodium bicarbonate, volatile salt or magnesiumcarbonate.
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106279494A (en) * 2015-05-12 2017-01-04 万华化学集团股份有限公司 A kind of acrylic absorbent resin of high rate of liquid aspiration and its production and use

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Publication number Priority date Publication date Assignee Title
CN1296981A (en) * 1999-11-19 2001-05-30 中国科学院长春应用化学研究所 Process for synthesizing cross-linked poly (sodium acrylate)
CN1668343A (en) * 2002-07-11 2005-09-14 施拖克豪森有限公司 Water-absorbing, foam-type polymer structures
CN101143913A (en) * 2007-09-06 2008-03-19 段梦麟 Method for preparing water absorption polymer with high liquid absorption speed, dispersity and dried degree
CN101423588A (en) * 2008-12-09 2009-05-06 天津三农金科技有限公司 Industrial synthesis method for producing high water absorption resin
CN102225981A (en) * 2011-04-27 2011-10-26 浙江卫星石化股份有限公司 Preparation method of porous sodium acrylate super absorbent resin
CN103214616A (en) * 2013-04-16 2013-07-24 华南理工大学 Preparation method of porous-super-absorbent resin
CN103476811A (en) * 2011-04-20 2013-12-25 赢创德固赛有限公司 Process for producing water-absorbing polymers with high absorption rate

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1296981A (en) * 1999-11-19 2001-05-30 中国科学院长春应用化学研究所 Process for synthesizing cross-linked poly (sodium acrylate)
CN1668343A (en) * 2002-07-11 2005-09-14 施拖克豪森有限公司 Water-absorbing, foam-type polymer structures
CN101143913A (en) * 2007-09-06 2008-03-19 段梦麟 Method for preparing water absorption polymer with high liquid absorption speed, dispersity and dried degree
CN101423588A (en) * 2008-12-09 2009-05-06 天津三农金科技有限公司 Industrial synthesis method for producing high water absorption resin
CN103476811A (en) * 2011-04-20 2013-12-25 赢创德固赛有限公司 Process for producing water-absorbing polymers with high absorption rate
CN102225981A (en) * 2011-04-27 2011-10-26 浙江卫星石化股份有限公司 Preparation method of porous sodium acrylate super absorbent resin
CN103214616A (en) * 2013-04-16 2013-07-24 华南理工大学 Preparation method of porous-super-absorbent resin

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106279494A (en) * 2015-05-12 2017-01-04 万华化学集团股份有限公司 A kind of acrylic absorbent resin of high rate of liquid aspiration and its production and use
CN106279494B (en) * 2015-05-12 2018-06-12 万华化学集团股份有限公司 A kind of acrylic absorbent resin of high rate of liquid aspiration and its preparation method and application

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Application publication date: 20140625