A kind of building block cutting feeding conveyer structure
Technical field
The present invention relates to a kind of building block cutting feeding conveyer structure.
Background technology
Along with modern industry develops fast, enterprise now causes whole cutting flow process discontinuous by the limitation of building block cutting off machine and cutting technique, and production line automation degree is low, and production efficiency is low, artificial power consumption is large, poor working environment, and building block occurs that in the process of cutting cutting is not steady, discontinuous, and halfway phenomenon, existing cutting machine or can not cut, otherwise material floats on the water, and easily produces drift; Two is in cutting process, and the material cut easily is clipped between saw blade and flies out, and in production, cutting speed does not increase, and these factors all considerably increase scrappage, adds the significant wastage that production cost causes social resources.Therefore a kind of continuous and stable cutting can be provided to ensure again cutting thoroughly and the feeding conveyer structure can seen off fast after cutting has become a kind of trend.
Summary of the invention
In order to solve the problem that building block occurs cutting not steadily in the process of cutting, production line automation degree is low, production efficiency is low of current building block cutting off machine, the present invention proposes one can ensure to cut, be convenient to again get rid of cooling water, and can ensure that material can not be taken up by saw blade, realize the thorough cutting of continuous and stable, and the building block can seen off fast after cutting cutting feeding conveyer structure.
A kind of building block cutting feeding conveyer of the present invention, it is characterized in that: comprise conveying mechanism, feeding mechanism and hold-down mechanism, the end of described conveying mechanism and the front end of feeding mechanism are fixed; Described hold-down mechanism is arranged on the top of described feeding mechanism; Described conveying mechanism comprises conveying mechanism framework, conveying motor fixing frame, reducing motor, the first roller, the first synchronous pulley, and described reducing motor is arranged on described conveying motor fixing frame; The bearing at the two ends of described conveying mechanism framework installs the first roller be parallel to each other and the second roller respectively, same one end of first roller and the second roller is equipped with the first synchronous pulley respectively, and wherein the first roller other end is connected by the output shaft of shaft coupling with described reducing motor; Conveying mechanism framework between the first roller and the second roller is arranged at least one second support rollers, first roller of the second all support rollers all with described is parallel;
Described feeding mechanism comprises motor fixing frame, motor, transition roller, initiatively roller, hold-down mechanism, feeding mechanism framework, the first tensioning roller, is arranged on the second tensioning roller of feeding mechanism framework least significant end, described motor is arranged on described motor fixing frame, and the output shaft of described motor is connected with the active roller one end being arranged on feeding mechanism frame front end by shaft coupling, the other end of described active roller installs the second synchronous pulley by flat key; The first described tensioning roller, the second tensioning roller are arranged on described one end away from active roller; Feeding mechanism framework between described active roller and the first tensioning roller is installed multiple first support rollers parallel with active roller; Described transition roller is arranged on the feeding mechanism framework outside described active roller;
Described hold-down mechanism comprises contact roller fixed head, contact roller framework and multiple contact roller, and the bottom of described contact roller framework is arranged on the support angle steel of feeding mechanism framework, and slides along described support angle steel in the bottom of described contact roller framework; Described contact roller is coupling on described contact roller fixed head, and the rolling surface of described contact roller is positioned at above the first support rollers.
For install the second roller bearing, be installed in slide plate for the bearing installing the first tensioning roller, sliding support is arranged on for installing the second tensioning roller, described slide plate or sliding support are fixed on the fixed head of the side of corresponding conveying mechanism framework or feeding mechanism framework, jointly form slide construction.
The first described roller, the second roller, initiatively roller, the first support rollers and the second support rollers surface are equipped with some for locating V-strapped V-shaped groove.
Described conveying mechanism framework or feeding mechanism framework are equipped with regulating wheel, described regulating wheel is arranged in the tensioning race of corresponding conveying mechanism framework or feeding mechanism frame sides, coordinates respectively with the first described synchronous pulley and the second synchronous pulley.
Described contact roller fixed head and described contact roller framework one-body molded, described contact roller is arranged on described contact roller fixed head uniformly.
Described motor and described reducing motor are the low noise motor with frequency converter.
Freewheel clutch is furnished with in described shaft coupling.
The first described tensioning roller overall diameter is less than the overall diameter of the second described tensioning roller, and the second described tensioning roller is arranged on the outside of the first tensioning roller.
The rolling surface outside of described contact roller is provided with plastic lining jacket layer.
In structure of the present invention: motor is by shaft coupling and drive roll sub-connection; Initiatively roller is cut V trough of belt and ensured that V band good loading provides power; Second synchronous pulley with in the second synchronous pulley, bearing and freewheel clutch are housed by flat key and drive roll sub-connection, can ensure that initiatively roller can only provide individual event power and has again good stability greatly like this; Second support rollers is arranged on feeding mechanism framework, and roller surfaces has cut V trough of belt, ensures that V band loads and does not offset and do not provide power; First roller regulating wheel to be fixed on slide plate and to guarantee to slide smoothly on fixed head; Second tensioning roller is fixed on bearing, and ensures that bearing can slide smoothly and plays the effect of tensioning on fixed head; Transition roller is arranged on feeding mechanism framework, and does not provide power; Compress framework frame installation on angle steel, and ensure that hold-down mechanism can slide smoothly on angle steel, so not only ensure that the tilting of building block in cutting process but also can improve the adaptability of hold-down mechanism to different building block, what expand mechanism of the present invention utilizes scope; Regulating wheel fixes on regulating wheel chute, ensures that regulating wheel slides smoothly in chute and plays the effect of tensioning; Regulating wheel chute is fixed on feeding mechanism framework; Contact roller fixed head is fixed on hold-down mechanism framework and designs as a whole, ensure that the convenience of installation and is conducive to safeguarding, reducing the cost safeguarded; Contact roller is fixed on contact roller fixed head, and plastic bushing is equipped with on contact roller surface, can avoid making with the extruding of building block the damage of paired blocks like this in compaction process and play the object reducing noise; Motor is connected with drive roll subgroup by shaft coupling; In shaft coupling, freewheel clutch is installed, enough power can be provided to ensure again to provide the power of single direction, play the atwirl effect of one direction; Roller group one forms for multiple leather belt roller sub-portfolio, the difficulty that can ensure to provide enough power can reduce again installation like this and be convenient to safeguard, reduce the cost of maintenance; Belt roller is cydariform mechanism, can ensure enough frictional force like this, can play anti-deviation effect again; Support little roller to be arranged on conveying mechanism framework, and do not provide power; Roller group two is arranged on slide plate by bearing block, and ensures that slide plate smooth slip on fixed head plays the effect of tensioning; Synchronous pulley to be arranged in rod group two and with feeding mechanism initiatively large roller synchronous pulley be connected.
The invention has the beneficial effects as follows: 1. feeding mechanism is the flat rubber belting conveyer of band carrying roller, ensures reliably continuous flow rate; 2. cutting feeding transport portion is V V belt translation, and the material material of V band supporting cutting, ensures that material can be cut and not injure conveyer belt, and can get rid of cutting cooling fluid in time, prevent material in cutting process from floating on the water, produce drift; 3. the material of cutting is limited in feeding conveying V band and compresses between guide wheel by hold-down mechanism, prevents the material clamp cut between saw blade, flies out, high-speed cutting can be realized, thus realize medium-sized and small enterprises mechanization production, raise the efficiency, alleviate intensity of workers.
Accompanying drawing explanation
Fig. 1 is complete machine mechanism of the present invention schematic three dimensional views.
Fig. 2 is complete machine mechanism of the present invention top view.
Fig. 3 is front view of the present invention.
Fig. 4 is left side view of the present invention.
Fig. 5 is feeding mechanism schematic three dimensional views of the present invention.
Fig. 6 is the top view of feeding mechanism of the present invention.
Fig. 7 is the front view of feeding mechanism of the present invention.
Fig. 8 is the left view of feeding mechanism of the present invention.
Fig. 9 is conveying mechanism schematic three dimensional views of the present invention.
Figure 10 is hold-down mechanism schematic three dimensional views of the present invention.
Figure 11 is hold-down mechanism upward view of the present invention.
Detailed description of the invention
The present invention is further illustrated below in conjunction with accompanying drawing
With reference to accompanying drawing:
Embodiment 1 a kind of building block cutting feeding conveyer of the present invention, comprise conveying mechanism 1, feeding mechanism 2 and hold-down mechanism 3, the end of described conveying mechanism 1 and the front end of feeding mechanism 2 are fixed; Described hold-down mechanism 3 is arranged on the top of described feeding mechanism 2; Described conveying mechanism 1 comprises conveying mechanism framework 11, conveying motor fixing frame 12, reducing motor 13, first roller 14, first synchronous pulley 15, and described reducing motor 13 to be arranged on described conveying motor fixing frame 12; The bearing at the two ends of described conveying mechanism framework 11 is installed respectively the first roller 111 and the second roller 112 be parallel to each other, same one end of first roller 111 and the second roller 112 is equipped with the first synchronous pulley 113 respectively, and wherein first roller 111 other end is connected with the output shaft of described reducing motor 13 by shaft coupling 114; Conveying mechanism framework 11 between the first roller 111 and the second roller 112 arranges at least one second support rollers 115, and first roller 111 of the second all support rollers 115 all with described is parallel;
Described feeding mechanism 2 comprises motor fixing frame 21, motor 22, transition roller 23, initiatively roller 24, hold-down mechanism 25, feeding mechanism framework 26, first tensioning roller 27, is arranged on the second tensioning roller 28 of feeding mechanism framework 26 least significant end, described motor 22 is arranged on described motor fixing frame 21, and the output shaft of described motor 22 is connected with active roller 24 one end being arranged on feeding mechanism framework 26 front end by shaft coupling, the other end of described active roller 24 installs the second synchronous pulley 241 by flat key; The first described tensioning roller 27, second tensioning roller 22 is arranged on described one end away from active roller 24; Feeding mechanism framework 26 between described active roller 24 and the first tensioning roller 27 installs multiple first support rollers 29 parallel with active roller 24; Described transition roller 23 is arranged on the feeding mechanism framework 26 outside described active roller 24;
Described hold-down mechanism 3 comprises contact roller fixed head 31, contact roller framework 32 and multiple contact roller 33, the bottom of described contact roller framework 32 is arranged on the support angle steel 261 of feeding mechanism framework 26, and slides along described support angle steel 261 in the bottom of described contact roller framework 32; Described contact roller 33 is coupling on described contact roller fixed head 31, and the rolling surface of described contact roller 33 is positioned at above the first support rollers 29.
For install the second roller 112 bearing, be installed in slide plate 4 for the bearing installing the first tensioning roller 27, sliding support 5 is arranged on for installing the second tensioning roller 28, described slide plate 4 or sliding support 5 are fixed on the fixed head 6 of the side of corresponding conveying mechanism framework 11 or feeding mechanism framework 26, common formation slide construction.
The first described roller 111, second roller 112, initiatively roller 24, first support rollers 29 and the second support rollers 22 surface are equipped with some for locating V-strapped V-shaped groove.
Described conveying mechanism framework 11 or feeding mechanism framework 26 are equipped with regulating wheel 7, described regulating wheel 7 is arranged in the tensioning race of corresponding conveying mechanism framework 11 or feeding mechanism framework 26 side, coordinates respectively with the first described synchronous pulley 113 and the second synchronous pulley 241.
Described contact roller fixed head 31 is one-body molded with described contact roller framework 32, and described contact roller 33 is arranged on described contact roller fixed head 31 uniformly.
Described motor 22 and described reducing motor 12 are the low noise motor with frequency converter.
Freewheel clutch is furnished with in described shaft coupling.
The first described tensioning roller 27 overall diameter is less than the overall diameter of the second described tensioning roller 28, and the second described tensioning roller 28 is arranged on the outside of the first tensioning roller 27.
The rolling surface outside of described contact roller 33 is provided with plastic lining jacket layer.
In structure of the present invention: motor is by shaft coupling and drive roll sub-connection; Initiatively roller is cut V trough of belt and ensured that V band good loading provides power; Second synchronous pulley with in the second synchronous pulley, bearing and freewheel clutch are housed by flat key and drive roll sub-connection, can ensure that initiatively roller can only provide individual event power and has again good stability greatly like this; Second support rollers is arranged on feeding mechanism framework, and roller surfaces has cut V trough of belt, ensures that V band loads and does not offset and do not provide power; First roller regulating wheel to be fixed on slide plate and to guarantee to slide smoothly on fixed head; Second tensioning roller is fixed on bearing, and ensures that bearing can slide smoothly and plays the effect of tensioning on fixed head; Transition roller is arranged on feeding mechanism framework, and does not provide power; Compress framework frame installation on angle steel, and ensure that hold-down mechanism can slide smoothly on angle steel, so not only ensure that the tilting of building block in cutting process but also can improve the adaptability of hold-down mechanism to different building block, what expand mechanism of the present invention utilizes scope; Regulating wheel fixes on regulating wheel chute, ensures that regulating wheel slides smoothly in chute and plays the effect of tensioning; Regulating wheel chute is fixed on feeding mechanism framework; Contact roller fixed head is fixed on hold-down mechanism framework and designs as a whole, ensure that the convenience of installation and is conducive to safeguarding, reducing the cost safeguarded; Contact roller fixes on contact roller fixed head, and plastic bushing is equipped with on contact roller surface, can avoid making with the extruding of building block the damage of paired blocks like this in compaction process and play the object reducing noise; Motor is low noise motor, with frequency converter, and is connected with drive roll subgroup by shaft coupling; In shaft coupling, freewheel clutch is installed, enough power can be provided to ensure again to provide the power of single direction, play the atwirl effect of one direction; Roller group one forms for multiple leather belt roller sub-portfolio, the difficulty that can ensure to provide enough power can reduce again installation like this and be convenient to safeguard, reduce the cost of maintenance; Belt roller is cydariform mechanism, can ensure enough frictional force like this, can play anti-deviation effect again; Support little roller to be arranged on conveying mechanism framework, and do not provide power; Roller group two is arranged on slide plate by bearing block, and ensures that slide plate smooth slip on fixed head plays the effect of tensioning; Synchronous pulley to be arranged in rod group two and with feeding mechanism initiatively large roller synchronous pulley be connected.
Embodiment 2 composition graphs, the present invention includes a set of feeding mechanism, provides power by shaft coupling and drive roll sub-connection by motor, and initiatively V trough of belt has been cut by roller, so that V band is installed and can be ensured V band not sideslip in motion process; V band walks around the first tensioning roller and the second tensioning roller respectively, and the first tensioning roller is fixed on slide plate simultaneously, and is slidably connected with fixed head, drives the first tensioning roller to move thus play the effect of tensioning when swivel bolt while promoting slide plate; Second tensioning roller is fixed on supporting base, and supporting base and fixed head are slidably connected, and drives the second tensioning roller motion, thus play the effect of tensioning when swivel bolt while pulling supporting base; First tensioning roller is arranged on feeding mechanism framework, when roller surfaces has been cut v trough of belt and ensured that v band is installed, some is exposed at outside roller, such v band had both played the effect supporting building block, can make again have certain interval between building block and roller, can ensure like this saw blade cutting building block thoroughly again can not and roller between produces to touch and scrapes, guarantee the safety of production.Hold-down mechanism is arranged on angle steel, and can slide on angle steel smoothly, and so not only ensure that the tilting of building block in cutting process but also can improve the adaptability of hold-down mechanism to different building block, what expand mechanism of the present invention utilizes scope.And contact roller fixed head to be fixed on hold-down mechanism framework and to design as a whole, ensure that the convenience of installation and strong in maintenance, reduce the cost safeguarded.Simultaneously contact roller is fixed on contact roller fixed head, and plastic bushing is equipped with on contact roller surface, can avoid making with the extruding of building block the damage of paired blocks like this in compaction process and play the object reducing noise.
The present invention also has a set of conveying mechanism, feeding mechanism is connected with synchronous pulley by synchronous pulley, by power transmission to conveying mechanism, and centre is provided with transition roller, makes steadily can not causing and the damaged in collision building block of building block corner because of the unexpected increase of spacing again of transition like this; Second roller is provided with multiple flat tyre wheel, and belt wheel is crown design, so not only ensure that the enough frictional force of belt wheel transmission but also play anti-deviation effect, simultaneously roller group is designed to multiple flat tyre wheel and installs side by side, and the difficulty that so also can reduce installation can reduce again the cost of maintenance.Power transmission to the first roller drives roller group to rotate by flat rubber belting, first roller is connected by shaft coupling with reducing motor, and in shaft coupling, freewheel clutch is installed, now freewheel clutch unclamps does not provide power, like this can not drive motor counter-rotating and damage motor when power is passed to the first roller from the second roller.When building block arrives on conveying mechanism, reducing motor rotates and rotating ratio feeding mechanism reducing motor is large, now freewheel clutch plays the effect thus the rotation of drive roller group one of transmitting power, by power transmission to the second roller, second roller is by the connection of Timing Belt and synchronous pulley, by power transmission to feeding mechanism initiatively roller synchronous pulley, and freewheel clutch is installed in feeding mechanism Timing Belt, now freewheel clutch and roller axle depart from, do not there is provided power, i.e. synchronous pulley idle running, thus conveying mechanism power can not be delivered to feeding mechanism.Like this when building block arrives conveying mechanism time, conveying mechanism just serves the object of conveying building block fast, and when building block does not also arrive conveying mechanism time, conveying mechanism is just followed feeding mechanism and is slowly rotated, and also can ensure that building block can smooth transition when feeding mechanism arrives conveying mechanism.
The combination of above feeding mechanism and conveying mechanism, can ensure the steady of transmittance process, can improve again the efficiency of conveying, and the productivity ratio greatly improved too increases factory automation degree simultaneously, alleviates the burden of workman.
Content described in this description embodiment is only enumerating the way of realization of inventive concept; protection scope of the present invention should not be regarded as being only limitted to the concrete form that embodiment is stated, protection scope of the present invention also comprises those skilled in the art and conceives the equivalent technologies means that can expect according to the present invention.