CN103878194A - Forced lubrication device for water tank wire drawing and use method of device - Google Patents
Forced lubrication device for water tank wire drawing and use method of device Download PDFInfo
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- CN103878194A CN103878194A CN201410104216.2A CN201410104216A CN103878194A CN 103878194 A CN103878194 A CN 103878194A CN 201410104216 A CN201410104216 A CN 201410104216A CN 103878194 A CN103878194 A CN 103878194A
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- wire drawing
- end cover
- lubrication device
- forced lubrication
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Abstract
The invention provides a forced lubrication device for water tank wire drawing and a use method of the device. The forced lubrication device comprises a mold frame, forced lubrication device bodies and a forced circulation device, wherein a plurality of drawing passes are arranged in the mold frame; the forced lubrication device bodies are arranged on the drawing passes of the mold frame and are matched with the drawing passes in number; the forced circulation device comprises a circulation pipeline, a circulation pond and a filtering device; the forced lubrication device bodies are connected with the circulation pond through the circulation pipeline; lubrication liquid is added into the circulation pond; the filtering device is arranged in the circulation pond and is used for spacing the circulation pond and filtering impurities in the lubrication liquid flowing out of a liquid outlet pipeline. The forced lubrication device has good cooling and lubricating effects, has the characteristics of low manufacturing cost, high efficiency and the like, and has huge potential market economy and society benefits.
Description
Technical field
The present invention relates to a kind of lubricating arrangement, especially a kind of forced lubrication device of water tank wire drawing and using method thereof, concrete on water tank drawbench equipment, install forced lubrication device additional to original open lubricated wire drawing die.
Background technology
Wire drawing machine is the main equipment that wire is produced, in industry, use at present take straight drawing machine but of indirect water-cooling and direct water-cooling water tank type wire drawing machine but as main flow.Wherein, straight drawing machine lubricates, production efficiency is high, but cooling effect is poor, manufacturing cost is high, operating cost is high, the professional technical of maintenance is strong, is applicable to produce the steel wire that diameter is thicker.Direct water-cooling wire drawing machine but claims again water tank type wire drawing machine, has advantages of that cost is low, good cooling results, and still, lubricant effect is poor, production efficiency is low, cone pulley serious wear, repair amount are large, is applicable to produce the steel wire that diameter is thinner.
The lubrication of water tank type wire drawing machine mainly relies on wire drawing die is immersed in the casing that is full of lubricating fluid, plays the effect cooling to steel wire lubricated time.As Fig. 1 open lubricating system with no pressure of serving as reasons, its lubricant effect is poor to be mainly manifested in:
1. lubricating fluid soaks whole water tank, and general capacity, all at one to two cubic meter, is joined the solution that circulatory pool also needs at least ten cubic meters outward, because lubricating fluid cost is higher, so general concentration is all lower, to control cost, this is the lubricated one of the main reasons of impact;
2. wire drawing die workspace has all been full of lubricating fluid, but lubricating fluid is static, when just cone pulley is worked, lubricating fluid is slightly stirred;
3. wire drawing die can produce at work heat and can produce " air cavity " at distortion cone mouth place, has hindered lubricant effect, that is to say, the lubricating fluid in full pond does not but exactly have lubricating fluid to fill in the place needing most;
4. at wire drawing die cone mouth place, lubricating fluid has the bits generation of carbonization coking because wire drawing die produces high temperature, and these bits are difficult for discharging, and often can be brought into deformed area Steel Wire Surface is produced to quality influence.
Summary of the invention
The object of the invention is the technical problem for above-mentioned existence, proposed a kind of forced lubrication device and using method thereof of water tank wire drawing.The present invention has water tank drawbench good cooling results, and the advantage of straight drawing machine high lubricating effect is accomplished the features such as cost is low, efficiency is high, production cost is low simultaneously, and market economy benefit and social benefit have a high potential.
The technical solution adopted for the present invention to solve the technical problems is as follows:
The present invention includes mould bases, forced lubrication device and forced circulation device;
In mould bases, be provided with multiple drawing passes, forced lubrication device is arranged on the drawing passes of mould bases, and the quantity of drawing passes is mated with forced lubrication device; Forced circulation device comprises circulation line, circulatory pool and filter; Forced lubrication device is connected with circulatory pool by circulation line; In circulatory pool, be added with lubricating fluid, filter is set simultaneously, and filter separates circulatory pool, for filtering out the impurity of the lubricating fluid that liquid pipeline flows out;
Forced lubrication device comprises die sleeve, wire drawing die, water proof ring, upper end cover, bottom end cover, water proof mould; On die sleeve madial wall, have many cooling guiding gutters, for cooling wire drawing die; Wire drawing die and water proof ring are arranged in die sleeve;
Water proof ring is arranged on wire drawing die upper end, and its outlet is unsettled corresponding with the work vertebra region of wire drawing die; The lateral wall of water proof ring is connected with die sleeve madial wall, and is tightly connected by sealing ring; In the middle of upper end cover and bottom end cover, have axis through-hole, in upper end cover, be coaxially arranged with water proof mould, upper end cover is all connected with die sleeve bolt with bottom end cover, and is provided with annular projection in the inside bottom surface of bottom end cover, and annular projection is connected with wire drawing die sealing bottom surface by sealing ring; On the sidewall of upper end cover and bottom end cover, correspondence is provided with lubricating fluid import and lubricating fluid outlet;
Circulation line in forced circulation device comprises feed liquor pipeline and fluid pipeline, and the multiple points of mouths of pipe of feed liquor pipeline are connected with lubricating fluid import by snap joint respectively, and the multiple points of mouths of pipe of fluid pipeline are connected with lubricating fluid outlet by snap joint respectively; Total mouth of pipe of feed liquor pipeline and fluid pipeline is arranged in circulatory pool.
Described upper end cover axis through-hole is less than bottom end cover axis through-hole diameter.
Described water proof mould is cylindricality, and its axle center has through hole, and the axis through-hole diameter of water proof mould is less than the axis through-hole diameter of end cap, and water proof mould seals.
The annular projection arranging in the inside bottom surface of described bottom end cover is coaxial with bottom end cover, and its internal diameter is identical with bottom end cover axis through-hole diameter, and annular projection is connected with wire drawing die sealing bottom surface;
Described feed liquor pipeline and total mouth of pipe of fluid pipeline are arranged on the both sides of filter.
Described circulating pump is arranged on feed liquor pipeline, and the concrete house steward who is arranged on feed liquor pipeline is upper, is in charge of between circulatory pool at first.
On described feed liquor pipeline and the house steward of fluid pipeline, be provided with multiple being in charge of, and there are the one or more points of mouths of pipe each being in charge of.
Described water proof ring is funnel type, wire drawing die and water proof ring bell mouth formation work vertebra region; The lateral wall of described wire drawing die forms relative cavity with the cooling guiding gutter on the madial wall of die sleeve, carries out cooling for lubricating fluid to wire drawing die.
Described die sleeve, wire drawing die, water proof ring, upper end cover, bottom end cover, water proof mould form one and can circulate and relatively airtight cavity.
A using method for the forced lubrication device of water tank wire drawing, specific as follows:
First, under the operating pressure of circulating pump, lubricating fluid enters the multiple forced lubrication devices that are fixed on mould bases by feed liquor pipeline, i.e. lubricating fluid import from forced lubrication device enters;
Secondly, impact the work vertebra region of wire drawing die by the bell mouth high speed and high pressure of water proof ring, break through air cavity and steel wire drawing is produced to the forced feed lubrication of pressure, and wash away the coking residue of lubricating fluid; Lubricating fluid carries out after impacting with high pressure work vertebra region, then flows out along the cavity between water proof ring and wire drawing die, flows through the cavity between wire drawing die and die sleeve, carries out cooling to wire drawing die;
Finally, lubricating fluid enters fluid pipeline, flows back to circulatory pool and filters through filter, completes circulation.
Beneficial effect of the present invention is as follows:
1, whole lubrication system capacity can be controlled in 500ml, adds, so it is lubricated to realize high concentration along with using to consume at any time;
2, under the effect of circulating pump, lubricating fluid can break through " air cavity " in wire drawing die moment, guarantees that workspace continues to have the lubricated of high concentration lubricating fluid with pressure, and takes away at any time the lubricating fluid coking of generation.
The forced lubrication device of a kind of water tank wire drawing of the present invention, after being installed on water tank drawbench, the lubricated good effect that the cooling effect that can realize is become reconciled, accomplishes the features such as cost is low, efficiency is high, production cost is low, and market economy benefit and social benefit have a high potential.
Accompanying drawing explanation
Fig. 1 is the structural representation of wire drawing die on former wire drawing machine;
Fig. 2 is structural representation of the present invention;
Fig. 3 is the structural representation of forced lubrication device in the present invention.
In figure, mould bases 1, forced lubrication device 2, forced circulation device 3, circulation line 4, feed liquor pipeline 4-1, fluid pipeline 4-2, circulatory pool 5, circulating pump 6, filter 7, upper end cover 8-1, bottom end cover 8-2, die sleeve 9, wire drawing die 10, water proof ring 11, water proof mould 12, steel wire 13, lubricating fluid import 14-1, lubricating fluid outlet 14-2, snap joint 15, lubricating fluid 16.
The specific embodiment
Below in conjunction with accompanying drawing, the invention will be further described.
As shown in Figure 2, a forced lubrication device for water tank wire drawing, comprises mould bases 1, forced lubrication device 2 and forced circulation device 3, is provided with multiple drawing passes in mould bases 1, forced lubrication device 2 is arranged on the drawing passes of mould bases 1, and the quantity of drawing passes is mated with forced lubrication device 2; Forced circulation device 3 comprises circulation line 4, circulatory pool 5 and filter 7; Forced lubrication device 2 is connected with circulatory pool 5 by circulation line 4; In circulatory pool 5, be added with lubricating fluid, filter 7 is set simultaneously, and filter 7 separates circulatory pool 5; Be used for the impurity of the lubricating fluid that filters out liquid pipeline 4-2 outflow;
Forced lubrication device 2 comprises die sleeve 9, wire drawing die 10, water proof ring 11, upper end cover 8-1, bottom end cover 8-2, water proof mould 12; The tubular that die sleeve 9 is both ends open, 9 madial wall weeks of die sleeve upwards have many cooling guiding gutters, for cooling wire drawing die 10; Wire drawing die 10 and water proof ring 11 are arranged in die sleeve 9;
Described upper end cover 8-1 axis through-hole is less than bottom end cover 8-2 axis through-hole diameter.
Described water proof mould 12 is cylindricality, and its axle center has through hole, and the axis through-hole diameter of water proof mould 12 is less than the axis through-hole diameter of end cap 8-1.
The annular projection arranging in the inside bottom surface of described bottom end cover 8-2 is coaxial with bottom end cover 8-2, and its internal diameter is identical with bottom end cover 8-2 axis through-hole diameter, and annular projection is fixedly connected with wire drawing die 10 bottom surfaces.
Total mouth of pipe of described feed liquor pipeline 4-1 and fluid pipeline 4-2 is arranged on the both sides of filter 7;
It is upper that described circulating pump 6 is arranged on feed liquor pipeline 4-1, and the concrete house steward who is arranged on feed liquor pipeline 4-1 is upper, is in charge of between circulatory pool at first;
On the house steward of described feed liquor pipeline 4-1 and fluid pipeline 4-2, be provided with multiple being in charge of, and there are the one or more points of mouths of pipe each being in charge of;
Described wire drawing die 10 is work vertebra region with the circle cone of water proof ring 11 homonymies; The lateral wall of described wire drawing die 10 forms relative cavity with the cooling guiding gutter on the madial wall of die sleeve 9, carries out cooling for lubricating fluid to wire drawing die 10.
Described die sleeve 9, wire drawing die 10, water proof ring 11, upper end cover 8-1, bottom end cover 8-2, water proof mould 12 form one and can circulate and relatively airtight cavity.
A using method for the forced lubrication device of water tank wire drawing, specific as follows:
Under the operating pressure of circulating pump 6, lubricating fluid enters the multiple forced lubrication devices 2 that are fixed on mould bases 1 by feed liquor pipeline 4-1, the lubricating fluid import 14-1 from forced lubrication device 2 enters, impact the work vertebra region of wire drawing die 10 by the bell mouth high speed and high pressure of water proof ring 11,13 drawings produce the forced feed lubrication of pressure to steel wire to break through air cavity, and wash away the coking residue of lubricating fluid; Lubricating fluid carries out after impacting with high pressure work vertebra region, then flows out along the cavity between water proof ring 11 and wire drawing die 10, flows through the cavity between wire drawing die 10 and die sleeve 9, carries out cooling to wire drawing die 10.Last lubricating fluid enters fluid pipeline 4-2, flows back to circulatory pool 5 and filters through filter 7, completes circulation.
Introduction of the present invention be a kind of theory and structure of forced feed lubrication, utilize the principle of this forced feed lubrication can also derive other frame mode, here just differing one has illustrated.
Above-described embodiment is only explanation technical conceive of the present invention and feature; its object is to allow person skilled in the art can understand content of the present invention and be implemented; can not limit the scope of the invention with this; all equivalences that Spirit Essence is done according to the present invention change or modify, and all should be encompassed in protection scope of the present invention.
Claims (10)
1. a forced lubrication device for water tank wire drawing, is characterized in that comprising mould bases, forced lubrication device and forced circulation device;
In mould bases, be provided with multiple drawing passes, forced lubrication device is arranged on the drawing passes of mould bases, and the quantity of drawing passes is mated with forced lubrication device; Forced circulation device comprises circulation line, circulatory pool and filter; Forced lubrication device is connected with circulatory pool by circulation line; In circulatory pool, be added with lubricating fluid, filter is set simultaneously, and filter separates circulatory pool, for filtering out the impurity of the lubricating fluid that liquid pipeline flows out.
2. the forced lubrication device of a kind of water tank wire drawing as claimed in claim 1, is characterized in that forced lubrication device comprises die sleeve, wire drawing die, water proof ring, upper end cover, bottom end cover, water proof mould; On die sleeve madial wall, have many cooling guiding gutters, for cooling wire drawing die; Wire drawing die and water proof ring are arranged in die sleeve;
Water proof ring is arranged on wire drawing die upper end, and its outlet is unsettled corresponding with the work vertebra region of wire drawing die; The lateral wall of water proof ring is connected with die sleeve madial wall, and is tightly connected by sealing ring; In the middle of upper end cover and bottom end cover, have axis through-hole, in upper end cover, be coaxially arranged with water proof mould, upper end cover is all connected with die sleeve bolt with bottom end cover, and is provided with annular projection in the inside bottom surface of bottom end cover, and annular projection is connected with wire drawing die sealing bottom surface by sealing ring; On the sidewall of upper end cover and bottom end cover, correspondence is provided with lubricating fluid import and lubricating fluid outlet;
Circulation line in forced circulation device comprises feed liquor pipeline and fluid pipeline, and the multiple points of mouths of pipe of feed liquor pipeline are connected with lubricating fluid import by snap joint respectively, and the multiple points of mouths of pipe of fluid pipeline are connected with lubricating fluid outlet by snap joint respectively; Total mouth of pipe of feed liquor pipeline and fluid pipeline is arranged in circulatory pool.
3. the forced lubrication device of a kind of water tank wire drawing as claimed in claim 2, is characterized in that upper end cover axis through-hole is less than bottom end cover axis through-hole diameter.
4. the forced lubrication device of a kind of water tank wire drawing as claimed in claim 2, is characterized in that water proof mould is cylindricality, and its axle center has through hole, and the axis through-hole diameter of water proof mould is less than the axis through-hole diameter of end cap, and water proof mould seals.
5. the forced lubrication device of a kind of water tank wire drawing as claimed in claim 2, it is characterized in that the annular projection arranging in the inside bottom surface of described bottom end cover is coaxial with bottom end cover, its internal diameter is identical with bottom end cover axis through-hole diameter, and annular projection is connected with wire drawing die sealing bottom surface.
6. the forced lubrication device of a kind of water tank wire drawing as claimed in claim 2, is characterized in that total mouth of pipe of described feed liquor pipeline and fluid pipeline is arranged on the both sides of filter; On described feed liquor pipeline and the house steward of fluid pipeline, be provided with multiple being in charge of, and there are the one or more points of mouths of pipe each being in charge of.
7. the forced lubrication device of a kind of water tank wire drawing as claimed in claim 2, is characterized in that described circulating pump is arranged on feed liquor pipeline, and the concrete house steward who is arranged on feed liquor pipeline is upper, is in charge of between circulatory pool at first.
8. the forced lubrication device of a kind of water tank wire drawing as claimed in claim 1, is characterized in that described water proof ring is funnel type, wire drawing die and water proof ring bell mouth formation work vertebra region; The lateral wall of described wire drawing die forms relative cavity with the cooling guiding gutter on the madial wall of die sleeve, carries out cooling for lubricating fluid to wire drawing die.
9. the forced lubrication device of a kind of water tank wire drawing as claimed in claim 1, is characterized in that described die sleeve, wire drawing die, water proof ring, upper end cover, bottom end cover, water proof mould form one and can circulate and relatively airtight cavity.
10. a using method for the forced lubrication device of water tank wire drawing, is characterized in that:
First, under the operating pressure of circulating pump, lubricating fluid enters the multiple forced lubrication devices that are fixed on mould bases by feed liquor pipeline, i.e. lubricating fluid import from forced lubrication device enters;
Secondly, impact the work vertebra region of wire drawing die by the bell mouth high speed and high pressure of water proof ring, break through air cavity and steel wire drawing is produced to the forced feed lubrication of pressure, and wash away the coking residue of lubricating fluid; Lubricating fluid carries out after impacting with high pressure work vertebra region, then flows out along the cavity between water proof ring and wire drawing die, flows through the cavity between wire drawing die and die sleeve, carries out cooling to wire drawing die;
Finally, lubricating fluid enters fluid pipeline, flows back to circulatory pool and filters through filter, completes circulation.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410104216.2A CN103878194B (en) | 2014-03-19 | 2014-03-19 | A kind of forced lubrication device of water tank wire drawing and using method thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410104216.2A CN103878194B (en) | 2014-03-19 | 2014-03-19 | A kind of forced lubrication device of water tank wire drawing and using method thereof |
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| CN103878194A true CN103878194A (en) | 2014-06-25 |
| CN103878194B CN103878194B (en) | 2016-04-13 |
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| CN201410104216.2A Active CN103878194B (en) | 2014-03-19 | 2014-03-19 | A kind of forced lubrication device of water tank wire drawing and using method thereof |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105327954A (en) * | 2015-11-15 | 2016-02-17 | 金杯电工衡阳电缆有限公司 | Cable finely-drawing device |
| CN106914501A (en) * | 2017-03-13 | 2017-07-04 | 湖州博润实业有限公司 | A kind of wire drawing die with refrigerating function |
| CN113458167A (en) * | 2021-08-12 | 2021-10-01 | 嘉兴兴通五金科技股份有限公司 | High-performance pressure wire drawing die |
| CN113877970A (en) * | 2021-09-26 | 2022-01-04 | 江苏亚盛金属制品有限公司 | Water tank wire drawing machine capable of improving performance of steel wire |
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| JP2000015324A (en) * | 1998-07-07 | 2000-01-18 | Furukawa Electric Co Ltd:The | Die box and drawing method for metal wire, using the die box |
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| CN203209457U (en) * | 2013-03-18 | 2013-09-25 | 常州凯旺金属材料有限公司 | Water circulating mechanism for wire drawing workshop |
| CN203830443U (en) * | 2014-03-19 | 2014-09-17 | 杭州绳工机械有限公司 | Forced lubrication device for water tank wire drawing |
Family Cites Families (1)
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|---|---|---|---|---|
| JPS5120053B2 (en) * | 1972-12-16 | 1976-06-22 |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3879973A (en) * | 1972-06-08 | 1975-04-29 | Inst Metallurgii Zeleza Imeni | Drawing device with hydrodynamic lubrication |
| JPS5120053A (en) * | 1974-08-10 | 1976-02-17 | Kobe Steel Ltd | SHINSENREIKYAKUHO |
| JPS5524791A (en) * | 1978-08-12 | 1980-02-22 | Kobe Steel Ltd | Apparatus for forced lubrication and solid drawing |
| JPH03180206A (en) * | 1989-12-05 | 1991-08-06 | Kobe Steel Ltd | Cooling device for wet wire drawing |
| JP2000015324A (en) * | 1998-07-07 | 2000-01-18 | Furukawa Electric Co Ltd:The | Die box and drawing method for metal wire, using the die box |
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| CN203209457U (en) * | 2013-03-18 | 2013-09-25 | 常州凯旺金属材料有限公司 | Water circulating mechanism for wire drawing workshop |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105327954A (en) * | 2015-11-15 | 2016-02-17 | 金杯电工衡阳电缆有限公司 | Cable finely-drawing device |
| CN106914501A (en) * | 2017-03-13 | 2017-07-04 | 湖州博润实业有限公司 | A kind of wire drawing die with refrigerating function |
| CN113458167A (en) * | 2021-08-12 | 2021-10-01 | 嘉兴兴通五金科技股份有限公司 | High-performance pressure wire drawing die |
| CN113877970A (en) * | 2021-09-26 | 2022-01-04 | 江苏亚盛金属制品有限公司 | Water tank wire drawing machine capable of improving performance of steel wire |
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| CN103878194B (en) | 2016-04-13 |
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Effective date of registration: 20170706 Address after: 1 Building 1, building 22, Sanxing Road, Renhe street, Yuhang District, Zhejiang, Hangzhou, 311100 Patentee after: Mark Phil (Hangzhou) metal Mstar Technology Ltd Address before: Hangzhou City, Zhejiang province 311114 Pingyao Town, Yuhang District Yao Bei Cun Mao Yuanling Patentee before: HANGZHOU SHENGGONG MACHINERY CO., LTD. |
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Effective date of registration: 20200709 Address after: 410600 No. 205, harmony Garden North Road, Ningxiang economic and Technological Development Zone, Changsha, Hunan. Patentee after: MACCAFERRI (CHANGSHA) ENVIRO-TECH Co.,Ltd. Address before: 311100 1 building, No. 1 Sanxing Road, Renhe street, Yuhang District, Hangzhou, Zhejiang, China, 22 Patentee before: Mark Phil (Hangzhou) metal Mstar Technology Ltd. |
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