CN103878118A - Novel elliptical equal-thickness vibrating screen - Google Patents

Novel elliptical equal-thickness vibrating screen Download PDF

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CN103878118A
CN103878118A CN201410151118.4A CN201410151118A CN103878118A CN 103878118 A CN103878118 A CN 103878118A CN 201410151118 A CN201410151118 A CN 201410151118A CN 103878118 A CN103878118 A CN 103878118A
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screen
angle
elliptical
screen surface
thickness
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张东晨
陈占
赵志国
宋维萍
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Anhui University of Science and Technology
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Abstract

本发明公开了一种新型椭圆振动等厚筛,采用吊式安装,它包括筛箱、双轴惯性激振器、弹性元件、传动机构、吊挂装置和支架,孔径为6mm冲孔筛板,所述筛箱入料端由两根弹簧吊挂在支撑装置上,排料端由两根两端可活动的刚性连杆衔接在支撑装置上,所述激振器采用同步齿轮传动双轴惯性激振器,安装在入料端筛箱附近,所述筛箱入料端上方安装给料溜槽,并采用薄铁皮作入料挡板,所述筛箱排料端尾部安装排料溜槽。本发明入料段筛面作椭圆运动,排料段作直线运动,且沿筛面长度方向垂直于筛面的振幅递减,筛面物料运动速度从入料端到排料端递减,各段筛面具有不同的抛射强度,促进了物料的分层、透筛,振动筛的处理能力和筛分效率显著的提高。

The invention discloses a novel elliptical vibrating equal-thickness screen, which adopts hanging installation, and it includes a screen box, a two-axis inertial vibrator, an elastic element, a transmission mechanism, a hanging device and a bracket, and a perforated screen plate with an aperture of 6mm. The feeding end of the screen box is suspended on the supporting device by two springs, and the discharging end is connected to the supporting device by two movable rigid connecting rods at both ends. The exciter is installed near the screen box at the feed end, and a feed chute is installed above the feed end of the screen box, and a thin iron sheet is used as a feed baffle, and a discharge chute is installed at the tail of the discharge end of the screen box. The sieve surface of the feeding section of the present invention makes an elliptical motion, and the discharge section makes a linear motion, and along the length direction of the sieve surface, the amplitude perpendicular to the sieve surface decreases gradually, and the moving speed of the material on the sieve surface decreases from the feeding end to the discharging end. The surface has different ejection strength, which promotes the stratification and screening of materials, and the processing capacity and screening efficiency of the vibrating screen are significantly improved.

Description

一种新型椭圆振动等厚筛A new type of elliptical vibrating equal thickness screen

技术领域: Technical field:

本发明涉及一种细粒物料干法筛分的振动筛,特别是一种新型椭圆振动等厚筛。  The invention relates to a vibrating sieve for dry screening of fine-grained materials, in particular to a novel elliptical vibrating equal-thickness sieve. the

背景技术: Background technique:

目前,在煤炭行业,随着采煤机械化程度的提高,原煤中细粒的含量越来越多,加之动力煤粉煤含量较高,以及水力采煤、喷水防尘等措施的采用,原煤水分含量高,在这种情况下,应用普通振动筛筛分原煤时,细粒物料容易在筛面粘聚成团,进而堵塞筛孔,导致筛分过程严重恶化,筛分分级效率低,因此,细粒物料的筛分,特别是潮湿细粒粘性物料的干法筛分是当今国内外研究筛分技术的难点,是筛分作业中急需解决的难题。  At present, in the coal industry, with the improvement of coal mining mechanization, the content of fine particles in raw coal is increasing, coupled with the high content of steam coal pulverized coal, and the adoption of measures such as hydraulic coal mining, water spraying and dust prevention, raw coal The moisture content is high. In this case, when ordinary vibrating screens are used to sieve raw coal, fine-grained materials are easy to agglomerate on the screen surface, and then block the screen holes, resulting in serious deterioration of the screening process and low screening and classification efficiency. , The screening of fine-grained materials, especially the dry screening of wet fine-grained viscous materials is a difficult point in the research of screening technology at home and abroad today, and it is a problem that needs to be solved urgently in screening operations. the

目前,国内外的椭圆振动等厚筛主要是以改变各段筛面的倾角,而在各段筛面上仍是入料端的厚度大于排料端的厚度,只能称为整体上等厚,局部上仍然是非等厚,且同一筛面要实现两种或两种以上的抛射强度,以致同一台筛机可能需要两套或多套驱动装置,且该振动筛往往采用两套不同频率不同振幅的激振装置,入料端采用椭圆激振,排料端采用直线激振,以致沿筛面长度的振动轨迹从给料端到排料端并非逐渐变化,在处理6mm粒度的潮湿物料时,筛分效率并不理想,堵孔严重,不能从根本上解决潮湿细粒物料堵孔粘孔的问题。  At present, the elliptical vibrating equal-thickness screens at home and abroad are mainly to change the inclination angle of each section of the screen surface, but the thickness of the feeding end is still greater than the thickness of the discharging end on each section of the screen surface, which can only be called equal thickness on the whole and partial thickness on the part. The above is still non-equal thickness, and the same screen surface needs to achieve two or more types of projectile intensities, so that the same screen machine may need two or more sets of driving devices, and the vibrating screen often uses two sets of different frequencies and different amplitudes. The excitation device adopts elliptical excitation at the feeding end, and linear excitation at the discharging end, so that the vibration track along the length of the screen surface does not change gradually from the feeding end to the discharging end. When dealing with wet materials with a particle size of 6mm, the screen The separation efficiency is not ideal, and the plugging is serious, which cannot fundamentally solve the problem of plugging and sticking of wet fine-grained materials. the

发明内容: Invention content:

本发明提供一种结构简单、成本低、安装调试方便的新型椭圆等厚振动筛,其目的是促进了细粒物料的分层、透筛,提高振动筛的处理能力和筛分效率。  The invention provides a novel elliptical equal-thickness vibrating screen with simple structure, low cost, and convenient installation and debugging. The purpose is to promote the stratification and screening of fine-grained materials, and improve the processing capacity and screening efficiency of the vibrating screen. the

本发明的技术方案实施是,新型椭圆振动等厚筛,采用吊式安装,包括筛箱、双轴惯性激振器、弹性元件、传动机构、吊挂装置和支架,孔径为6mm冲孔筛板,所述筛箱入料端由两根弹簧吊挂在支撑装置上,排料端由两根刚性连杆衔接在支撑装置上,连杆的两端可活动,所述筛箱筛面倾角为10°,所述激振器采用同步齿轮传动双轴惯性激振器,安装在入料端筛箱附近,电动机通过皮带驱动激振器产生振动,由于齿轮联接的强迫振动机构,使得两个激振机构保持一个稳定的相位差角,从作同步反向转动。所述筛箱入料端上方安装给料溜槽,角度为35°~40°,采用薄铁皮作入料挡板,且竖直挡板侧靠近入料端,所述筛箱排料端尾部安装排料溜槽,并安装两根小刚度的水平弹簧,防止驱动装置在启动或停机时因共振而产生强烈的摇摆,保证了带传动的稳定性。  The implementation of the technical solution of the present invention is that the novel elliptical vibrating equal-thickness screen adopts hanging installation, including a screen box, a dual-axis inertial vibrator, an elastic element, a transmission mechanism, a hanging device and a bracket, and the aperture is a 6mm punched screen plate. , the feeding end of the screen box is hung on the support device by two springs, the discharge end is connected to the support device by two rigid connecting rods, the two ends of the connecting rod are movable, and the inclination angle of the screen surface of the screen box is 10°, the vibrator adopts a synchronous gear transmission dual-axis inertial vibrator, which is installed near the screen box at the feeding end, and the motor drives the vibrator to vibrate through a belt. Due to the forced vibration mechanism connected by gears, the two exciters The vibrating mechanism maintains a stable phase difference angle and performs synchronous reverse rotation. A feeding chute is installed above the feeding end of the screen box with an angle of 35°-40°. A thin iron sheet is used as the feeding baffle, and the side of the vertical baffle is close to the feeding end. The tail of the screen box discharging end is installed The discharge chute is equipped with two horizontal springs with small rigidity to prevent the driving device from swaying strongly due to resonance when starting or stopping, ensuring the stability of the belt drive. the

通过本发明的实施,该振动筛沿筛面长度的椭圆振动轨迹从给料端到排料端是逐渐变化的,利用沿筛面长度不同椭圆振动轨迹具有的不同抛射强度实现了等厚筛分,在处理量为 5t/(h·m2)时,用于-13mm粒级,灰分为43.25%,外在水分为2.10%的煤样筛分,效率可达96.8%。  Through the implementation of the present invention, the elliptical vibration track of the vibrating screen along the length of the screen surface changes gradually from the feed end to the discharge end, and the equal thickness screening is realized by utilizing the different projection strengths of the different elliptical vibration tracks along the length of the screen surface , when the processing capacity is 5t/(h·m 2 ), it is used to sieve a coal sample with a particle size of -13mm, an ash content of 43.25%, and an external moisture content of 2.10%, and the efficiency can reach 96.8%.

附图说明: Description of drawings:

图1新型椭圆振动等厚筛力学模型;  Fig. 1 The mechanical model of the new elliptical vibrating screen with equal thickness;

图2新型椭圆振动等厚筛入料段和排料段筛面运动轨迹;  Fig. 2 The trajectory of the sieve surface in the feed section and discharge section of the new type elliptical vibrating equal-thickness sieve;

图3新型椭圆振动等厚筛不同振动频率的质心运动轨迹;  Figure 3 The trajectory of the center of mass of the new type elliptical vibrating equal thickness screen with different vibration frequencies;

图4新型椭圆振动等厚筛同偏心质量的质心运动轨迹;  Fig. 4 The motion trajectory of the center of mass of the same eccentric mass of the new type elliptical vibrating equal thickness screen;

图5新型椭圆振动等厚筛不同初相位差角的质心运动轨迹;  Figure 5 The trajectory of the center of mass of the new type elliptical vibrating equal thickness screen with different initial phase difference angles;

图6新型椭圆振动等厚筛不同弹簧刚度下筛面的运动轨迹;  Fig. 6 The trajectory of the screen surface under different spring stiffnesses of the new type elliptical vibrating equal thickness screen;

图7抛始角

Figure BDA0000491378950000021
与抛离角θd的关系曲线;  Figure 7 throwing start angle
Figure BDA0000491378950000021
The relationship curve with throwing angle θ d ;

图8抛掷指数D与抛离系数iD的关系曲线;  The relationship curve of Fig. 8 throwing index D and throwing off coefficient i D ;

图9新型椭圆等厚筛透筛量沿筛面长度的分布图。  Figure 9 is the distribution diagram of the sieve capacity of the new elliptical equal-thickness sieve along the length of the sieve surface. the

具体实施方式: Detailed ways:

具体实施方式1新型椭圆振动等厚筛筛面运动轨迹仿真  Specific implementation mode 1 Simulation of motion trajectory of new elliptical vibrating equal-thickness sieve surface

新型椭圆振动等厚筛的各动力学因素系统弹簧刚度K、偏心块的质量m1、m2,箱体的质量M、偏心块回转半径r和激振频率ω决定了振幅幅值的大小,其力学模型如附图1所示,根据设计取新型椭圆等厚筛的角频率为94.2rad/s,取频率比λ=6,设m1的初相位角为90°,m2滞后于Δα,这里取初相位差角Δα=60°,采用Matlab软件即可仿真出新型椭圆振动等厚筛质心处及不同弹簧刚度下筛面的运动轨迹。  The dynamic factors of the new elliptical vibrating equal-thickness screen are the spring stiffness K, the mass m 1 and m 2 of the eccentric block, the mass M of the box, the radius of gyration r of the eccentric block and the excitation frequency ω determine the magnitude of the amplitude. Its mechanical model is shown in Figure 1. According to the design, the angular frequency of the new elliptical equal-thickness sieve is 94.2rad/s, the frequency ratio λ=6, the initial phase angle of m 1 is 90°, and m 2 lags behind Δα , where the initial phase difference angle Δα=60° is taken, and Matlab software can be used to simulate the motion track of the centroid of the new elliptical vibrating equal-thickness screen and the screen surface under different spring stiffnesses.

由于新型椭圆振动等厚筛入料端和排料端垂直方向上弹簧刚度K的不同,入料端的吊挂弹簧刚度为K1,而排料端假设拉杆刚度为K2=∞,现取入料端和排料端弹簧刚度分别K1和K2,并根据上述仿真分析,选择适当的工作参数,即可仿真出入料端和排料端附近筛面的运动轨迹。  Due to the difference in spring stiffness K in the vertical direction between the feeding end and the discharging end of the new type elliptical vibrating equal-thickness sieve, the hanging spring stiffness of the feeding end is K 1 , and the discharging end assumes that the tension rod stiffness is K 2 =∞, now take The spring stiffnesses of the material end and the discharge end are K 1 and K 2 respectively, and according to the above simulation analysis, selecting appropriate working parameters can simulate the motion track of the screen surface near the feed end and discharge end.

根据附图2仿真可以看出,筛面入料段附近的运动轨迹为椭圆运动;排料段筛面运动轨迹为直线,其振动方向与入料段筛面的椭圆运动轨迹短轴方向一致,幅值即为入料段椭圆轨迹的短轴长度。因此,可以入料段振幅大于排料段振幅,且入料段和排料段的振动方向角不同。  According to the simulation in Figure 2, it can be seen that the motion trajectory near the feeding section of the screen surface is an elliptical motion; the motion trajectory of the screen surface in the discharging section is a straight line, and its vibration direction is consistent with the short axis direction of the elliptical motion trajectory of the screen surface in the feeding section. The amplitude is the length of the minor axis of the ellipse trajectory in the feeding section. Therefore, the amplitude of the feeding section can be larger than that of the discharging section, and the vibration direction angles of the feeding section and the discharging section are different. the

在其它工作参数不变的情况下,改变工作频率,可以得到不同振动频率下的质心运动轨迹,见附图3。  Under the condition that other working parameters remain unchanged, changing the working frequency can obtain the motion trajectory of the center of mass at different vibration frequencies, as shown in Fig. 3 . the

由附图3仿真可以看出,振动频率改变时,振幅值发生变化。当振动频率ω由94.2rad/s 减小到15.70rad/s,椭圆长轴方向的振幅急剧增大,此时筛机共振现象严重,出现这种情况是因为此时筛机工作频率刚好等于筛机固有频率,出现共振。  It can be seen from the simulation in Figure 3 that when the vibration frequency changes, the amplitude value changes. When the vibration frequency ω decreases from 94.2rad/s to 15.70rad/s, the amplitude of the long axis of the ellipse increases sharply. At this time, the resonance phenomenon of the screen machine is serious. This situation occurs because the working frequency of the screen machine is just equal to that of the screen machine. machine natural frequency, resonance occurs. the

由此也可以看出,工作频率的变化对振幅影响明显,因此在设计时应选择合理的工作频率,使之远离筛机的固有频率,以保证筛机工作稳定,延长筛机寿命。  It can also be seen from this that the change of the working frequency has a significant impact on the amplitude, so a reasonable working frequency should be selected during design to keep it away from the natural frequency of the screen machine, so as to ensure the stable operation of the screen machine and prolong the life of the screen machine. the

在保持回转半径和其它工作参数不变的情况下,调整两偏心块的质量,使其和差之比分别为5:1、4:1、2.5:1,为了便于对比观察,调整偏心块和差比时保持两者之和不变,从而通过仿真可以得到不同偏心质量和差比的质心运动轨迹,如附图4。  In the case of keeping the radius of gyration and other working parameters unchanged, adjust the mass of the two eccentric blocks so that the sum and difference ratios are 5:1, 4:1, and 2.5:1 respectively. In order to facilitate comparison and observation, adjust the eccentric block and The sum of the two is kept constant when the difference ratio is used, so that the trajectory of the center of mass with different eccentric masses and difference ratios can be obtained through simulation, as shown in Figure 4. the

从附图4仿真可以看出,在偏心块回转半径不变的情况下,当(m1+m2)/(m1-m2)减小时,椭圆轨迹的长短轴之比也随之减小。因此可以得出:  It can be seen from the simulation in Figure 4 that, under the condition that the radius of gyration of the eccentric block is constant, when (m 1 +m 2 )/(m 1 -m 2 ) decreases, the ratio of the major and minor axes of the elliptical trajectory also decreases. Small. Therefore it can be concluded that:

1)当偏心块回转半径不变时,偏心块质量的改变对振幅影响明显;  1) When the radius of gyration of the eccentric mass remains unchanged, the change of the mass of the eccentric mass has a significant effect on the amplitude;

2)当偏心块回转半径不变时,两偏心块质量的和差比决定了椭圆轨迹的长短轴之比,且椭圆长短轴比随着质量和差比的减小而减小。  2) When the radius of gyration of the eccentric blocks is constant, the sum-to-difference ratio of the masses of the two eccentric blocks determines the ratio of the major and minor axes of the ellipse trajectory, and the ratio of the major and minor axes of the ellipse decreases as the mass and the difference ratio decrease. the

实质上是在回转半径不变时,偏心块质量的变化引起了激振力大小的改变,这点由p=mrω2可以推出,因此椭圆轨迹长、短轴之比实质上是由偏心块所产生的激振力大小决定的。  In essence, when the radius of gyration is constant, the change of the mass of the eccentric block causes the change of the magnitude of the exciting force, which can be deduced from p= mrω2 , so the ratio of the long and short axes of the ellipse track is essentially determined by the eccentric block It depends on the magnitude of the exciting force generated.

在m1的初相位角和其它工作参数保持不变的情况下,改变两偏心块的初相位差角,可得到不同初相位差角下的质心运动轨迹,如附图5。  Under the condition that the initial phase angle of m 1 and other working parameters remain unchanged, changing the initial phase difference angle of the two eccentric blocks can obtain the mass center movement trajectory under different initial phase difference angles, as shown in Figure 5.

由附图5仿真可以看出,当初相位差角Δα增加或减小时,椭圆运动轨迹的形状(椭圆度的大小)没有发生变化,而振动方向角(椭圆长轴与x方向的夹角)的大小却发生改变,且当初相位差角Δα减小时,振动方向角增大,当初相位差角Δα增大时,振动方向角减小。  From the simulation in Figure 5, it can be seen that when the initial phase difference angle Δα increases or decreases, the shape of the elliptical trajectory (the size of the ellipticity) does not change, while the vibration direction angle (the angle between the long axis of the ellipse and the x direction) However, the size changes, and when the initial phase difference angle Δα decreases, the vibration direction angle increases, and when the initial phase difference angle Δα increases, the vibration direction angle decreases. the

由此可以说明:  It can be explained from this:

1)初相位差角不影响x和y方向的幅值,这与振动特性分析一致,即振幅的大小与初始条件无关;  1) The initial phase difference angle does not affect the amplitude in the x and y directions, which is consistent with the analysis of vibration characteristics, that is, the amplitude has nothing to do with the initial conditions;

2)要改变新型椭圆振动等厚筛的振动方向角,可以调整两偏心块初相位差角的大小来实现。  2) To change the vibration direction angle of the new type elliptical vibrating equal thickness screen, it can be realized by adjusting the initial phase difference angle of the two eccentric blocks. the

由于新型椭圆振动等厚筛入料端与排料端之间的过渡区域处于弹簧刚度为K1与K2=∞之间,因此,根据弹簧刚度的不同,并在远小于和远大于(M+m1+m22的范围内任取多个不同弹簧刚度的K值,从而可模拟出不同刚度的筛面运动轨迹。  Since the transition area between the feeding end and the discharging end of the new type elliptical vibrating equal thickness screen is between the spring stiffnesses K 1 and K 2 =∞, therefore, depending on the spring stiffness, it is much less than and much greater than (M In the range of +m 1 +m 22 , a number of K values with different spring stiffnesses can be chosen arbitrarily, so that the motion trajectory of the screen surface with different stiffnesses can be simulated.

由附图6(左)可以看出,当弹簧刚度K≤(M+m1+m22时,即使K在一定范围内变 化,筛面椭圆运动轨迹的形状基本保持不变,振幅稳定。随着K的增大,椭圆轨迹的形状也发生变化。  It can be seen from attached drawing 6 (left) that when the spring stiffness K≤(M+m 1 +m 22 , even if K changes within a certain range, the shape of the elliptical motion trajectory of the screen surface remains basically unchanged, and the amplitude Stablize. As K increases, the shape of the ellipse trajectory also changes.

当K越过固有频率等于工作频率增加至K>(M+m1+m22时,随着K的增大,椭圆轨迹的长轴AB大小不断减小,而短轴CD大小保持不变,当长轴长度减小到接近短轴CD长度时,筛面出现圆运动轨迹;当K进一步增加,AB方向幅值会进一步减小,而CD幅值不变,当达无穷大时,AB方向的幅值为零,而原短轴CD长度仍保持不变,因此筛面仅绕着拉杆以CD方向的幅值作往复直线运动。该图的运动轨迹和AB方向振幅变化过程一定程度上反映了新型椭圆振动等厚筛过渡区域筛面的运动轨迹变化趋势,说明该区域振幅是沿着筛面长度方向不断减小的。  When K crosses the natural frequency and is equal to the operating frequency and increases to K>(M+m 1 +m 22 , with the increase of K, the size of the major axis AB of the elliptical trajectory decreases continuously, while the size of the minor axis CD remains constant When the length of the long axis decreases to close to the length of the short axis CD, the screen surface appears a circular motion trajectory; when K increases further, the amplitude in the AB direction will further decrease, while the CD amplitude remains unchanged. When it reaches infinity, the AB The amplitude of the direction is zero, while the length of the original minor axis CD remains unchanged, so the screen surface only reciprocates linearly around the pull rod with the amplitude of the CD direction. The motion trajectory and the amplitude change process in the AB direction of the figure reflect to a certain extent the variation trend of the motion trajectory of the screen surface in the transition area of the new elliptical vibrating equal-thickness screen, indicating that the amplitude in this area is continuously decreasing along the length of the screen surface.

具体实施方式2新型椭圆振动等厚筛工艺参数的选择  Specific implementation mode 2 Selection of process parameters of new type elliptical vibrating equal-thickness sieve

新型椭圆振动等厚筛主要用于处理细粒物料筛分,且以提高筛分效率和处理能力为目的,现选择新型椭圆振动等厚筛的筛面倾角α=10°,振动方向角β1=45°,工作频率为n=900r/min,即ω=2πn/60≈94.2rad/s,入料段振幅为3mm,椭圆短轴为2mm。设计根据动力学和仿真分析知,入料段到排料段筛面的振幅递减,轨迹由椭圆运动轨迹向直线运动轨迹过渡,取中间过渡区双振幅为3~1.5mm,排料段振幅选取1mm。  The new-type elliptical vibrating equal-thickness sieve is mainly used for screening fine-grained materials, and for the purpose of improving screening efficiency and processing capacity, the screen surface inclination of the new-type elliptical vibrating equal-thickness sieve is now selected α = 10°, and the vibration direction angle β 1 =45°, the working frequency is n=900r/min, that is, ω=2πn/60≈94.2rad/s, the amplitude of the feeding section is 3mm, and the minor axis of the ellipse is 2mm. According to the dynamics and simulation analysis of the design, the amplitude of the screen surface from the feeding section to the discharging section decreases gradually, and the trajectory transitions from an elliptical trajectory to a linear trajectory. The double amplitude of the intermediate transition zone is taken as 3-1.5mm, and the amplitude of the discharging section is selected 1mm.

根据选取的相关参数计算可得入料段抛掷指数D为2.02,因为入料段的抛掷指数D>1,故名义抛始角

Figure BDA0000491378950000041
有解为29.7°,故物料能作抛掷运动,又1.75<D=2.02<3.3,故筛面入料段物料处于中速抛掷运动状态。由D=2.02或
Figure BDA0000491378950000042
根据利用Matlab软件作出的
Figure BDA0000491378950000043
与θd、D与iD的关系曲线,如附图7、8,可以查得:抛离角θd=255°,抛离系数iD=0.8,从而通过计算可得入料段筛面物料的理论平均速度为0.13m/s。  According to the calculation of the selected relevant parameters, the throwing index D in the feeding section can be calculated as 2.02, because the throwing index D in the feeding section > 1, so the nominal throwing start angle
Figure BDA0000491378950000041
The solution is 29.7°, so the material can be thrown, and 1.75< D = 2.02<3.3, so the material in the feeding section of the screen surface is in a medium-speed throwing state. From D into = 2.02 or
Figure BDA0000491378950000042
According to the use of Matlab software to make
Figure BDA0000491378950000043
The relationship curve with θ d , D and i D , as shown in Figures 7 and 8, can be checked: throwing off angle θ d = 255°, throwing off coefficient i D = 0.8, so that the screen surface of the feeding section can be obtained by calculation The theoretical average velocity of the material is 0.13m/s.

由于新型椭圆振动等厚筛排料端作近似直线运动,该段筛面上作滑行运动。而物料出现反向滑动,恰好能够减缓筛面对物料的输送效率,降低物料的运动速度。因此,为实现排料段物料输送速度减慢,使物料能够出现反向滑动状态。故选取反向滑行指数Dq0>1,取Dq0=2~3,取正向滑行指数Dk0≤1。由于筛板采用不锈钢材质,选取物料与筛面的静摩擦角为μ0=40°,从而通过计算得筛面排料段的振动方向角为β2=-31°。  Because the discharge end of the new type elliptical vibrating equal-thickness screen makes an approximate linear motion, the screen surface of this section makes a sliding motion. The reverse sliding of the material can just slow down the conveying efficiency of the material on the screen surface and reduce the movement speed of the material. Therefore, in order to slow down the material conveying speed in the discharge section, the material can appear in a reverse sliding state. Therefore, the reverse sliding index D q0 > 1 is selected, D q0 = 2 ~ 3, and the forward sliding index D k0 ≤ 1 is selected. Since the sieve plate is made of stainless steel, the static friction angle between the material and the sieve surface is selected as μ 0 =40°, so the vibration direction angle of the discharge section of the sieve surface is calculated as β 2 =-31°.

由于筛面排料段水平方向振幅很小,现选取双振幅2A=2mm,即A=1mm,计算可得,反向滑行指数Dq0为1.2,由于反向滑行指数Dq0>1,故反向滑始角φq0=239°,因此这时物 料在排料段筛面上会出现反向滑动,且可能出现反向滑动的区间为

Figure BDA0000491378950000051
即239°~301°,由于排料段抛掷指数D≈0.48<1,则
Figure BDA0000491378950000052
无解,故该段筛面上物料颗粒不能出现抛掷运动,仅能作滑行运动,且作反向滑行运动,设物料对筛面的动摩擦系数f=tanμ=0.7,则动摩擦角μ=35°,因而通过计算可得反向滑动角θq=111°,反向滑动系数为iq=0.3,物料在筛面排料段反向滑动的理论平均速度为0.01m/s。  Since the horizontal amplitude of the screen surface discharge section is very small, the double amplitude 2A=2mm is now selected, that is, A=1mm, and the calculation can be obtained. The reverse sliding index D q0 is 1.2. Since the reverse sliding index D q0 > 1, the reverse The starting angle of sliding to φ q0 = 239°, so at this time the material will slide in reverse on the screen surface of the discharge section, and the interval of possible reverse sliding is
Figure BDA0000491378950000051
That is, 239°~301°, because the throwing index D of the discharge section ≈0.48<1, then
Figure BDA0000491378950000052
There is no solution, so the material particles on the screen surface of this section cannot be thrown, but can only slide and reverse slide. If the dynamic friction coefficient f=tanμ=0.7 of the material on the screen surface, then the dynamic friction angle μ=35° , so by calculation, the reverse sliding angle θ q = 111°, the reverse sliding coefficient is i q = 0.3, and the theoretical average speed of the material reverse sliding in the discharge section of the screen surface is 0.01m/s.

在筛面中间过渡区间,垂直于筛面方向的振幅是从入料段向排料段递减,至y方向振幅等于x方向振幅,筛面近似于圆运动。因此,中间段筛面物料颗粒应将从入料段的抛射运动向滑行运动过渡。中间段过渡区域振幅A=1.5~0.75mm,计算可得当筛面垂直方向振幅递减至A=1.5mm时,抛掷指数D≈1.38>1,名义抛始角

Figure BDA0000491378950000053
有解,则物料能出现抛掷运动,又1<D≈1.38<1.75,故物料处于轻微抛掷运动状态。随着y方向振幅的进一步减小,至y方向振幅刚好等于x方向振幅即A=1mm时,D≈0.92<1名义抛始角
Figure BDA0000491378950000054
无解,则物料不能出现抛掷运动。  In the middle transition zone of the screen surface, the amplitude perpendicular to the screen surface direction decreases from the feeding section to the discharge section, and the amplitude in the y direction is equal to the amplitude in the x direction, and the screen surface approximates a circular motion. Therefore, the particles of the screen surface material in the middle section should transition from the projectile motion of the feeding section to the sliding motion. The amplitude A=1.5~0.75mm in the transition area of the middle section can be calculated. When the vertical amplitude of the screen surface decreases to A=1.5mm, the throwing index D is ≈1.38>1, and the nominal throwing start angle is
Figure BDA0000491378950000053
If there is a solution, the material can appear in throwing motion, and 1<D 1.38<1.75, so the material is in a state of slight throwing motion. With the further reduction of the amplitude in the y direction, until the amplitude in the y direction is just equal to the amplitude in the x direction, that is, when A=1mm, the nominal throwing start angle in D is ≈0.92<1
Figure BDA0000491378950000054
If there is no solution, the material cannot be thrown.

中间段垂直于筛面方向振幅A=1mm时,筛面物料已不能作抛掷运动,故选取中间段振幅A=1mm和0.75mm,并将所选参数ω=94.2rad/s,α=10°和静摩擦角μ0=40°,计算中间段正向滑行指数Dk0为分别为1.8和1.4。由A=1mm求出的正向滑行指数Dk0=1.8,可计算正向滑始角为33.8°,现以动摩擦角μ=35°,计算可得正向滑止角

Figure BDA0000491378950000056
,正向滑动角θk=186.2°,正向滑动系数为ik=0.52,过渡区域的理论平均速度0.04m/s。  When the amplitude A=1mm in the middle section perpendicular to the screen surface, the material on the screen surface can no longer be thrown, so the middle section amplitude A=1mm and 0.75mm are selected, and the selected parameters ω=94.2rad/s, α=10° and the static friction angle μ 0 =40°, the forward sliding index D k0 of the middle section is calculated to be 1.8 and 1.4 respectively. The positive sliding index D k0 =1.8 obtained from A=1mm can calculate the forward sliding start angle to be 33.8°, and now the dynamic friction angle μ=35° can be calculated to obtain the forward sliding stop angle
Figure BDA0000491378950000056
, the forward sliding angle θ k =186.2°, the forward sliding coefficient is i k =0.52, and the theoretical average velocity in the transition area is 0.04m/s.

具体实施方式3新型椭圆振动等厚筛样机研制及最佳工作参数的优化  Specific implementation mode 3 Development of a new type of elliptical vibrating equal-thickness sieve machine and optimization of the best working parameters

为了检验所研制新型椭圆等厚筛样机的工艺性能,确定筛机的最佳工作参数,为此,根据《GB/T15716—2005煤用筛分设备工艺性能评定方法》和筛分过程的技术经济指标,选择筛分效率作为考察指标,通过合理安排筛分试验来检验。试验因素水平表,如表1所示,其中试验中,已有σ2=21.0mm,试验指标为筛分效率η,该值越大越好。  In order to test the technological performance of the new elliptical equal-thickness sieve prototype developed by the company and determine the optimal working parameters of the sieve machine, for this reason, according to the "GB/T15716-2005 Coal Screening Equipment Process Performance Evaluation Method" and the technical economics of the sieving process Index, select the screening efficiency as the investigation index, and test it by reasonably arranging the screening test. The test factor level table is shown in Table 1, where in the test, σ 2 =21.0mm, and the test index is the screening efficiency η, the larger the value, the better.

其中

Figure BDA0000491378950000055
α—原给料中小于筛孔尺寸粒级的含量,%;β—原给料中小于筛孔尺寸粒级的含量,%;θ—筛上产品中小于筛孔尺寸粒级的含量,%。  in
Figure BDA0000491378950000055
α—the content of the particle size smaller than the sieve size in the raw material, %; β—the content of the particle size smaller than the sieve size in the raw material, %; θ—the content of the particle size smaller than the sieve size in the product on the sieve, % .

表1试验因数水平表  Table 1 Test factor level table

Figure BDA0000491378950000061
Figure BDA0000491378950000061

本试验的目的是为了找出因素激振频率、偏心块厚度、处理量对筛分效率影响的主次地位和因素水平的最佳搭配以及因素间是否存在交互作用,为此选用正交试验设计方法,采用Minitab软件进行试验设计,并进行数据处理分析和优方案的试验结果预测,检验因素与交互作用对试验指标影响的显著性,以较少的试验次数确定最优试验条件。  The purpose of this test is to find out the best collocation of factors such as excitation frequency, thickness of eccentric block, processing capacity on screening efficiency and factor level, and whether there is interaction between factors, so we choose orthogonal test design Methods Minitab software was used for experimental design, and data processing and analysis and test result prediction of optimal scheme were carried out to test the significance of the influence of factors and interaction on test indicators, and to determine the optimal test conditions with a small number of tests. the

试验选用-13mm粒级,灰分为43.25%,外在水分为2.10%的煤样,在新型椭圆振动等厚筛试验样机上,使用6mm冲孔筛板,进行干法筛分,以确定筛机的最优工作参数。  In the test, a coal sample with a particle size of -13mm, an ash content of 43.25%, and an external moisture content of 2.10% was selected. On a new type elliptical vibrating equal-thickness sieve test prototype, a 6mm perforated sieve plate was used for dry screening to determine the quality of the sieve machine. optimal working parameters. the

根据正交试验设计所选正交表和试验因素、水平,由Minitab进行正交表设计,从而得到表2的试验方案。  According to the orthogonal table and test factors and levels selected by the orthogonal test design, the orthogonal table design is carried out by Minitab, so as to obtain the test plan in Table 2. the

表2正交试验方案  Table 2 Orthogonal test scheme

Figure BDA0000491378950000062
Figure BDA0000491378950000062

根据Minitab软件设计的试验方案,按以下步骤在试验样机上进行筛分实验:  According to the test scheme designed by Minitab software, the sieving experiment was carried out on the test prototype according to the following steps:

(1)在实验室用振动筛对煤样进行预先筛分,获取-13mm粒级的煤样;  (1) Pre-screen the coal sample with a vibrating screen in the laboratory to obtain a coal sample with a particle size of -13mm;

(2)将获取的-13mm粒级的煤样用6mm孔径的标准筛(孔型与样机筛面相同)进行分级,获取-6mm粒级的细粒煤和6-13mm粒级的粗粒煤;  (2) Classify the obtained coal samples with a grain size of -13mm with a standard sieve with a pore size of 6mm (the hole type is the same as the screen surface of the prototype), and obtain fine coal with a grain size of -6mm and coarse coal with a grain size of 6-13mm ;

(3)根据试验方案入料量要求,按一定比例称取所需质量的粗、细粒煤样,并混合均匀,以备试验给料;  (3) According to the requirements of the input amount of the test plan, weigh the coarse and fine coal samples of the required quality according to a certain proportion, and mix them evenly to prepare for the test feeding;

(4)根据试验方案顺序,调整新型椭圆振动等厚筛样机参数的水平;  (4) According to the sequence of the test plan, adjust the level of the parameters of the new elliptical vibrating equal-thickness sieve prototype;

(5)开启试验样机,待筛机工作稳定后,用秒表计时并均匀给料;  (5) Turn on the test prototype, and after the sieve machine works stably, use a stopwatch to time and feed the material evenly;

(6)称量筛上物及筛下物各段质量,并用标准筛筛分,然后称取筛下物及筛上物中细粒(-6mm粒级)质量,记录数据;  (6) Weigh the quality of each section of the oversize and undersize, and sieve it with a standard sieve, then weigh the quality of the undersize and oversize fine particles (-6mm particle size), and record the data;

(7)清理筛面,根据试验方案顺序按照以上步骤进行下一步试验。  (7) Clean the sieve surface, and carry out the next test according to the above steps according to the sequence of the test plan. the

按以上试验步骤进行筛分试验并记录数据,得到试验结果,见表3  Carry out the screening test according to the above test steps and record the data to obtain the test results, see Table 3

表3试验结果  Table 3 test results

Figure BDA0000491378950000071
Figure BDA0000491378950000071

试验结果表明,新型椭圆振动等厚筛当在偏心块回转半径相等时,主动轴偏心块厚度 σ1=35.0mm(从动轴偏心块厚度σ2=21.0mm),,激振频率f=13Hz,处理能力Q=24.0kg/2min,即筛机椭圆运动轨迹的长、短轴之比为4:1,筛机振动次数为780r/min,处理量为5t/(h·m2)时,筛机的筛分效率最高,用于外在水分为2.10%的煤炭筛分时,效率可达96.8%  The test results show that the thickness of the eccentric block of the driving shaft σ 1 =35.0mm (thickness of the eccentric block of the driven shaft σ 2 =21.0mm) when the eccentric blocks have the same radius of rotation for the new type elliptical vibrating equal thickness screen, and the excitation frequency f=13Hz , the processing capacity Q=24.0kg/2min, that is, the ratio of the major axis to the minor axis of the elliptical motion track of the screen machine is 4:1, the vibration frequency of the screen machine is 780r/min, and the processing capacity is 5t/(h·m 2 ), The sieving machine has the highest screening efficiency, and when used to screen coal with an external moisture of 2.10%, the efficiency can reach 96.8%

采用Minitab软件对正交试验结果进行分析,即得因素水平的最佳搭配为A2B1C2,采用Minitab软件进行预测,最优试验水平组合A2B1C2所得筛分效率预测均值高达98.6%,表明最优水平组合A2B1C2的预测效果极为明显,所得筛分效率高。  Using Minitab software to analyze the results of the orthogonal test, the best combination of factor levels is A 2 B 1 C 2 , using Minitab software to predict, and the optimal test level combination A 2 B 1 C 2 to obtain the predicted mean value of screening efficiency It is as high as 98.6%, which shows that the prediction effect of the optimal level combination A 2 B 1 C 2 is extremely obvious, and the obtained screening efficiency is high.

具体实施方式4新型椭圆振动等厚筛等厚筛分验证试验  Specific implementation mode 4 Verification test of new type elliptical vibrating equal thickness sieve and equal thickness screening

在筛分试验中,通过测量入料段、中间段和排料段筛面筛下物料的含量来确定各段筛面物料层厚度是否基本保持不变,从而验证筛机的等厚筛分原理。  In the sieving test, by measuring the content of the material under the sieve surface in the feeding section, the middle section and the discharging section, it is determined whether the thickness of the material layer on the sieve surface of each section remains basically unchanged, thereby verifying the equal thickness screening principle of the sieve machine . the

沿筛面长度平均分为三段,即以在0-200mm筛面为Ⅰ段(入料段)、200-400mm筛面为Ⅱ段(中间段)和400-600mm筛面为Ⅲ段(排料段),在各段筛面下用薄铁皮各安装一个接料溜槽。  It is divided into three sections on average along the length of the screen surface, that is, the 0-200mm screen surface is the first section (feeding section), the 200-400mm screen surface is the second section (the middle section), and the 400-600mm screen surface is the III section (rowing section). material section), install a material receiving chute under each section of the screen surface with a thin iron sheet. the

根据确定的新型椭圆振动等厚筛样机最佳工作参数将样机参数调整好,开启样机,待工作稳定后按步骤对外在水分为2.10%煤样进行筛分试验,用接料槽分别接取各段筛下物料并称重记录,在相同条件下进行两次重复试验,将所得试验结果记录在表4中。  Adjust the parameters of the prototype according to the determined optimal working parameters of the new-type elliptical vibrating equal-thickness sieve prototype machine, turn on the prototype machine, and perform a screening test on the coal samples with an external moisture content of 2.10% according to the steps after the work is stable, and use the receiving trough to pick up each coal sample separately. The materials under the section sieve were weighed and recorded, and two repeated tests were carried out under the same conditions, and the obtained test results were recorded in Table 4. the

表4等厚筛分验证试验  Table 4 Equal thickness screening verification test

Figure BDA0000491378950000081
Figure BDA0000491378950000081

表4(续)  Table 4 (continued)

Figure BDA0000491378950000082
Figure BDA0000491378950000082

根据试验所得的入料段、中间段和排料段筛下物含量,即透筛量为纵坐标,并以样机入 料端到排料端筛面长度为横坐标,并用其平均值绘制散点图,可得到沿筛面长度方向透筛量的分布图,如附图9。  According to the content of undersieve in the feeding section, middle section and discharging section obtained from the test, that is, the amount of sieve through is the ordinate, and the length of the sieve surface from the feeding end to the discharging end of the prototype machine is the abscissa, and the average value is used to draw the scattered Point diagram, the distribution diagram of the amount of screen penetration along the length direction of the screen surface can be obtained, as shown in Figure 9. the

在新型椭圆等厚筛样机用外在水分为2.10%煤样进行筛分试验所得透筛量沿筛面长度的分布图,可以看出,新型椭圆等厚筛从入料段到中间段再到排料段的透筛量接近于等厚筛的透筛量,各段筛面物料层厚度基本趋于平衡。因此,新型椭圆振动等厚筛可实现等厚筛分。  In the new elliptical equal-thickness sieve prototype, the sieving test of the coal sample with an external moisture content of 2.10% is obtained from the distribution diagram of the sieve penetration along the length of the sieve surface. The amount of screen penetration in the discharge section is close to that of the equal thickness screen, and the thickness of the material layer on the screen surface of each section basically tends to be balanced. Therefore, the new elliptical vibrating equal thickness screen can realize equal thickness screening. the

Claims (8)

1.一种新型椭圆振动等厚筛,采用吊式安装,包括筛箱、双轴惯性激振器、弹性元件、传动机构、吊挂装置和支架,孔径为6mm冲孔筛板,所述筛箱入料端由两根弹簧吊挂在支撑装置上,排料端由两根刚性连杆衔接在支撑装置上,连杆的两端可活动,所述筛箱筛面倾角为10°,所述激振器采用同步齿轮传动双轴惯性激振器,安装在入料端筛箱附近,电动机通过皮带驱动激振器产生振动,由于齿轮联接的强迫振动机构,使得两个激振机构保持一个稳定的相位差角,从作同步反向转动。所述筛箱入料端上方安装给料溜槽,角度为35°~40°,采用薄铁皮作入料挡板,且竖直挡板侧靠近入料端,所述筛箱排料端尾部安装排料溜槽,并安装两根小刚度的水平弹簧,防止驱动装置在启动或停机时因共振而产生强烈的摇摆,保证了带传动的稳定性。1. A new type of elliptical vibrating equal-thickness screen, which is installed by hanging, includes a screen box, a dual-axis inertial vibrator, elastic elements, a transmission mechanism, a hanging device and a bracket, and the aperture is a 6mm punched screen plate. The feeding end of the box is hung on the supporting device by two springs, and the discharging end is connected to the supporting device by two rigid connecting rods. The two ends of the connecting rod are movable. The above vibration exciter adopts a synchronous gear transmission dual-axis inertial vibration exciter, which is installed near the screen box at the feeding end. The motor drives the vibration exciter through a belt to generate vibration. Due to the forced vibration mechanism connected by gears, the two excitation mechanisms maintain one Stable phase difference angle, from synchronous reverse rotation. A feeding chute is installed above the feeding end of the screen box with an angle of 35°-40°. A thin iron sheet is used as the feeding baffle, and the side of the vertical baffle is close to the feeding end. The tail of the screen box discharging end is installed The discharge chute is equipped with two horizontal springs with small rigidity to prevent the driving device from swaying strongly due to resonance when starting or stopping, ensuring the stability of the belt drive. 2.根据权利要求1所述的一种新型椭圆振动等厚筛,其特征在于该振动筛沿筛面长度的椭圆振动轨迹从给料端到排料端是逐渐变化的,利用沿筛面长度不同椭圆振动轨迹具有的不同抛射强度来实现等厚筛分。2. A novel elliptical vibrating equal thickness screen according to claim 1, characterized in that the elliptical vibration trajectory of the vibrating screen along the length of the screen surface changes gradually from the feed end to the discharge end, utilizing Different elliptical vibration trajectories have different projectile intensities to achieve equal-thickness screening. 3.根据权利要求2所述的一种新型椭圆振动等厚筛,其特征在于新型椭圆振动等厚筛筛机入料段附近筛面作椭圆运动,椭圆轨迹的长、短轴之比决定了椭圆运动轨迹的形状,中间过渡区域筛面运动轨迹由椭圆运动逐渐向圆运动过渡,排料端附近筛面垂直方向振幅趋于零,筛机筛面以较小振幅作近似直线运动,且入料段垂直方向上的振幅大于排料段垂直方向上的振幅。3. A novel elliptical vibrating equal thickness screen according to claim 2, characterized in that the sieve surface near the feeding section of the novel elliptical vibrating equal thickness sieve machine performs an elliptical motion, and the ratio of the major axis and the minor axis of the elliptical track determines the The shape of the elliptical motion trajectory, the motion trajectory of the screen surface in the middle transition area gradually transitions from elliptical motion to circular motion, the vertical amplitude of the screen surface near the discharge end tends to zero, and the screen surface of the screen machine moves approximately linearly with a small amplitude, and enters The vibration amplitude in the vertical direction of the material section is greater than that in the vertical direction of the discharge section. 4.根据权利要求2所述的一种新型椭圆振动等厚筛,其特征在于新型椭圆振动等厚筛各段筛面物料的运动状态不同。入料段筛面上的物料颗粒在筛面作中速抛掷运动;中间段过渡区域筛面物料颗粒在筛面作轻微抛掷运动,并随着抛掷指数的减小,逐渐变为正向滑行运动;由于新型椭圆振动等厚筛动摩擦角大于筛面倾角,经过一段时间达排料段正向滑动角会等于正向滑止角,正向滑动终止,排料段垂直于筛面方向的振幅极小,此时筛面作反向滑行运动。4. A new type of elliptical vibrating equal thickness screen according to claim 2, characterized in that the movement states of the screen surface materials in each section of the new type elliptical vibrating equal thickness screen are different. The material particles on the screen surface in the feeding section are thrown at a medium speed on the screen surface; the material particles on the screen surface in the transition area of the intermediate section are slightly thrown on the screen surface, and gradually become a positive sliding motion as the throwing index decreases. ;Because the dynamic friction angle of the new elliptical vibrating equal-thickness screen is greater than the inclination angle of the screen surface, after a period of time, the positive sliding angle of the discharge section will be equal to the positive sliding stop angle, and the positive sliding will stop, and the amplitude of the discharge section perpendicular to the screen surface will be extremely high. Small, at this time the screen surface slides in reverse. 5.根据权利要求2所述的一种新型椭圆振动等厚筛,其特征在于筛面倾角α=10°,偏心块m1的初相位角为90°,偏心块m2与m1的初相位差角60°,工作频率为n=900r/min,即ω=2πn/60≈94.2rad/s,入料端入料段振幅为3mm,振动方向角β1=45°,入料段抛掷指数D为2.02,抛始角
Figure FDA0000491378940000011
为29.7°,抛离角θd=255°,抛离系数id=0.8,入料段筛面物料的平均速度为0.13m/s。
5. A new type of elliptical vibrating equal thickness screen according to claim 2, characterized in that the inclination angle of the screen surface is α=10°, the initial phase angle of the eccentric block m 1 is 90°, and the initial phase angle between the eccentric block m 2 and m 1 The phase difference angle is 60°, the working frequency is n=900r/min, that is, ω=2πn/60≈94.2rad/s, the amplitude of the feeding section at the feeding end is 3mm, the vibration direction angle β 1 =45°, and the feeding section is thrown The index D is 2.02, and the starting angle of throwing
Figure FDA0000491378940000011
is 29.7°, throw-off angle θ d =255°, throw-off coefficient id =0.8, and the average velocity of the material on the screen surface in the feeding section is 0.13m/s.
6.根据权利要求2所述的一种新型椭圆振动等厚筛,其特征在于排料段振幅为1mm,排料端振动方向角β2=-31°,反向滑动指数Dq0为1.2,反向滑始角
Figure FDA0000491378940000023
,反向滑止角
Figure FDA0000491378940000021
反向滑动角θq=111°,反向滑动系数为iq=0.3,物料在筛面排料段反向滑动的平均速度为0.01m/s。
6. A novel elliptical vibrating equal thickness screen according to claim 2, characterized in that the discharge section amplitude is 1 mm, the discharge end vibration direction angle β 2 =-31 °, the reverse sliding index D q0 is 1.2, reverse slip angle
Figure FDA0000491378940000023
, reverse slip angle
Figure FDA0000491378940000021
The reverse sliding angle θ q =111°, the reverse sliding coefficient is i q =0.3, and the average speed of the reverse sliding of the material in the discharge section of the screen surface is 0.01m/s.
7.根据权利要求2所述的一种新型椭圆振动等厚筛,其特征在于筛面过渡区域振幅A=1.5~0.75mm,当筛面垂直方向振幅递减至A=1.5mm时,抛掷指数D=1.38>1,名义抛始角
Figure FDA0000491378940000022
有解,则物料能出现抛掷运动,又1<D=1.38<1.75,故处于轻微抛掷运动状态,振幅A=1mm时,正向滑行指数Dko=1.8,正向滑始角
Figure FDA0000491378940000024
,正向滑止角
Figure FDA0000491378940000025
,正向滑动角θk=186.2°,正向滑动系数为ik=0.52,过渡区域的平均速度0.04m/s。
7. A new type of elliptical vibrating equal-thickness screen according to claim 2, characterized in that the amplitude of the transition area of the screen surface is A=1.5-0.75mm, when the amplitude in the vertical direction of the screen surface decreases to A=1.5mm, the throwing index D Middle = 1.38 > 1, nominal throwing start angle
Figure FDA0000491378940000022
If there is a solution, the material can appear throwing motion, and 1<D=1.38<1.75, so it is in a state of slight throwing motion. When the amplitude A=1mm, the forward sliding index D ko =1.8, and the forward sliding start angle
Figure FDA0000491378940000024
, positive slip angle
Figure FDA0000491378940000025
, the forward sliding angle θ k =186.2°, the forward sliding coefficient is i k =0.52, and the average velocity in the transition area is 0.04m/s.
8.根据权利要求5-7所述的一种新型椭圆振动等厚筛,其特征在于偏心块回转半径相等时,主动轴偏心块厚度σ1=35.0mm,(从动轴偏心块厚度σ2=21.0mm,)激振频率f=13Hz,处理能力Q=24.0kg/2min,即筛机椭圆运动轨迹的长、短轴之比为4:1,筛机振动次数为780r/min,处理量为5t/(h·m2)时,筛机的筛分效率最高,用于外在水分为2.10%的煤炭筛分时,效率可达96.8%。8. A new type of elliptical vibrating equal thickness screen according to claim 5-7, characterized in that when the eccentric blocks have the same radius of rotation, the thickness of the eccentric block of the driving shaft σ 1 =35.0mm, (thickness of the eccentric block of the driven shaft σ 2 =21.0mm,) excitation frequency f=13Hz, processing capacity Q=24.0kg/2min, that is, the ratio of the long axis to the short axis of the elliptical motion track of the screen machine is 4:1, the vibration frequency of the screen machine is 780r/min, and the processing capacity When it is 5t/(h·m 2 ), the screening efficiency of the sieve machine is the highest, and when it is used to screen coal with an external moisture content of 2.10%, the efficiency can reach 96.8%.
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CN110883056A (en) * 2019-11-28 2020-03-17 福建南方路面机械有限公司 Screening system and method for recycled aggregate recovery
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CN111842126A (en) * 2020-08-08 2020-10-30 鞍山重型矿山机器股份有限公司 Spiral-conical orbital screening machine and screening method
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CN114485179B (en) * 2022-02-18 2024-02-06 广东韶钢松山股份有限公司 Layering distributing device and sintering machine
CN114833070A (en) * 2022-04-01 2022-08-02 中国矿业大学(北京) Tower-shaped staggered laminated sieve
CN114833070B (en) * 2022-04-01 2023-05-05 中国矿业大学(北京) Tower-shaped staggered laminated screen
CN117427884A (en) * 2023-12-20 2024-01-23 天津美腾科技股份有限公司 Sorting method and ladder flow sorting machine
CN117427884B (en) * 2023-12-20 2024-04-09 天津美腾科技股份有限公司 Sorting method and ladder flow sorting machine

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