CN103878110A - All-in-one fiber separation machine - Google Patents
All-in-one fiber separation machine Download PDFInfo
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- CN103878110A CN103878110A CN201410094469.6A CN201410094469A CN103878110A CN 103878110 A CN103878110 A CN 103878110A CN 201410094469 A CN201410094469 A CN 201410094469A CN 103878110 A CN103878110 A CN 103878110A
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Abstract
The invention provides an all-in-one fiber separation machine. The all-in-one fiber separation machine comprises a machine body support (1), supporting wallboards (2) and a speed reducer (20). The all-in-one fiber separation machine is characterized in that driving shafts (21) are movably installed at the left ends of the supporting wallboards (2) installed on the machine body support (1), the two ends of each driving shaft (21) stretch out of the supporting wallboards (2) on the two sides, the driving shafts (21) are movably installed in bearings (26), a spiral material pushing shaft (32) provided with spiral blades is installed at the center of a crude fiber discharging box (6), the two ends of the spiral material pushing shaft (32) are installed into bearings (26) in a spiral material pushing end bearing chamber (34), and an upper screen (9) is installed on an upper screen supporting plate (8); a lower screen (16) is installed on a lower supporting plate (15); a plurality of screen washing devices (37) are installed between the upper screen (9) and the lower screen (16). The all-in-one fiber separation machine is low in energy consumption, directly enables materials to be separated into crude fiber, fine fiber and filtered fluid, lowers energy consumption, is convenient to repair, and greatly lowers the production cost.
Description
Technical field
The invention belongs to defibrator, the fiber separation all-in-one that particularly a kind of various different volumes feed separation thicknesses in chemical industry, food, chemical fertilizer, pharmacy, papermaking are used.
Background technology
At present, the each starch equipment manufacturer in the world, the fibre separation equipment that the overwhelming majority provides is pressure curved sieve or fountain taper screen centrifuge, its structure of pressure curved sieve: formed its structure of fountain taper screen centrifuge by housing, dispenser, screen cloth, starch milk receiver, fiber sheath slag reception funnel, Qianmen, back door: by rotor, injector, steel drum turn sieve, shell, water jet axle, rotary drum sieve axle, water jet axle water supply inner chamber, support, V belt, motor, nozzle, feeding pipe forms.During with pressure curved sieve or fountain taper screen centrifuge separating medium, depend primarily on the reliability of equipment, the convenience of operation, the security of maintenance, the economy of production.The shortcoming of these two kinds of equipment is, on every equipment, can only there is a kind of screen cloth that sieves seam width, need multiple devices so carry out the separation of thickness fiber, and these two kinds of equipment all need to improve material by pump and are injected in and shine online pressure thereby to reach the separating energy consumption of material very high, so the economy of these two kinds of device fabrications is had a greatly reduced quality, and these two kinds of equipment are in production engineering, thin slag can be easy to stop up screen cloth, effective work area of sieve is reduced, can reduce like this output of equipment, therefore need often screen cloth to be rinsed, use very inconvenient, and the wearing and tearing and the noise that turn when rotation sieve of fountain taper screen centrifuge are all very large, so its design of pressure curved sieve and fountain taper screen centrifuge is not very reasonable.
Summary of the invention
The object of the invention is to overcome above-mentioned technical deficiency, a kind of integrated structure of taking Double-layer screen and scraper plate is provided, screen cloth and scraper plate, by synchronous drive mechanism, reduce energy consumption, reduce equipment attrition, the fiber separation all-in-one of convenient for maintaining.
The technical scheme that technical solution problem of the present invention adopts is: a kind of fiber separation all-in-one, comprise body rack, support wallboard and reductor, the left end that it is characterized in that the support wallboard filling on body rack is equipped with driving shaft actively, the support wallboard outside of the Shen both sides, two ends of driving shaft, and be contained in actively in bearing, bearing is contained in drive end bearing chamber, outside framework oil seal and drive end axle pressure cap are housed on drive end bearing chamber, drive sprocket is equipped with at the two ends of driving shaft, on the drive sprocket of right-hand member, use the sprocket wheel connection for transmission on spiral pusher driving-chain and spiral pusher axle, the sprocket wheel connection for transmission filling on driving-chain and reductor for the drive sprocket of left end, be contained in the center of crude fibre discharging casing with the spiral pusher axle of helical blade, two ends are contained in the bearing in spiral pusher end bearing chamber, and spiral pusher end bearing gland is housed on spiral pusher end bearing chamber, at the right-hand member that supports wallboard, driven shaft is housed actively, the two ends of driven shaft are contained in the bearing in driven bearing chamber actively, and driven end bearing gland is housed on driven bearing chamber, at driving shaft two ends, drive sprocket is equipped with in the inner side of supporting wallboard, drive sprocket pins with sprocket wheel locking nut, the same two ends at driven shaft, support wallboard inner side driven sprocket is housed, between drive sprocket and driven sprocket, use scraper chain connection for transmission, between two scraper chains, multiple scraper plates are housed equably, upper screen cloth gripper shoe is housed below the scraper chain of top, on upper screen cloth gripper shoe, upper screen cloth is housed, below the scraper chain of bottom, lower supporting plate is housed, lower screen cloth is housed on lower supporting plate, multiple screen cloth cleaning devices are housed between upper screen cloth and lower screen cloth, below the right-hand member of upper screen cloth gripper shoe, striker plate is housed, cover on above striker plate feed hopper is housed, fine fibre discharge bucket is housed below the lower supporting plate below striker plate, filtered fluid discharge bucket is housed below lower supporting plate, crude fibre discharge bucket is housed below the left end of lower supporting plate, crude fibre receiving hopper is housed above crude fibre discharge bucket.
The invention has the beneficial effects as follows: this invention energy consumption is low, that equipment directly becomes feed separation is thick, fine fibre and filtered fluid, reduces energy consumption, easy to maintenance, greatly reduces production cost.
Accompanying drawing explanation
Below in conjunction with accompanying drawing, illustrate with embodiment.
Fig. 1 is the front view of fiber separation all-in-one;
Fig. 2 is the top view of Fig. 1.
In figure: 1-body rack; 2-supports wallboard; 3-upper cover; 4-drive sprocket; 5-scraper chain; 6-crude fibre discharging casing; 7-crude fibre receiving hopper; 8-upper screen cloth gripper shoe; 9-upper screen cloth; 10-striker plate; 11-feed hopper; 12-driven sprocket; 13-fine fibre discharge bucket; 14-filtered fluid discharge bucket; 15-lower supporting plate; 16-lower screen cloth; 17-crude fibre discharge bucket; 18-reductor support; 19-reductor plate; 20-reductor; 21-driving shaft; 22-scraper plate; 23-sprocket wheel locking nut; 24-drive end bearing chamber; 25-outside framework oil seal; 26-bearing; 27-drive end axle pressure cap; 28-spiral pusher driving-chain; 29-driven shaft; 30-driven end bearing gland; The driven bearing chamber of 31-; 32-spiral pusher axle; 33-spiral pusher end bearing gland; 34-spiral pusher end bearing chamber; 35-drive sprocket; 36-driving-chain; 37-screen cloth cleaning device.
The specific embodiment
Embodiment, with reference to accompanying drawing, a kind of fiber separation all-in-one, comprise body rack 1, support wallboard 2 and reductor 20, the left end that it is characterized in that the support wallboard 2 filling on body rack 1 is equipped with driving shaft 21 actively, support wallboard 2 outsides of the Shen both sides, two ends of driving shaft 21, and be contained in actively in bearing 26, bearing 26 is contained in drive end bearing chamber 24, outside framework oil seal 25 and drive end axle pressure cap 27 are housed on drive end bearing chamber 24, drive sprocket 35 is equipped with at the two ends of driving shaft 21, on the drive sprocket 35 of right-hand member, use the sprocket wheel connection for transmission on spiral pusher driving-chain 28 and spiral pusher axle 32, the sprocket wheel connection for transmission of dress on the drive sprocket 35 use driving-chains 36 of left end and reductor 20, be contained in the center of crude fibre discharging casing 6 with the spiral pusher axle 32 of helical blade, two ends are contained in the bearing 26 in spiral pusher end bearing chamber 34, and spiral pusher end bearing gland 33 is housed on spiral pusher end bearing chamber 34, at the right-hand member that supports wallboard 2, driven shaft 29 is housed actively, the two ends of driven shaft 29 are contained in the bearing 26 in driven bearing chamber 31 actively, on driven bearing chamber 31, driven end bearing gland 30 are housed, at driving shaft 21 two ends, drive sprocket 4 is equipped with in the inner side of supporting wallboard 2, drive sprocket 4 use sprocket wheel locking nuts 23 pin, the same two ends at driven shaft 29, support wallboard 2 inner sides driven sprocket 12 is housed, between drive sprocket 4 and driven sprocket 12, with scraper chain 5 connection for transmissions, multiple scraper plates 22 are housed between two scraper chains 5 equably, upper screen cloth gripper shoe 8 is housed below top scraper chain 5, upper screen cloth 9 is housed on upper screen cloth gripper shoe 8, lower supporting plate 15 is housed below bottom scraper chain 5, lower screen cloth 16 is housed on lower supporting plate 15, 12 screen cloth cleaning devices 37 are housed between upper screen cloth 9 and lower screen cloth 16, below the right-hand member of upper screen cloth support 8, striker plate 10 is housed, on the upper cover 3 above striker plate 10, feed hopper 11 is housed, below lower supporting plate 15 below striker plate 10, fine fibre discharge bucket 13 is housed, filtered fluid discharge bucket 14 is housed below lower supporting plate 15, crude fibre discharge bucket 17 is housed below the left end of lower supporting plate 15, crude fibre receiving hopper 7 is housed above crude fibre discharge bucket 17.Reductor 20 is contained on reductor plate 19, and reductor plate 19 is contained on reductor support 18.Reductor 20 is by driven by motor.
The course of work: actuating motor, drive driving shaft 21 to rotate by reductor 20 and driving-chain 36, the drive sprocket of driving shaft 21 non-motor side drives spiral pusher axle 32 to rotate by spiral pusher driving-chain 28; Drive sprocket 4 on driving shaft 21 drives driven shaft 29 rotations to form whole transmission mechanism by scraper chain 5.On lower supporting plate 15, fill four and support 2, two 50 μ m lower screen cloths 16 of wallboard, fine fibre discharge bucket 13, filtered fluid discharge bucket 14.On support wallboard 2, upper cover 3 is housed, feed hopper 11, upper screen cloth gripper shoe 8 is installed two 200 μ m upper screen cloths 9, crude fibre receiving hopper 7, striker plate 10 in upper screen cloth gripper shoe 8.Material enters on the upper screen cloth 9 in body by feed hopper 11, drive material to promote forward by scraper plate 22, materials more than 200 μ m is stayed on upper screen cloth 9, continue to push away forward falling into crude fibre receiving hopper 17 by scraper plate 23, then promote finally to get rid of outside body by crude fibre discharge bucket 17 by the spiral plate on spiral pusher axle 32.And the following material of 200 μ m and filtered fluid are fallen on striker plate 10 and lower screen cloth 16 through upper screen cloth 9, the material dropping on 50 μ m lower screen cloths 16 promotes to filter on screen cloth by scraper plate 22, filtered fluid and the material below 50 μ m enter in filtered fluid discharge bucket 14 by lower screen cloth 16, for the material that prevents from filtering without lower screen cloth 16 directly enters in fine fibre discharge bucket 13 at upper screen cloth gripper shoe 8 downside mounting block flitch 10, thereby material is fallen lower screen cloth 16 by the gradient of striker plate 10 and is reached after filtration filter effect again like this.The technical measures of taking in sum, realize object of the present invention.
Claims (1)
1. a fiber separation all-in-one, comprise body rack (1), support wallboard (2) and reductor (20), the left end that it is characterized in that the support wallboard (2) filling on body rack (1) is equipped with driving shaft (21) actively, support wallboard (2) outside of the Shen both sides, two ends of driving shaft (21), and be contained in actively in bearing (26), bearing (26) is contained in drive end bearing chamber (24), outside framework oil seal (25) and drive end axle pressure cap (27) are housed on drive end bearing chamber (24), drive sprocket (35) is equipped with at the two ends of driving shaft (21), the drive sprocket (35) that drives of right-hand member is above used the sprocket wheel connection for transmission on spiral pusher driving-chain (28) and spiral pusher axle (32), the drive sprocket (35) of left end is the sprocket wheel connection for transmission with the upper dress of reductor (20) with driving-chain (36), be contained in the center of crude fibre discharging casing (6) with the spiral pusher axle (32) of helical blade, two ends are contained in the bearing (26) in spiral pusher end bearing chamber (34), and spiral pusher end bearing gland (33) is housed on spiral pusher end bearing chamber (34), at the right-hand member that supports wallboard (2), driven shaft (29) is housed actively, the two ends of driven shaft (29) are contained in the bearing (26) in driven bearing chamber (31) actively, and driven end bearing gland (30) is housed on driven bearing chamber (31), at driving shaft (21) two ends, drive sprocket (4) is equipped with in the inner side of supporting wallboard (2), drive sprocket (4) pins with sprocket wheel locking nut (23), equally at the two ends of driven shaft (29), support wallboard (2) inner side driven sprocket (12) is housed, between drive sprocket (4) and driven sprocket (12), with scraper chain (5) connection for transmission, multiple scraper plates (22) are housed between two scraper chains (5) equably, upper screen cloth gripper shoe (8) is housed below top scraper chain (5), upper screen cloth (9) is housed on upper screen cloth gripper shoe (8), lower supporting plate (15) is housed below bottom scraper chain (5), lower screen cloth (16) is housed on lower supporting plate (15), between upper screen cloth (9) and lower screen cloth (16), multiple screen cloth cleaning devices (37) are housed, striker plate (10) is equipped with in right-hand member below in upper screen cloth gripper shoe (8), on the upper cover (3) of striker plate (10) top, feed hopper (11) is housed, below lower supporting plate (15) below striker plate (10), fine fibre discharge bucket (13) is housed, filtered fluid discharge bucket (14) is housed below lower supporting plate (15), crude fibre discharge bucket (17) is housed below the left end of lower supporting plate (15), in the top of crude fibre discharge bucket (17), crude fibre receiving hopper (7) is housed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410094469.6A CN103878110A (en) | 2014-03-14 | 2014-03-14 | All-in-one fiber separation machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410094469.6A CN103878110A (en) | 2014-03-14 | 2014-03-14 | All-in-one fiber separation machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN103878110A true CN103878110A (en) | 2014-06-25 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410094469.6A Pending CN103878110A (en) | 2014-03-14 | 2014-03-14 | All-in-one fiber separation machine |
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| CN (1) | CN103878110A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105107728A (en) * | 2015-09-22 | 2015-12-02 | 李亚敏 | Novel material circulating mesh belt multi-layer vibrating grading screen |
| CN110525995A (en) * | 2019-07-30 | 2019-12-03 | 江苏丰尚油脂工程技术有限公司 | A kind of scraper-type cooler |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2053038A (en) * | 1933-07-31 | 1936-09-01 | Abilene Cotton Oil Company | Apparatus for separating and cleaning material |
| US4177900A (en) * | 1978-07-31 | 1979-12-11 | Kluthe Eldon R | Grain scalping and cleaning apparatus and method |
| CN2405908Y (en) * | 1999-11-22 | 2000-11-15 | 王炳合 | Scraper type coreying-clearing machine |
| CN203470308U (en) * | 2013-09-16 | 2014-03-12 | 宁安市中凌机械有限公司 | Scraper blade type sundry removal system |
| CN203803767U (en) * | 2014-03-14 | 2014-09-03 | 大连盛瑞德流体设备厂 | Fiber separation integrated machine |
-
2014
- 2014-03-14 CN CN201410094469.6A patent/CN103878110A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2053038A (en) * | 1933-07-31 | 1936-09-01 | Abilene Cotton Oil Company | Apparatus for separating and cleaning material |
| US4177900A (en) * | 1978-07-31 | 1979-12-11 | Kluthe Eldon R | Grain scalping and cleaning apparatus and method |
| CN2405908Y (en) * | 1999-11-22 | 2000-11-15 | 王炳合 | Scraper type coreying-clearing machine |
| CN203470308U (en) * | 2013-09-16 | 2014-03-12 | 宁安市中凌机械有限公司 | Scraper blade type sundry removal system |
| CN203803767U (en) * | 2014-03-14 | 2014-09-03 | 大连盛瑞德流体设备厂 | Fiber separation integrated machine |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105107728A (en) * | 2015-09-22 | 2015-12-02 | 李亚敏 | Novel material circulating mesh belt multi-layer vibrating grading screen |
| CN105107728B (en) * | 2015-09-22 | 2017-05-31 | 青岛野长海参科技股份有限公司 | A kind of Matter Transfer guipure multi-layer classification vibratory sieve |
| CN110525995A (en) * | 2019-07-30 | 2019-12-03 | 江苏丰尚油脂工程技术有限公司 | A kind of scraper-type cooler |
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Application publication date: 20140625 |