CN103876519B - Viscoelastic body cushion and manufacture method thereof - Google Patents
Viscoelastic body cushion and manufacture method thereof Download PDFInfo
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- CN103876519B CN103876519B CN201210562215.3A CN201210562215A CN103876519B CN 103876519 B CN103876519 B CN 103876519B CN 201210562215 A CN201210562215 A CN 201210562215A CN 103876519 B CN103876519 B CN 103876519B
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- viscoelastic body
- dictyosome
- cushion
- cotton layer
- foamed cotton
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Abstract
A kind of viscoelastic body cushion and manufacture method thereof, the tensile strength of viscoelastic body cushion can be increased, and can being spliced into large area or longer viscoelastic body cushion, a kind of embodiment structure therein includes: a foamed cotton layer, a dictyosome, this dictyosome attaches to the surface of foamed cotton layer；And a viscoelastic body, this viscoelastic body is consolidated into one with dictyosome or foamed cotton layer, forms a cushion unit bodies；Construct in another embodiment, including several cushion unit bodies being stitched together mutually, the viscoelastic body of any of which cushion unit bodies covers the subregion of dictyosome or foamed cotton layer, and at least one side at viscoelastic body remains with a belt-like zone, aforesaid dictyosome and foamed cotton layer expose at belt-like zone, make the belt-like zone of any one cushion unit bodies and the mutual storehouse of belt-like zone of another cushion unit bodies and be bonded together, and then being spliced into large area or longer viscoelastic body cushion.
Description
Technical field
The present invention is that relevant a kind of cushion constructs and manufacture method, particularly one can increase tensile strength, and can be spliced into large area or longer viscoelastic body cushion and manufacture method thereof.
Background technology
Due to the transformation of society's kenel, modern is general lack of motion, and maintains same posture in a rapid lapse of time of being everlasting, and gets off to be susceptible to the defect of sore waist and aching in the waist and the back for a long time.Except the movable extremity of timing unfold muscles and bones, keep correct posture and make health obtain suitable support, being all the method that the problems referred to above can be prevented to produce.Based on health care and comfortable purpose, everywhere it can be seen that multiple for supporting cushion or the pad that human body uses in daily life, for instance: mattress, medicated cushion, back cushion and bolster.The due function of cushion, except providing the comfort of softness, more should possess disperse weight and fully support effect of human body weight.
Known cushion realizes supporting, dissipating effect of pressure and softness by different materials and structural design, generally common material includes: foam, memory sponge (polyurethane material), natural cotton, latex, with viscoelastic body (viscouselastomer), characteristic that these known materials are had nothing in common with each other and applicable elements.
Viscoelastic body (viscouselastomer) is macromolecular compound or the high-molecular copolymer of a kind of pressure conduction with excellence and impulsive force absorbability excellence, it can be thermoplasticity, such as SEBS (hydrogenated styrene butadiene copolymer) or thermoplastic polyurethane (ThermoplasticPolyurethane, it is called for short TPU) it is the flexible viscoelasticity colloid of tool formed, additionally its hardness height can optionally adjust, possesses low backwash elastic, so being particularly well-suited to make the pad of high flexibility, therefore existing more and more many cushions use gel rubber material.But the ductility of viscoelastic body is not good, larger area or longer viscoelastic body material are easy to fracture, and because of thick and heavy, it is not easy to carrying, therefore, directly makes large area or longer viscoelastic body cushion with viscoelastic body material, there is suitable difficulty on the implementation, it is necessary to overcome further.
Summary of the invention
The present invention proposes a kind of viscoelastic body cushion and manufacture method thereof, it is possible to increase the tensile strength of viscoelastic body cushion.
The one viscoelastic body cushion manufacture method of the present invention, including: preparing a foamed cotton layer, at side surface adhesion one dictyosome of this foamed cotton layer, this dictyosome has many mesh structures by elastic fiber braiding, makes dictyosome have stretch characteristics；And at this dictyosome surface configuration one viscoelastic body, make this viscoelastic body directly and this dictyosome and foamed cotton layer condense into integrally.
Preferably, in a preferred embodiment, this viscoelastic body covers the subregion of this dictyosome and foamed cotton layer, and remains with a belt-like zone at least one side of this viscoelastic body, make this dictyosome and foamed cotton layer at this belt-like zone expose, and then make a kind of cushion unit bodies.
Preferably, in a preferred embodiment, also including: prepare this cushion unit bodies several, this foamed cotton layer this belt-like zone of any one this cushion unit bodies is direct and another this cushion unit bodies is stacking mutually and is bonded together.
Preferably, in a preferred embodiment, also include: prepare this cushion unit bodies several, by stacking mutually for this belt-like zone of this belt-like zone of any one this cushion unit bodies He another this cushion unit bodies and be bonded together.
Preferably, in a preferred embodiment, wherein this belt-like zone is positioned at two symmetrical lateral location of this viscoelastic body.
Preferably, in a preferred embodiment, wherein this belt-like zone is centered around around this viscoelastic body.
One viscoelastic body cushion of the present invention, including: a foamed cotton layer, as primer；One dictyosome, attaches to the surface of this foamed cotton layer, and this dictyosome is the mesh structure with the braiding of many elastic fibers, makes dictyosome have stretch characteristics；And a viscoelastic body, this viscoelastic body is arranged on this dictyosome and foamed cotton layer, and condenses into one with dictyosome and foamed cotton layer.
One viscoelastic body cushion of the present invention, at least has a cushion unit bodies, and this cushion unit bodies includes: a foamed cotton layer, as primer；One dictyosome, attaches to the surface of this foamed cotton layer, and this dictyosome is the mesh structure with the braiding of many elastic fibers, makes dictyosome have stretch characteristics；And a viscoelastic body, this viscoelastic body is arranged on this dictyosome and foamed cotton layer, viscoelastic body, dictyosome, foamed cotton layer is made to condense into one, this viscoelastic body covers the subregion of this dictyosome and foamed cotton layer and remains with a belt-like zone at least one side of this viscoelastic body, makes this dictyosome and foamed cotton layer at this belt-like zone expose.
Preferably, in a preferred embodiment, wherein comprising this cushion unit bodies several, this belt-like zone of any one this cushion unit bodies this foamed cotton layer direct and another this cushion unit bodies is stacking mutually and is bonded together.
Preferably, in a preferred embodiment, wherein this belt-like zone is centered around around this viscoelastic body.
One viscoelastic body cushion of the present invention, including: a foamed cotton layer, as base material；One dictyosome, attaches to the surface of this foamed cotton layer, and this dictyosome is the mesh structure with the braiding of many elastic fibers, makes dictyosome have stretch characteristics；And a viscoelastic body, this viscoelastic body is arranged at this foamed cotton layer and is not associated with on another surface of dictyosome, and condenses into one with foamed cotton layer.
The detailed content of other effect for the present invention and embodiment, will coordinate accompanying drawing to illustrate as follows.
Accompanying drawing explanation
Fig. 1 is the flow chart of steps of a kind of embodiment of the inventive method.
Fig. 2 is a kind of embodiment structure profile diagram of the viscoelastic body cushion of the present invention.
Fig. 3 is the planar configuration figure of dictyosome.
Fig. 4 is the flow chart of steps of the another kind of embodiment of the inventive method.
Fig. 5 is the structure profile diagram of the cushion unit bodies made according to the steps flow chart of Fig. 4 method.
Fig. 6 is the another kind of embodiment flow chart of steps of Fig. 4 method.
Fig. 7-1 is the another kind of embodiment structure profile diagram of the viscoelastic body cushion of the present invention, shows the embodiment structure being spliced into longer viscoelastic body cushion with several cushion unit bodies.
Fig. 7-2 is the another kind of embodiment structure profile diagram of the viscoelastic body cushion of the present invention, shows the embodiment structure being spliced into longer viscoelastic body cushion with several cushion unit bodies.
Fig. 8 is the another kind of embodiment structure profile diagram of the viscoelastic body cushion of the present invention, shows the embodiment structure being spliced into longer viscoelastic body cushion with several cushion unit bodies.
Fig. 9 is the another kind of embodiment structure profile diagram of the viscoelastic body cushion of the present invention, shows the embodiment structure being spliced into large-area viscoelastic body cushion with several cushion unit bodies.
Figure 10 is the another kind of embodiment structure profile diagram of the viscoelastic body cushion of the present invention, and the surface being shown in viscoelastic body is also pasted with one second foamed cotton layer.
Figure 11 is the another kind of embodiment structure profile diagram of the viscoelastic body cushion of the present invention, is shown in viscoelastic body and is arranged at foamed cotton layer and is not associated with another surface of dictyosome.
Figure 12 is the another kind of embodiment structure profile diagram of the viscoelastic body cushion of the present invention, and display foamed cotton layer is bonding on another to be had on the foamed cotton of thickness.
[primary clustering symbol description]
10, foamed cotton layer A, belt-like zone
20, dictyosome A ', belt-like zone
21, mesh B, belt-like zone
30, viscoelastic body S1, cushion unit bodies
40, the second foamed cotton layer S2, cushion unit bodies
50, foamed cotton 60, aqueous viscose.
Detailed description of the invention
Refer to the flow chart of steps of a kind of embodiment that Fig. 1 is viscoelastic body cushion manufacture method of the present invention, including:
1-1. prepares a foamed cotton layer, and foamed cotton layer has many holes, has the effect of softness, ventilative and scattered pressure；
1-2. is at side surface adhesion one dictyosome 20 of foamed cotton layer, dictyosome 20 be a kind of have many by elastic fiber braiding mesh 21 structure (see Fig. 3), specific embodiment should select the silk thread with preferably tensile strength, make dictyosome 20 can towards forward and backward left and right or forward and backward and, left and right stretch extend, make dictyosome 20 have stretch characteristics；And
1-3., can by pouring into a mould or coating method make this viscoelastic body directly and this dictyosome and foamed cotton layer condense into integrally at this dictyosome surface configuration one viscoelastic body.
Above-mentioned viscoelastic body is gel or thermoplastic polyurethane's (ThermoplasticPolyurethane is called for short TPU).And containing mineral oil in this gel formula, therefore can not combine either directly through general viscose material and other foamed cotton layer, and TPU is combined needs and uses human body disadvantageous (solvent-borne type) viscose material with foam, but this (solvent-borne type) viscose material is generally to human body god's essence system and environmentally undesirable, it is easy to pollute the problem with environmental protection.Embodiment by the above-mentioned method step of the present invention, dictyosome and foamed cotton layer are first bonded together by the aqueous viscose that can adopt typically no pollution and environmental issue, make viscoelastic body directly again and dictyosome or foamed cotton layer combine, to form a viscoelastic body cushion, and then solve the problem that viscoelastic body is not easily directly bonded together with foamed cotton layer.
nullThe one of the embodiment of said method step of the present invention is by viscoelastic body material heating to melted liquid state (generally speaking viscoelastic body material is heated approximately at 200 DEG C ~ 240 DEG C and can be melt into liquid state)，Then by the viscoelastic body material of melted liquid state to topple over、Pour into a mould or coat the dictyosome of a side surface of foamed cotton layer，Owing to foamed cotton layer is a kind of cellular structure，Together with the viscoelastic body material of melted liquid state can condense in dictyosome after being covered in dictyosome，And also have the viscoelastic body material of partial melting liquid state will penetrate among the hole of foamed cotton layer，The viscoelastic body that the viscoelastic body material cooling of liquid state is subsequently formed just can be combined into one with dictyosome and foamed cotton layer，Wherein two axial directions of the plane of dictyosome can both be stretched deformation，And there is enough tensile strength，Together with viscoelastic body directly condenses in dictyosome，The tensile strength of viscoelastic body cushion and foamed cotton layer is increased by dictyosome，And then the problem being easily broken off when solving viscoelastic body and foamed cotton layer material drawn or carrying.
A kind of embodiment of the viscoelastic body cushion that the present invention makes according to above-mentioned steps flow process constructs as in figure 2 it is shown, include: a foamed cotton layer 10, as primer；One dictyosome 20 attaches to the surface of foamed cotton layer 10；And a viscoelastic body 30, together with viscoelastic body 30 is arranged on dictyosome 20 directly to condense in dictyosome 20 and foamed cotton layer 10.
Also proposed a kind of cushion unit bodies and manufacture method thereof in another aspect of this invention, be suitable for being spliced into large area or longer viscoelastic body cushion.One embodiment steps flow chart of method as shown in Figure 4, including:
3-1. prepares a foamed cotton layer；
3-2. is at side surface adhesion one dictyosome of foamed cotton layer, and dictyosome is a kind of mesh structure with the braiding of many elastic fibers；And
3-3. is at this dictyosome surface configuration one viscoelastic body, and viscoelastic body covers the subregion of dictyosome and remains with a belt-like zone at least one side of viscoelastic body, makes dictyosome and foamed cotton layer at belt-like zone expose；Make a kind of cushion unit bodies S1 by above-mentioned steps flow chart, be suitable for being spliced into large area or longer viscoelastic body cushion.
The embodiment of the cushion unit bodies S1 that the present invention makes according to the steps flow chart of the method for Fig. 4 constructs as it is shown in figure 5, include: a foamed cotton layer 10, as primer；One dictyosome 20 attaches to the surface of foamed cotton layer 10；And a viscoelastic body 30, together with viscoelastic body 30 is arranged on dictyosome 20 and directly to condense in dictyosome 20 and foamed cotton layer 10, viscoelastic body 30 covers the subregion of dictyosome 20 and remains with a belt-like zone A at least one side of viscoelastic body 30, makes the dictyosome 20 at belt-like zone A expose.
In an embodiment of the manufacture method of viscoelastic body cushion of the present invention shown in Fig. 3, wherein also include:
3-4. is by stacking mutually for the belt-like zone of the belt-like zone of any one cushion unit bodies He another cushion unit bodies and be bonded together (steps flow chart as shown in Figure 6), and then make a kind of longer viscoelastic body cushion, owing to being that two foamed cotton layers 10 are connected, as long as so using aqueous viscose can complete to cohere, the problem not resulting in pollution and environmental protection.
Shown in Fig. 7-1 is a kind of with several cushion unit bodies S1, S2 is spliced into the embodiment structure of longer viscoelastic body cushion, the belt-like zone A of any of which cushion unit bodies S1 can directly and the foamed cotton layer 10 of another cushion unit bodies S2 stacking mutually, and aqueous viscose 60 can be used to be bonded together, and then it is spliced into longer viscoelastic body cushion；Construct as shown in Fig. 7-2 in another kind of embodiment, can also by stacking mutually for the belt-like zone B of the belt-like zone A of any of which cushion unit bodies S1 He another cushion unit bodies S2, and aqueous viscose 60 can be used to be bonded together, and then it is spliced into longer viscoelastic body cushion, and by belt-like zone A and B all has dictyosome 20, make this belt-like zone A and B not easy fracture in handling process, reach the purpose of structural strengthening.
The another kind of embodiment of the present invention constructs as shown in Figure 8, belt-like zone A and the A ' of any of which cushion unit bodies S1 is positioned at two symmetrical lateral location of viscoelastic body 30, is suitable to multiple cushion unit bodies S1 and coheres into longer viscoelastic body cushion by belt-like zone A and A ' is stacking mutually mutually.
The another kind of embodiment of the present invention constructs as shown in Figure 9, the belt-like zone A of any of which cushion unit bodies S1 is centered around viscoelastic body 30 around, be suitable to multiple cushion unit bodies S1 cohere by belt-like zone A is stacking mutually mutually, and then be spliced into large-area viscoelastic body cushion.
Another embodiment of the present invention constructs as shown in Figure 10, one second foamed cotton layer 40 wherein also it is pasted with on the surface of viscoelastic body 30, viscoelastic body 30 and dictyosome 20 are coated on wherein by the first foamed cotton layer 10 and the second foamed cotton layer 40, and then provide a kind of comparatively abundant and two sides all to have the viscoelastic body cushion of breathability.
The another kind of embodiment of the present invention constructs as shown in figure 11, and wherein foamed cotton layer 10 also can be directly utilized aqueous viscose and coheres integral with another foamed cotton 50 phase with thickness by this cushion unit bodies being combined with viscoelastic body 30, dictyosome 20 and foamed cotton layer 10.
The another kind of embodiment of the present invention constructs as shown in figure 12, wherein can by above-mentioned manufacture method, first this dictyosome 20 is fixed on a side surface of foamed cotton layer 10, viscoelastic body 30 is fixed on another surface of foamed cotton layer 10 again, reinforcement viscoelastic body 30 intensity can be reached equally and be prone to and connect the purpose of prolongation.
Although it is disclosed above that the present invention has passed through above-mentioned embodiment; so it is not limited to the present invention; any it has the knack of alike those skilled in the art; without departing from the spirit and scope of the invention; when doing a little change and retouching, therefore the scope of patent protection of the present invention must be as the criterion depending on the defined person of claims that this specification is appended.
Claims (8)
1. a viscoelastic body cushion manufacture method, it is characterised in that including:
Preparing a foamed cotton layer, at one dictyosome of side surface adhesion of this foamed cotton layer, this dictyosome has many mesh structures making dictyosome have stretch characteristics by elastic fiber braiding；And
At one viscoelastic body of this dictyosome surface configuration, make this viscoelastic body directly and this dictyosome and this foamed cotton layer condense into integrally, and this viscoelastic body covers the subregion of this dictyosome and foamed cotton layer, and at least one side at this viscoelastic body remains with a belt-like zone, make this dictyosome and foamed cotton layer at this belt-like zone expose, and then make a kind of cushion unit bodies.
2. viscoelastic body cushion manufacture method as claimed in claim 1, it is characterized in that, also including: prepare this cushion unit bodies several, this foamed cotton layer this belt-like zone of any one this cushion unit bodies is direct and another this cushion unit bodies is stacking mutually and is bonded together.
3. viscoelastic body cushion manufacture method as claimed in claim 2, it is characterized in that, also include: prepare this cushion unit bodies several, by stacking mutually for this belt-like zone of this belt-like zone of any one this cushion unit bodies He another this cushion unit bodies and be bonded together.
4. viscoelastic body cushion manufacture method as claimed in claim 2, it is characterised in that this belt-like zone is positioned at two symmetrical lateral location of this viscoelastic body.
5. viscoelastic body cushion manufacture method as claimed in claim 2, it is characterised in that this belt-like zone is centered around around this viscoelastic body.
6. a viscoelastic body cushion, it is characterised in that at least there is a cushion unit bodies, this cushion unit bodies includes:
One foamed cotton layer, as primer；
One dictyosome, this dictyosome is attached on the surface of this foamed cotton layer, and this dictyosome is that the dictyosome that makes with the braiding of many elastic fibers has the mesh structure of stretch characteristics；And
One viscoelastic body, this viscoelastic body is arranged on this dictyosome and foamed cotton layer, viscoelastic body, dictyosome and foamed cotton layer is made to condense into one, this viscoelastic body covers the subregion of this dictyosome and foamed cotton layer and remains with a belt-like zone at least one side of this viscoelastic body, makes this dictyosome and foamed cotton layer at this belt-like zone expose.
7. viscoelastic body cushion as claimed in claim 6, it is characterised in that comprise this cushion unit bodies several, this belt-like zone of any one this cushion unit bodies this foamed cotton layer direct and another this cushion unit bodies is stacking mutually and is bonded together.
8. viscoelastic body cushion as claimed in claim 7, it is characterised in that this belt-like zone is centered around around this viscoelastic body.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210562215.3A CN103876519B (en) | 2012-12-21 | 2012-12-21 | Viscoelastic body cushion and manufacture method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210562215.3A CN103876519B (en) | 2012-12-21 | 2012-12-21 | Viscoelastic body cushion and manufacture method thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103876519A CN103876519A (en) | 2014-06-25 |
| CN103876519B true CN103876519B (en) | 2016-07-06 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210562215.3A Expired - Fee Related CN103876519B (en) | 2012-12-21 | 2012-12-21 | Viscoelastic body cushion and manufacture method thereof |
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| CN (1) | CN103876519B (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105559450A (en) * | 2016-02-03 | 2016-05-11 | 深圳信息职业技术学院 | Health-care amber bedding |
| CN107296743A (en) * | 2016-04-14 | 2017-10-27 | 富声国际股份有限公司 | Back cushion structure |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2698321Y (en) * | 2004-03-12 | 2005-05-11 | 黄源良 | Operation decompression mattress with improved structure for medical use |
| TWM320489U (en) * | 2007-03-30 | 2007-10-11 | Mau-Jin Suen | Improved structure of buffering package piece |
| CN201831386U (en) * | 2010-09-17 | 2011-05-18 | 镇家堡企业股份有限公司 | Bamboo charcoal spring-mattress structure with high air-permeability |
| CN202234202U (en) * | 2011-09-29 | 2012-05-30 | 富声国际股份有限公司 | Shock-absorbing pressure-diffusing cushion combined structure |
| CN202981141U (en) * | 2012-12-21 | 2013-06-12 | 富声国际股份有限公司 | Viscoelastic body cushion |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2005052181A (en) * | 2003-08-01 | 2005-03-03 | Sumitomo Rubber Ind Ltd | Cushioning material |
-
2012
- 2012-12-21 CN CN201210562215.3A patent/CN103876519B/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2698321Y (en) * | 2004-03-12 | 2005-05-11 | 黄源良 | Operation decompression mattress with improved structure for medical use |
| TWM320489U (en) * | 2007-03-30 | 2007-10-11 | Mau-Jin Suen | Improved structure of buffering package piece |
| CN201831386U (en) * | 2010-09-17 | 2011-05-18 | 镇家堡企业股份有限公司 | Bamboo charcoal spring-mattress structure with high air-permeability |
| CN202234202U (en) * | 2011-09-29 | 2012-05-30 | 富声国际股份有限公司 | Shock-absorbing pressure-diffusing cushion combined structure |
| CN202981141U (en) * | 2012-12-21 | 2013-06-12 | 富声国际股份有限公司 | Viscoelastic body cushion |
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| CN103876519A (en) | 2014-06-25 |
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Granted publication date: 20160706 Termination date: 20201221 |