CN1038758C - Hard polyvinyl-chloride foam material - Google Patents
Hard polyvinyl-chloride foam material Download PDFInfo
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- CN1038758C CN1038758C CN 92110481 CN92110481A CN1038758C CN 1038758 C CN1038758 C CN 1038758C CN 92110481 CN92110481 CN 92110481 CN 92110481 A CN92110481 A CN 92110481A CN 1038758 C CN1038758 C CN 1038758C
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Abstract
The present invention relates to a hard PVC foam material. The present invention is prepared by mixing per 100 weight portions of the main material of a polymer of polyvinyl chloride (PVC) or vinyl chloride vinyl acetate with the following components: 5 to 50 weight portions of propylene nitrile-butadiene rubber (NBR) or acrylonitrile butadiene styrene (ABS) or isobutene rubber (IR) or natural rubber (NR), 5 to 50 weight portions of a polymer of ethylene vinyl acetate (EVA) or ionisation vinyl polymer (IONOMER) or chlorosulfonated polyethylene (CSPE), 1 to 5 weight portions of tranquilizer, 1 to 30 weight portions of chemical foaming agent, 0.2 to 5 weight portions of bridging agent and 1 to 5 weight portions of demoulding agent; the compounding materials are mixed by a roller machine at 100 to 150 DEG C, and materials are discharged; the discharged materials are put in a mould to be pressurized and heated to 120 to 170 DEG C, and foaming and bridging reaction is completed in 10 to 60 minutes.
Description
The invention relates to a kind of polyvinyl chloride (PVC) foam material, be meant a kind of hard PVC foam composite material of cfc that need not to use especially as auxiliary agent.
PVC since when crosslinked difficulty and high-temperature fusion viscosity still low so be not suitable for foaming, for overcoming this point, known way is to add cfc (CFC), absorb heat in a large number when utilizing the cfc volatilization, make the PVC viscosity increased, about this kind method for making case before the European patent 0039117A1 patent is arranged, it is the alkyl methacrylate (alkyl methac rylate) that adds 0.1~15 part of weight in the PVC of 100 parts of weight, its alkyl is between 1 to 10 carbon atom, and add compound such as PMMA, after mixing, insert a twin screw extruder and granulate, and will make particle and in excessive trichlorofluoromethane (trichloro fluro methane), stir 22 hours, make particle be full of trichlorofluoromethane, citric acid (citric acid) powder of a weight of remix, and insert extrusion foaming in the single screw extrusion machine.
Case before the above-mentioned patent has not met environmental requirement owing to must use trichlorofluoromethane as pneumatogen, probably is banned usefulness.Moreover it need use twin screw extruder and single screw extrusion machine respectively, and cost of equipment is higher.It needs to stir 22 hours in trichlorofluoromethane again, could supply extrusion foaming, and processing procedure is long, and uneconomical.
The present invention's main purpose is to provide a kind of hard PVC foam material, and this material need not use cfc, but compliance with environmental protection requirements person.
Another object of the present invention is to provide a kind of hard PVC foam material, and the EVA foaming machine that it can be existing is produced the hard PVC foam material, can significantly save equipment cost.
The present invention's another purpose is to provide a kind of hard PVC foam material, and its processing procedure is comparatively simple and easy fast.
For reaching above-mentioned purpose, according to a kind of hard PVC foam material provided by the present invention, its technological thought mainly is: fusion in the polyvinyl chloride (PVC) of each hundred parts of weight or vinylchlorid acetate ethylene copolymer major ingredient: the acrylonitrile-butadiene rubber (NBR) of 5-50 part weight or acrylonitrile-styrene-divinyl rubber (ABS) or synthetic polyisoprene (IR) or natural rubber rubber such as (NR) are that material is with tackify, make its crosslinkable, be compatible bad because of PVC and rubber again, connect medium so add the ethylene vinyl acetate copolymer (EVA) of 5~50 parts of weight or ionization polyvinyl resin or chlorosulfonated polyethylene materials such as (CSPE) again as the centre, add the stablizer of 1~5 part of weight in addition again; The whipping agent of 1~30 part of weight (this whipping agent is a chemical foaming agent, the pneumatogen of classes such as non-trichlorofluoromethane); 0.2 the linking agent of~5 parts of weight; The releasing agent of 1~5 part of weight; With above-mentioned batching under 100~150 ℃ of temperature with the running roller machine mix, discharging; Insert pressurized, heated to 120 in the mould~170 ℃ again, finished the foaming crosslinking reaction approximately through 10~60 minutes.
The present invention's first preferable enforcement processing procedure includes the following step:
(a) batching: vinylchlorid (VC) vinyl acetate between to for plastic (Vac) multipolymer, ethylene vinyl acetate copolymer (EVA), acrylonitrile-butadiene rubber (NBR), stablizer, whipping agent, linking agent, flame-proofing agent, hollow glass ball (Q Cell), releasing agent, weighting agent are cooperated according to following ratio:
Fusion ethylene vinyl acetate copolymer (EVA) 5-50 part part by weight is preferable with 5-30 part part by weight in the vinylchlorid acetate ethylene copolymer of each hundred parts of weight; 5~50 parts of part by weight of acrylonitrile-butadiene rubber, preferable with 5-30 part part by weight; Stablizer 1-5 part part by weight; Chemical foaming agent (pneumatogen of class such as non-trichlorofluoromethane) 1-30 part part by weight, preferable with 3-20 part part by weight; Linking agent 0.2-5 part part by weight, preferable with organo-peroxide 0.5-3 part part by weight; Flame-proofing agent 5-40 part part by weight; Hollow glass ball (Q CELL) or hollow phenol-formaldehyde resin ball (PF) 10-100 part part by weight; Releasing agent 1-5 part part by weight, preferable with the Zinic stearas releasing agent; Weighting agent can add according to actual needs.
Wherein the vinylchlorid of major ingredient (VC) content is between 50-95%, and preferable with 70-95%, vinyl acetate between to for plastic (Vac) content is between 5-50%, and is preferable with 5-30%; The vinyl acetate content of ethylene vinyl acetate copolymer (EVA) is between 5-75%, and is preferable with the 5-40% ratio.
(b) with above-mentioned batching under 100-150 ℃ of temperature with running roller machine roll-in mixing, discharging.
(c) above-mentioned compound (Compound) is inserted in the mould with 4.9 * 10
6-1.6 * 10
7Pa pressure mold closing, to 120-170 ℃, it is crosslinked that compound is foamed in mould with mold heated.
(d) after 10-60 minute (looking the thick decision of mould), take out, promptly form the high foam composite material of hard PVC of a high magnification (about 5-10 doubly).
Above-mentioned (b), (c), (d) three steps are similar to known EVA foaming step, institute's use equipment is also identical, that is, the present invention's prescription can directly be produced the hard PVC foam material on traditional E VA production unit, do not need to establish separately the money production unit fully, and need not to use raw materials such as cfc, and can produce fast in a large number, have the utility value on the industry.
The present invention's the second preferred embodiment step and first embodiment are similar, also comprise (a) identical batching, (b) mix step such as discharging (c) foamable, after step (C), be die sinking through ten minutes approximately only, take out the one step foaming body it is inserted in the big mould, or insert baking in the baking box, be heated to 120-200 ℃, the one step foaming body is heated carries out 2 foaming, after 10-60 minute, take out.This two-part foaming can be made about 10-20 foam doubly.
In addition, the present invention's major ingredient can change simple substance polyvinyl chloride (PVC) into by the vinylchlorid acetate ethylene copolymer and also can.
Ethylene vinyl acetate copolymer (EVA) can ionization polyvinyl resin or chlorinatedpolyethylene (CPE) or the replacement of chlorosulfonated polyethylene ethene systems such as (CSPE).
Acrylonitrile-butadiene rubber (BNR) can acrylonitrile-styrene-divinyl rubber (ABS) or methacrylonitrile-styrene butadiene rubbers (MBS) or synthetic polyisoprene (IR) or natural rubber (NR) replace, wherein the acrylonitrile content of NBR or ABS or MBS is preferable with 5-40%.
The buoyancy of the present invention's hard PVC foam material can doubly (improve hollow glass ball or hollow phenolic resin balls component) up to 30-40, generally can be between 5-15 times, its swimming property is splendid, and toughness is good, be difficult for wrecking, Yin Qinei has empty airtight air bag (Close Cell) among the high-density again, so light weight, shock-resistant, shock absorption is also good, no matter in insulation, sound insulation or the equal tool good characteristic in aspect such as heat insulation, but this material is the hot repressing moulding after foaming, because it belongs to mechanically resistant material, the anchorage force that tool is suitable, so be particularly suitable for making kickboard, surfboard or small-sized sampan, boats and ships also can be used for boats and ships, the sound insulation that vehicle or buildings are used, heat insulation, purposes such as insulation or decoration.
Claims (6)
1. a rigid polyvinyl chloride (PVC) foam material, it be batching is pressed with the running roller machine under 100~150 ℃ of temperature mix, discharging, insert pressurized, heated to 120 in the mould~170 ℃ again, finished the foaming crosslinking reaction, and it is characterized in that in 10~60 minutes:
This batching is fusion in polyvinyl chloride of each hundred parts of weight (PVC) or vinylchlorid vinyl acetate copolymer major ingredient;
The ethylene vinyl acetate copolymer (EVA) of 5-50 part weight or ionization polyvinyl resin or chlorosulfonated polyethylene (CSPE);
The acrylonitrile-butadiene rubber (NBR) of 5-50 part weight or acrylonitrile-styrene-divinyl rubber (ABS) or synthetic polyisoprene (IR) or natural rubber (NR);
The stablizer of 1-5 part weight;
The chemical foaming agent of 1-30 part weight;
0.2-5 the linking agent of part weight;
The releasing agent of 1-5 part weight; Wherein: in the vinylchlorid acetate ethylene copolymer
Vinylchlorid (Vc) content between 50-95% and
Vinyl acetate between to for plastic (Vac) content is between 50-5%;
Vinyl acetate content is between 5-75% in the ethylene vinyl acetate copolymer (EVA).
2. the hard PVC foam material according to claim 1 wherein adds the flame-proofing agent of 5-40 part weight.
3. according to claim 1 or 2 described hard PVC foam materials, wherein add the hollow glass ball (Q cell) or the hollow phenolic resin balls (PF) of 10-100 part weight.
4. method of making the hard PVC foam material, this method are included in the polyvinyl chloride (PVC) of each hundred parts of weight or the vinylchlorid acetate ethylene copolymer major ingredient the following component of fusion to form batching:
The ethylene vinyl acetate copolymer (EVA) of 5-50 part weight or ionization polyvinyl resin or chlorosulfonated polyethylene (CSPE);
The acrylonitrile-butadiene rubber (NBR) of 5-50 part weight or acrylonitrile-styrene-divinyl rubber (ABS) or synthetic polyisoprene (IR) or natural rubber (NR);
The stablizer of 1-5 part weight;
The chemical foaming agent of 1-30 part weight;
0.2-5 the linking agent of part weight;
The releasing agent of 1-5 part weight; Wherein: in the vinylchlorid acetate ethylene copolymer
Vinylchlorid (Vc) content between 50-95% and
Vinyl acetate between to for plastic (Vac) content is between 50-5%;
Vinyl acetate content is between 5-75% in the ethylene vinyl acetate copolymer (EVA);
To prepare burden under 100~150 ℃ of temperature press with the running roller machine mix, discharging, insert pressurized, heated to 120 in the mould~170 ℃ again, finished the foaming crosslinking reaction in 10~60 minutes.
5. according to the method for the described manufacturing hard PVC of claim 4 foam material, wherein add the flame-proofing agent of 5-40 part weight in the batching.
6. according to the method for claim 4 or 5 described manufacturing hard PVC foam materials, wherein add the hollow glass ball (Q cell) or the hollow phenolic resin balls (PF) of 10-100 part weight in the batching.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN 92110481 CN1038758C (en) | 1992-09-18 | 1992-09-18 | Hard polyvinyl-chloride foam material |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN 92110481 CN1038758C (en) | 1992-09-18 | 1992-09-18 | Hard polyvinyl-chloride foam material |
Publications (2)
Publication Number | Publication Date |
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CN1084188A CN1084188A (en) | 1994-03-23 |
CN1038758C true CN1038758C (en) | 1998-06-17 |
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CN 92110481 Expired - Fee Related CN1038758C (en) | 1992-09-18 | 1992-09-18 | Hard polyvinyl-chloride foam material |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102604255A (en) * | 2012-01-17 | 2012-07-25 | 易宝(福建)高分子材料有限公司 | Novel decorative plate and preparation method thereof |
Families Citing this family (10)
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US6635687B2 (en) * | 2000-08-08 | 2003-10-21 | Kaneka Corporation | Expandable vinyl chloride resin composition |
CN100455610C (en) * | 2002-09-03 | 2009-01-28 | 沈阳化工股份有限公司 | Interpolymer paste resin and its preparing method |
CN101293386B (en) * | 2007-04-27 | 2011-05-25 | 镕利兴业股份有限公司 | Process for manufacturing vibration-suction foamed plastic |
CN102702642B (en) * | 2012-05-29 | 2013-12-25 | 晋江市诚长鞋材有限公司 | EVA (Ethylene-Vinyl Acetate Copolymer) foaming and damping material and preparation method thereof |
CN103265770B (en) * | 2013-05-23 | 2015-10-14 | 江苏华信新材料股份有限公司 | Be applicable to white sheet material and the preparation method of double-interface card |
CN103265776B (en) * | 2013-06-08 | 2016-04-13 | 易宝(福建)高分子材料股份公司 | A kind of ecological wooden and preparation method thereof |
CN103788430B (en) * | 2014-01-15 | 2016-04-20 | 杜肯(武汉)绝热材料有限公司 | A kind of low temperature resistant rubber-plastic foamed lagging material |
HUE031875T2 (en) * | 2014-10-08 | 2017-08-28 | Armacell Entpr Gmbh & Co Kg | Low smoke, flexible insulation foam |
CN106273086A (en) * | 2016-08-30 | 2017-01-04 | 闽侯宏鑫塑胶有限公司 | A kind of boats and ships make mould and Ship production post-cure setting process |
CN108215381B (en) * | 2017-12-31 | 2020-02-18 | 湖南长丰汽车内装饰有限公司 | Automobile interior decoration coating material and coating process of automobile interior decoration |
-
1992
- 1992-09-18 CN CN 92110481 patent/CN1038758C/en not_active Expired - Fee Related
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102604255A (en) * | 2012-01-17 | 2012-07-25 | 易宝(福建)高分子材料有限公司 | Novel decorative plate and preparation method thereof |
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CN1084188A (en) | 1994-03-23 |
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