CN103871663A - Anti-radiation super cold-resistant cable for wind power generation - Google Patents

Anti-radiation super cold-resistant cable for wind power generation Download PDF

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Publication number
CN103871663A
CN103871663A CN201410065307.XA CN201410065307A CN103871663A CN 103871663 A CN103871663 A CN 103871663A CN 201410065307 A CN201410065307 A CN 201410065307A CN 103871663 A CN103871663 A CN 103871663A
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China
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cable
power generation
wind power
cold
layer
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CN201410065307.XA
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CN103871663B (en
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沈志海
沈志荣
赵俊
肖本营
邹强
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Anhui Huahai Special Cable Group Co Ltd
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Anhui Huahai Special Cable Group Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A30/00Adapting or protecting infrastructure or their operation
    • Y02A30/14Extreme weather resilient electric power supply systems, e.g. strengthening power lines or underground power cables

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Abstract

The invention discloses an anti-radiation super cold-resistant cable for wind power generation. The cable comprises multiple conductors; each conductor comprises a lead positioned in the middle and a semiconductive polyethylene layer, an insulation layer and a shielding layer which wrap the lead in sequence; each insulation layer is made of cold-resistant silicon rubber; each shielding layer adopts a metal shielding layer; multiple conductors are longitudinally arranged to be the cable in parallel; a non-woven cloth layer wraps the cable core and is wrapped by an inner sheath; a lubrication layer wraps the inner sheath and is wrapped by an outer sheath; the inner sheath and the outer sheath are both made of the cold-resistant silicon rubber. The anti-radiation super cold-resistant cable for wind power generation is simple in structure, good in anti-radiation performance, capable of being safely used under a cold environment for a long time and particularly suitable for the use of wind power generation in a low temperature region.

Description

The super cold-resistant cable for wind power generation of a kind of radiation proof
Technical field
The present invention relates to cable technology field, relate in particular to the super cold-resistant cable for wind power generation of a kind of radiation proof.
Background technology
At present, the special cable of China's wind power generation is still in the starting stage.Because the environment of wind power generation is severe, blower fan is longer service life, higher to the performance requirement of cable.The environmental quality of wind energy cable operation is long-term moving going in outdoor, vertical unsettled setting up, and frequent torsion (automatically going off course to wind), contact greasy dirt direct sunlight etc., ocean cable for wind power generation also will prevent the corrosion of seawater simultaneously.Due to the harshness of cable running environment and condition, the requirements such as so also very high to the requirement of cable for wind power generation, mechanical strength is high, low temperature resistant, radiation proof.
Summary of the invention
In order to solve the technical problem existing in background technology, the present invention proposes the super cold-resistant cable for wind power generation of a kind of radiation proof, it is simple in structure, shielding property is good, can under cold environment, use safety for a long time.
The super cold-resistant cable for wind power generation of a kind of radiation proof that the present invention proposes, comprises by multiple conductors; Each conductor comprises the wire that is positioned at middle part and semiconductive polyethylene layer, insulating barrier and the screen that is coated on successively wire outside, and insulating barrier adopts cold-resistant silicon rubber to make, and described screen adopts metal screen layer; By the parallel multiple conductors vertical cable that is set to, in the outside coated nonwoven layer of cable core, at the outside coated inner sheath of nonwoven layer, at the outside coated lubricating layer of inner sheath, at the outside coated oversheath of lubricating layer, described inner sheath and described oversheath all adopt cold-resistant silicon rubber to make.
Preferably, described wire adopts many stranded the forming of copper free wire.
Preferably, described conductor is symmetrical arranged in cable.
Preferably, described screen adopts copper strips to put up vertical packet form.
Preferably, described nonwoven layer is provided with Z-Correct bump mapping Z-correct.
Preferably, described lubricating layer adopts thin metal bisque.
In the present invention, insulating barrier, inner sheath and oversheath adopt cold-resistant silastic material to make, and strengthen cable service behaviour at low temperatures; Semiconductive polyethylene layer is set between wire and insulating barrier, prevents gap therebetween, and play the effect of internal shield, ensure wire equipotential and with insulating barrier good contact, avoid wire and surface of insulating layer generation partial discharge; There is the nonwoven layer of Z-Correct bump mapping Z-correct in conductor outer cladding, in the time of cable bend, make cable core there is sufficient activity space; Duplex sheath design has strengthened the resistance to low temperature of cable, between duplex sheath layer, lubricating layer is set simultaneously, improved the warp resistance performance of cable, has made up copper strips and put up the deficiency of the distortion performance of the screen of vertical bag; The screen of insulating barrier outside adopts copper strips to put up vertical packet form, forms totally-enclosed metal level, can reach effective function of shielding, is conducive to cable grounding simultaneously; The design of double layer screen, plays double shield to the shielding property of cable; Cable symmetrical structure, due to the interchangeability of conductor, makes the anti-interference between conductor better, works to suppressing electromagnetic interference.The wind power generation that cable of the present invention is particularly useful for low temp area uses.
Brief description of the drawings
Fig. 1 is the structural representation of the super cold-resistant cable for wind power generation of a kind of radiation proof that proposes of the present invention.
Embodiment
As shown in Figure 1, Fig. 1 is the structural representation of the super cold-resistant cable for wind power generation of a kind of radiation proof that proposes of the present invention.
With reference to Fig. 1, the super cold-resistant cable for wind power generation of a kind of radiation proof that the present invention proposes, comprises three conductors 1.
Conductor 1 is inner for adopting the many stranded wires that form 11 of copper free wire, the outside coated semiconductive polyethylene layer 12 of wire 11, the outside coated insulation layer 13 of semiconductive polyethylene layer 12.Semiconductive polyethylene layer 12 is bonded together wire 11 and insulating barrier 13, prevent the gap between wire 11 and insulating barrier 13, and play the effect of internal shield, ensure wire 11 equipotentials and with insulating barrier 13 good contacts, avoid wire 11 and insulating barrier 13 surfaces to produce partial discharges.Insulating barrier 13 adopts cold-resistant silicon rubber to make, and when making proximity conductor mutually insulated, cable has cold tolerance.Put up at the outside coated copper strips that adopts of insulating barrier 13 screen 14 that vertical bag forms, form totally-enclosed metal level, can reach effective function of shielding, to ensure to suppress the external transmitting of the internal radiation of external electromagnetic waves and internal electrical magnetic wave, be conducive to cable grounding simultaneously.The design of double layer screen, plays double shield to the shielding property of cable.
Put vertical three identical conductor 1 symmetrical parallel, in the outside coated nonwoven layer 2 with Z-Correct bump mapping Z-correct of all conductors 1, in the time of cable bend, make cable core there is sufficient activity space.The symmetrical construction of cable, due to the interchangeability of conductor 1, further plays the effect that suppresses electromagnetic interference, can offset the humorous odd frequency in that of high order, improves the anti-interference of cable, has reduced the electromagnetic radiation in whole system.The outside coated inner sheath 3 of nonwoven layer 2, the outside coated oversheath 5 of inner sheath 3, inner sheath 3 and oversheath 5 all adopt cold-resistant silastic material to make.
Between inner sheath 3 and oversheath 5, be provided with thin aluminium powder layer 4; this can make between internal layer cover 3 and oversheath 5 very lubricated; in the time that oversheath 5 is subject to twisting force; further protection inner sheath 3 and inner conductor 1; improve the warp resistance of cable, make up copper strips and put up the deficiency of the distortion performance of the screen 14 of vertical bag.And the setting of thin aluminium powder layer 4, when destroyed or breaking out of fire, is easy to from cable stripping oversheath 5 at oversheath 5.
Preferably, the cold-resistant silastic material that insulating barrier 13, inner sheath 3 and oversheath 5 adopt comprises following component according to mass fraction: 55-78 part low-phenyl silicone rubber, 15-45 part precipitated silica, 25-35 part rare earth oxide, 2.4-4 part ethene silicone oil, 0.1-0.5 part Pt catalyst; Particularly, 60 parts of low-phenyl silicone rubbers, 30 parts of precipitated silicas, 30 parts of rare earth oxides, 3 parts of ethene silicone oil, 0.2 part of Pt catalyst.This cold-resistant silastic material adopts low-phenyl silicone rubber material, has advantages of that temperature range is wide, mechanical property good; White carbon add the mechanical performance that has strengthened cold-resistant silicon rubber; Add rare earth oxide to play the effect of anti-irradiation.Sheath that this cold-resistant silastic material is made is cold-resistant heat-resisting, anticorrosion, resistance to wear is good, anti-radiation performance is good simultaneously, adopts the cable of this sheath to be particularly suitable for for a long time in the environment such as wind power generation and nuclear power.
According to the super cold-resistant cable for wind power generation of the radiation proof of the present embodiment, after testing, its electric pressure is 1.8/3kV; The result that withstand voltage test obtains is 6.5kV/min; Insulation resistance is 500 Ω .km; Conductor allows working temperature to be-55-180 DEG C for a long time; The minimum median of insulation tensile strength is 5.0Mpa; Extension rate≤175 under the load that insulate heat elongation test obtains; Cooling rear permanent extension rate≤25; In ozone resistance test, at 25 ± 2 DEG C of temperature, time 24h, under the condition that ozone concentration is 0.025-0.030%, does not ftracture; Bending radius is not less than 15 times of the outside diameter of cable.
The above; it is only preferably embodiment of the present invention; but protection scope of the present invention is not limited to this; any be familiar with those skilled in the art the present invention disclose technical scope in; be equal to replacement or changed according to technical scheme of the present invention and inventive concept thereof, within all should being encompassed in protection scope of the present invention.

Claims (6)

1. the super cold-resistant cable for wind power generation of radiation proof, is characterized in that, comprises by multiple conductors (1); Each conductor (1) comprises the semiconductive polyethylene layer (12), insulating barrier (13) and the screen (14) that are positioned at the wire (11) at middle part and are coated on successively wire (11) outside, insulating barrier (13) adopts cold-resistant silicon rubber to make, and described screen (14) adopts metal screen layer; By parallel multiple conductors (1) the vertical cable that is set to, in the outside coated nonwoven layer (2) of cable core, at the outside coated inner sheath (3) of nonwoven layer (2), at the outside coated lubricating layer (4) of inner sheath (3), at the outside coated oversheath (5) of lubricating layer (4), described inner sheath (3) and described oversheath (5) all adopt cold-resistant silicon rubber to make.
2. the super cold-resistant cable for wind power generation of radiation proof according to claim 1, is characterized in that, described wire (11) adopts many stranded the forming of copper free wire.
3. the super cold-resistant cable for wind power generation of radiation proof according to claim 1, is characterized in that, described conductor (1) is symmetrical arranged in cable.
4. the super cold-resistant cable for wind power generation of radiation proof according to claim 1, is characterized in that, described screen (14) adopts copper strips to put up vertical packet form.
5. the super cold-resistant cable for wind power generation of radiation proof according to claim 1, is characterized in that, described nonwoven layer (2) is provided with Z-Correct bump mapping Z-correct.
6. the super cold-resistant cable for wind power generation of radiation proof according to claim 5, is characterized in that, described lubricating layer (4) adopts thin metal bisque.
CN201410065307.XA 2014-02-23 2014-02-23 The super cold-resistant cable for wind power generation of a kind of radiation proof Active CN103871663B (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105838073A (en) * 2016-03-30 2016-08-10 安徽华海特种电缆集团有限公司 Ultralow temperature-resistant environment-friendly cross-linked polyolefin cable for wind power generation
CN106317521A (en) * 2016-08-30 2017-01-11 安徽蓝德集团股份有限公司 Aging-resistant cable sheath material for wind power generation
CN112992419A (en) * 2021-03-12 2021-06-18 积架宝威汽车配件(深圳)有限公司 Spiral cable, video transmission line and video transmission system
CN117790067A (en) * 2023-12-19 2024-03-29 京缆电缆有限公司 35kV cable for power generation of wind energy
CN117790067B (en) * 2023-12-19 2024-07-05 京缆电缆有限公司 35KV cable for power generation of wind energy

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201904131U (en) * 2010-12-08 2011-07-20 安徽安邦控制系统有限公司 Novel temperature sensing cable
CN201984854U (en) * 2011-03-09 2011-09-21 福安市丰华机电工贸有限公司 Novel insulated cable
CN201984893U (en) * 2011-04-28 2011-09-21 江苏上上电缆集团有限公司 Wind-power torsion-resistant flexible cable
CN202694969U (en) * 2012-06-19 2013-01-23 西部电缆有限公司 Transmission cable for wind power farms
CN202871322U (en) * 2012-08-16 2013-04-10 兴乐电缆有限公司 Middle voltage wind energy cable with voltage not larger than 35kV
CN202917240U (en) * 2012-10-18 2013-05-01 江苏双登电力科技有限公司 Novel cold-resistant frequency conversion cable
CN203826106U (en) * 2014-02-23 2014-09-10 安徽华海特种电缆集团有限公司 Radiation-proof super cold resistant wind power generation electric cable

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201904131U (en) * 2010-12-08 2011-07-20 安徽安邦控制系统有限公司 Novel temperature sensing cable
CN201984854U (en) * 2011-03-09 2011-09-21 福安市丰华机电工贸有限公司 Novel insulated cable
CN201984893U (en) * 2011-04-28 2011-09-21 江苏上上电缆集团有限公司 Wind-power torsion-resistant flexible cable
CN202694969U (en) * 2012-06-19 2013-01-23 西部电缆有限公司 Transmission cable for wind power farms
CN202871322U (en) * 2012-08-16 2013-04-10 兴乐电缆有限公司 Middle voltage wind energy cable with voltage not larger than 35kV
CN202917240U (en) * 2012-10-18 2013-05-01 江苏双登电力科技有限公司 Novel cold-resistant frequency conversion cable
CN203826106U (en) * 2014-02-23 2014-09-10 安徽华海特种电缆集团有限公司 Radiation-proof super cold resistant wind power generation electric cable

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105838073A (en) * 2016-03-30 2016-08-10 安徽华海特种电缆集团有限公司 Ultralow temperature-resistant environment-friendly cross-linked polyolefin cable for wind power generation
CN106317521A (en) * 2016-08-30 2017-01-11 安徽蓝德集团股份有限公司 Aging-resistant cable sheath material for wind power generation
CN112992419A (en) * 2021-03-12 2021-06-18 积架宝威汽车配件(深圳)有限公司 Spiral cable, video transmission line and video transmission system
CN117790067A (en) * 2023-12-19 2024-03-29 京缆电缆有限公司 35kV cable for power generation of wind energy
CN117790067B (en) * 2023-12-19 2024-07-05 京缆电缆有限公司 35KV cable for power generation of wind energy

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