CN103863798A - Bearing production line feed sequencing system - Google Patents
Bearing production line feed sequencing system Download PDFInfo
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- CN103863798A CN103863798A CN201410143584.8A CN201410143584A CN103863798A CN 103863798 A CN103863798 A CN 103863798A CN 201410143584 A CN201410143584 A CN 201410143584A CN 103863798 A CN103863798 A CN 103863798A
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Abstract
The invention discloses a bearing production line feed sequencing system which comprises a bearing scattering unit, a shaping conveyor belt, a trapezoid notch and a rectangular guide groove. The bearing scattering unit comprises a feed hopper and a stirrer enabling bearings to be scattered. The feed hopper is used for conveying bearings to be scattered to the stirrer. The output end of the bearing scattering unit is connected with an inlet of the shaping conveyor belt and is used for conveying scattered bearings to the shaping conveyor belt. The bearing production line feed sequencing system has the advantages that the bearing scattering unit is used for scattering bearings sufficiently, the magnetic conveyor belt and a baffle arranged on the conveyor belt are used for arraying the scattered bearings into ordered sequences in which the bearings are singly scattered and horizontally placed so as to realize bearing scattered sequencing. Moreover, the characteristic that the height of the arranged baffle can be adjusted enables the baffle to adapt to bearings with multiple specifications. A plurality of rows of magnetic absorption units are arranged on the conveyor belt, and the rectangular notch is used for outputting, so that bearing feeding sequencing efficiency is effectively improved, manpower and labor cost are saved, and a bearing machining feeding link is made to be high in efficiency and fully automatic.
Description
Technical field
The invention belongs to the product line technology field that bearing industryization is produced, relate to charging and sequence link technology in automatic bearing production line, particularly a kind of bearing produces line charging ordering system.
Background technology
Production of bearing comprises that the processing that bearing is shown to plane, inner circle and cylindrical is to reach the processing steps such as preliminary dimension.In the time of the above processing that bearing is carried out, need to utilize corresponding equipment one by one bearing parts to be carried out to grinding, existing bearing produces line and is mostly S. A. product line, be that processing, cleaning and discharging in bearing machining process all realizes automation substantially, but only not yet realize at feeding part.And this part technique needs workman's manual row's bearing on the belt conveyor of relevant device charging to hold order, allow bearing to be processed with certain spacing access arrangement one by one.When partial automatization equipment also holds due to row's bearing, easily make mistakes, such as multiple bearing bonds together, line yields and efficiency are produced in impact.
And bearing is scattered mixed and disorderly after preliminary working, the situation that exists a lot of products to bond together, bearing parts is all iron and steel casting simultaneously, very heavy, product lineman people labor content is large and mode of operation is single.Bearing machining environment also exists a large amount of small dust to be entrained in air, can produce long-term injury to workman.Realizing auto-sequencing can effectively save product line labour power and improve and produce line efficiency.
Summary of the invention
The object of the invention is to produce line charging and rely on manually in order to solve existing bearing, output bas line degree is not high, inefficiency and to deficiencies such as the healthy formation harm of workman, has proposed a kind of bearing and has produced line charging ordering system.
Technical scheme of the present invention is: bearing produces line charging ordering system, it is characterized in that, comprises bearing dispersal unit, shaping belt conveyor, trapezoidal notch and rectangle guide groove; Bearing dispersal unit comprises feeder hopper and the mixer for bearing is disperseed, and feeder hopper is for carrying bearing to be disperseed to mixer; Bearing dispersal unit mouth is connected with shaping belt conveyor entrance, for the bearing of dispersion is transported to shaping belt conveyor; On described shaping belt conveyor, be evenly distributed with magnetic absorption unit, carry toward mouth for bearing is evenly attracted on belt conveyor one by one; The mouth of shaping belt conveyor connects trapezoidal notch and rectangle guide groove successively, and one end that trapezoidal notch is less connects shaping belt conveyor, and the other end connects rectangle guide groove.
Further, the magnetic absorption unit on shaping belt conveyor is along conveyer belt direction distribution multiple row.
Further, the dislocation of the magnetic absorption unit of above-mentioned adjacent column is arranged.
Preferably, above-mentioned magnetic absorption unit is two row.
Further, the Distribution of Magnetic Field of magnetic absorption unit is only for adsorbing single bearing.
Further, described rectangle belt conveyor surface comprises baffle plate.
Further, described baffle plate is fixed in the frame of rectangle belt conveyor, adjustable apart from the height on belt conveyor surface.
Further, described trapezoidal notch comprises the first notch and the second notch that are connected with shaping belt conveyor frame, and two notches are trapezoidal, and in the docking of less one end, the second notch at the mouth of shaping belt conveyor with 120 ° of oblique lower layouts in inclination angle.
Beneficial effect of the present invention: bearing of the present invention produces line charging ordering system by adopting stirring-type bearing dispersal unit that bearing is fully disperseed, and the baffle plate arranging by magnetic belt conveyor and belt conveyor top by whole the bearing row after disperseing for the single discrete and regular sequence that keeps flat, realize bearing and disperse sequence.The adjustable feature of height of baffle plate simultaneously arranging, has realized the adaptation to plurality of specifications bearing.Magnetic absorption unit on belt conveyor is set to multiple row and exports by trapezoidal notch, has effectively improved the efficiency of bearing charging sequence.And save manpower and cost of labor, provide easily and the easily operation of row, make bearing machining charging link realize high efficiency full-automation.Improve factory's benefit, ensured that employee is healthy.
Accompanying drawing explanation
Fig. 1 is that bearing of the present invention produces line charging ordering system workflow diagram;
Fig. 2 is the shaping belt conveyor principle of work schematic diagram of ordering system of the present invention;
Fig. 3 is the bearing dispersal unit structural representation of ordering system of the present invention;
Fig. 4 is shaping belt conveyor, trapezoidal notch and the rectangle guide barrel construction schematic diagram that bearing of the present invention produces line charging ordering system.
The specific embodiment
Below in conjunction with accompanying drawing and specific embodiment, the invention will be further elaborated.
As shown in Figure 1, the bearing of the present embodiment produces line charging ordering system and is mainly disperseed, arranged the steps such as whole transmission, trapezoidal declined board and the derivation of rectangle guide groove and realize auto-sequencing by charging, bearing, and described system comprises bearing dispersal unit, shaping belt conveyor, trapezoidal notch and rectangle guide groove; Bearing dispersal unit as shown in Figure 3, comprises feeder hopper A and the mixer for bearing is disperseed, and feeder hopper is for carrying bearing to be disperseed to mixer.As preferred version, feeder hopper can be set to automatically bearing be carried as mixer.Bearing dispersal unit mouth B is connected with the shaping belt conveyor entrance as shown in Fig. 2 or Fig. 4, for the bearing of dispersion 2 is transported to shaping belt conveyor; On shaping belt conveyor, be evenly distributed with magnetic absorption unit 1, carry toward mouth for bearing is evenly attracted on belt conveyor one by one; The mouth of shaping belt conveyor connects trapezoidal notch 5 and rectangle guide groove 6 successively, and one end that trapezoidal notch is less connects shaping belt conveyor, and the other end connects rectangle guide groove.
In order to improve the transfer rate of belt conveyor, improve the production capacity of equipment, the magnetic absorption unit on shaping belt conveyor is along conveyer belt direction distribution multiple row.In the magnetic absorption unit that multiple row distributes, the dislocation of the magnetic absorption unit of adjacent column is arranged.Consider the Order control of belt conveyor mouth, magnetic absorption unit is preferably two row.
For bearing is spread out, the magnetic field of magnetic absorption unit needs to control, and range of control is to be only limited for adsorbing single bearing.
By adopting above-mentioned technical scheme, bearing has been realized even single separation, but be separated to bearing on belt conveyor and also exist the standing state 7 of small probability, and standing state may cause order again to be upset or affect following process in transport process, in order to address this problem, 4 tops, described rectangle belt conveyor surface comprise baffle plate 3.Described baffle plate is fixed in the frame 8 of rectangle belt conveyor, adjustable apart from the height on belt conveyor surface.Described trapezoidal notch comprises the first notch and the second notch that are connected with shaping belt conveyor frame, and two notches are trapezoidal, and in the docking of less one end, the second notch at the mouth of shaping belt conveyor with 120 ° of oblique lower layouts in inclination angle.Rectangle guide groove also can be set to belt conveyor and replace, for carry the whole good bearing of row to next process equipment.
In order to further illustrate know-why of the present invention, further provide below about detailed description of the present invention: the system of the present embodiment divides rickle to be transported on the whole belt conveyor of row bearing parts in heaps by a bearing dispersion machine, the object of arranging whole belt conveyor is for bearing being scatter and supplying with for subsequent treatment provides endlessly, in transport process, can carry out edit to the part of standing or do not keep flat, at the trapezoidal lower slope guide plate in belt conveyor other end exit, outlet be narrowed to realize the preliminary extruding sequence to bearing parts.Finally place the magnet that can control so that the bearing parts dropping is one by one adsorbed onto in the cuboid guide groove of appointment in the guide plate lower end that is about to the place of dropping, finally complete charging sequence.Native system is mounted in a set of of bearing machining front end can, by the equipment of in disorder Bearing fittings auto-sequencing, process automatically feed needs to meet subsequent technique.This equipment is divided into three parts: dispersal of feed machine, arrange whole belt conveyor, trapezoidal lower slope guide plate, cuboid guide groove.Dispersal of feed machine is to allow scattered bearing parts in heaps disperse to pass out to belt conveyor.Belt conveyor is to realize basic arrangement.Passage is to accept sorted part.
The complete details of arranging whole belt conveyor of having shown of Fig. 2, isomagnetic magnetic stripe in wherein comprising, left and right is fixed on belt conveyor successively; Be attracted to the bearing that is flat condition 2 on magnetic stripe; In order further to process the set baffle plate of bearing of failing to keep flat, this baffle plate can be made by rubber plate; Trapezoidal lower slope guide plate, suitable for reading narrower, pass through with the dispersion that the bearing sending is carried out one by one, now, because of squeezing action, bearing can not continue to be adsorbed on above magnetic stripe; Cuboid guide groove, one by one glide bearing can fall in guide groove, guide groove also with ground at an angle, can glide successively at guide groove to fall into the bearing of guide groove, complete sequence.Guide groove end can be linked into the feed end of bearing machining lathe.The operating rate of whole flow process can regulate according to the processing speed of machining tool.Fig. 3 is bearing dispersion machine, can reequip from cement turbine stirrer, and carry out miniaturization improvement, and rubber back boxing is adhered in inner side, to be unlikely to damage bearing surface while delivering to belt conveyor on stirring.
Fig. 4 is the whole belt conveyor schematic diagram of row.Need to indicate, trapezoidal lower slope guide plate is to be 120 degree angles with belt conveyor horizontal direction, so that bearing parts glides smoothly.Cuboid guide groove connects trapezoidal lower slope guide plate lower end, and has bending in lower end, and Bearing fittings falls into guide groove automatically because of gravity, realizes and disperses sequence.
Those of ordinary skill in the art will appreciate that, embodiment described here is in order to help reader understanding's principle of the present invention, should be understood to that protection scope of the present invention is not limited to such special statement and embodiment.Those of ordinary skill in the art can make various other various concrete distortion and combinations that do not depart from essence of the present invention according to these technology enlightenments disclosed by the invention, and these distortion and combination are still in protection scope of the present invention.
Claims (8)
1. bearing produces line charging ordering system, it is characterized in that, comprises bearing dispersal unit, shaping belt conveyor, trapezoidal notch and rectangle guide groove; Bearing dispersal unit comprises feeder hopper and the mixer for bearing is disperseed, and feeder hopper is for carrying bearing to be disperseed to mixer; Bearing dispersal unit mouth is connected with shaping belt conveyor entrance, for the bearing of dispersion is transported to shaping belt conveyor; On described shaping belt conveyor, be evenly distributed with magnetic absorption unit, carry toward mouth for bearing is evenly attracted on belt conveyor one by one; The mouth of shaping belt conveyor connects trapezoidal notch and rectangle guide groove successively, and one end that trapezoidal notch is less connects shaping belt conveyor, and the other end connects rectangle guide groove.
2. bearing according to claim 1 produces line charging ordering system, it is characterized in that, the magnetic absorption unit on shaping belt conveyor is along conveyer belt direction distribution multiple row.
3. bearing according to claim 2 produces line charging ordering system, it is characterized in that, the magnetic absorption unit dislocation of adjacent column is arranged.
4. produce line charging ordering system according to the bearing described in claim 2 or 3, it is characterized in that, magnetic absorption unit is two row.
5. bearing according to claim 4 produces line charging ordering system, it is characterized in that, the Distribution of Magnetic Field of magnetic absorption unit is only for adsorbing single bearing.
6. bearing according to claim 1 produces line charging ordering system, it is characterized in that, described rectangle belt conveyor surface comprises baffle plate.
7. bearing according to claim 6 produces line charging ordering system, it is characterized in that, described baffle plate is fixed in the frame of rectangle belt conveyor, adjustable apart from the height on belt conveyor surface.
8. bearing according to claim 7 produces line charging ordering system, it is characterized in that, trapezoidal notch comprises the first notch and the second notch that are connected with shaping belt conveyor frame, two notches are trapezoidal, and in the docking of less one end, the second notch at the mouth of shaping belt conveyor with 120 ° of oblique lower layouts in inclination angle.
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CN201410143584.8A CN103863798A (en) | 2014-04-11 | 2014-04-11 | Bearing production line feed sequencing system |
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CN201410143584.8A CN103863798A (en) | 2014-04-11 | 2014-04-11 | Bearing production line feed sequencing system |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104369093A (en) * | 2014-09-25 | 2015-02-25 | 无锡斯贝尔磁性材料有限公司 | Work fixture capable of preventing unfilled corner in magnetic core grinding |
CN105083664A (en) * | 2015-06-30 | 2015-11-25 | 中银(宁波)电池有限公司 | Battery labeling machine |
CN111645924A (en) * | 2020-06-02 | 2020-09-11 | 嘉兴精振科技有限公司 | Automatic sorting and arranging device for screw packaging |
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CN201876452U (en) * | 2010-12-10 | 2011-06-22 | 浙江永吉木业有限公司 | Automatic detection device of water ratio in semi-finished solid wood plate |
CN102310996A (en) * | 2010-06-30 | 2012-01-11 | 扬州宝飞机电有限公司 | Automatic blanking mechanism of bearing |
CN103057900A (en) * | 2013-01-09 | 2013-04-24 | 黄维明 | Conveyor belt for metal workpieces |
CN103332473A (en) * | 2013-07-01 | 2013-10-02 | 苏州天惠精密机械科技有限公司 | Automatic arranging and operating mechanism for semi-cylindrical workpiece |
CN203497666U (en) * | 2013-08-27 | 2014-03-26 | 安徽野岭饮料食品有限公司 | Feeding mechanism for beverage bottles used before labeling |
CN203753905U (en) * | 2014-04-11 | 2014-08-06 | 上海师范大学 | Automatic bearing feed sorting machine |
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2014
- 2014-04-11 CN CN201410143584.8A patent/CN103863798A/en active Pending
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
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DE2505451A1 (en) * | 1975-02-10 | 1976-08-19 | Kettner Brauereimaschf | Industrial transport assembly with dwelling facility - has belt conveyor and guide rails on both sides with relative motion for drive interruption |
CN102310996A (en) * | 2010-06-30 | 2012-01-11 | 扬州宝飞机电有限公司 | Automatic blanking mechanism of bearing |
CN201876452U (en) * | 2010-12-10 | 2011-06-22 | 浙江永吉木业有限公司 | Automatic detection device of water ratio in semi-finished solid wood plate |
CN103057900A (en) * | 2013-01-09 | 2013-04-24 | 黄维明 | Conveyor belt for metal workpieces |
CN103332473A (en) * | 2013-07-01 | 2013-10-02 | 苏州天惠精密机械科技有限公司 | Automatic arranging and operating mechanism for semi-cylindrical workpiece |
CN203497666U (en) * | 2013-08-27 | 2014-03-26 | 安徽野岭饮料食品有限公司 | Feeding mechanism for beverage bottles used before labeling |
CN203753905U (en) * | 2014-04-11 | 2014-08-06 | 上海师范大学 | Automatic bearing feed sorting machine |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN104369093A (en) * | 2014-09-25 | 2015-02-25 | 无锡斯贝尔磁性材料有限公司 | Work fixture capable of preventing unfilled corner in magnetic core grinding |
CN105083664A (en) * | 2015-06-30 | 2015-11-25 | 中银(宁波)电池有限公司 | Battery labeling machine |
CN111645924A (en) * | 2020-06-02 | 2020-09-11 | 嘉兴精振科技有限公司 | Automatic sorting and arranging device for screw packaging |
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Application publication date: 20140618 |