CN103862607A - Solar energy water tank horizontal-type foaming production line and production process - Google Patents

Solar energy water tank horizontal-type foaming production line and production process Download PDF

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Publication number
CN103862607A
CN103862607A CN201210551087.2A CN201210551087A CN103862607A CN 103862607 A CN103862607 A CN 103862607A CN 201210551087 A CN201210551087 A CN 201210551087A CN 103862607 A CN103862607 A CN 103862607A
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China
Prior art keywords
water tank
foaming
zone
fixture vehicle
production line
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CN201210551087.2A
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Chinese (zh)
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CN103862607B (en
Inventor
闫苇
吴庆
韩良富
周伟
监海军
马俊春
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Haier Group Corp
Qingdao Economic and Technological Development Zone Haier Water Heater Co Ltd
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Haier Group Corp
Qingdao Economic and Technological Development Zone Haier Water Heater Co Ltd
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Application filed by Haier Group Corp, Qingdao Economic and Technological Development Zone Haier Water Heater Co Ltd filed Critical Haier Group Corp
Priority to CN201710552773.4A priority Critical patent/CN107486965B/en
Priority to CN201210551087.2A priority patent/CN103862607B/en
Publication of CN103862607A publication Critical patent/CN103862607A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C44/00Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
    • B29C44/02Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles for articles of definite length, i.e. discrete articles
    • B29C44/12Incorporating or moulding on preformed parts, e.g. inserts or reinforcements
    • B29C44/1228Joining preformed parts by the expanding material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C44/00Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
    • B29C44/34Auxiliary operations
    • B29C44/35Component parts; Details or accessories
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C44/00Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
    • B29C44/34Auxiliary operations
    • B29C44/36Feeding the material to be shaped
    • B29C44/38Feeding the material to be shaped into a closed space, i.e. to make articles of definite length
    • B29C44/42Feeding the material to be shaped into a closed space, i.e. to make articles of definite length using pressure difference, e.g. by injection or by vacuum
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C44/00Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
    • B29C44/34Auxiliary operations
    • B29C44/60Measuring, controlling or regulating

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  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)

Abstract

The invention relates to a solar energy water tank horizontal-type foaming production line and a production process. The production line comprises a water tank assembly zone, a foaming zone, a curing zone and a finished product unloading zone; the foaming zone and the curing zone are located on annular tracks; mechanical hands are respectively arranged between the assembly zone and the foaming zone, and between the curing zone and the finished product unloading zone; the annular tracks are provided with a water tank foaming tooling vehicle, and the tooling vehicle is connected with transmission devices on the annular tracks. The production line really realizes horizontal-type foaming, guarantees the fluency of the whole process, more easily achieves large-scale automatic production, and can greatly increase the production efficiency. The production process allows the density of a polyurethane foam molding to be 38.5-41 kg/m<3> after foaming of a water tank is completed, greatly improves the foaming quality, and can ensure the stability of foams. After being preassembled, the water tank is horizontally placed in the whole production procedure, so that the labor intensity is reduced, operations are convenient, and the large-scale automatic production is convenient to realize.

Description

Solar water container horizontal type foam production line and production technology
Technical field
The invention belongs to solar energy water tank foaming technical field, specifically, relate to a kind of production line and production technology that can realize solar water container horizontal type foaming.
Background technology
At present, solar water heater polyurethane insulation coating is repeatedly cast for master with vertical foaming.There is following defect:
(1) destroyed the integraty of cabinet insulation material, and the intersection foam that adjacent twice cast forms is in conjunction with bad, serious cracking when foam contraction, forms crack and cave, is unfavorable for heat insulation effect;
(2) height that polyurethane foam need to be climbed in the time filling is too large, and density is seriously inhomogeneous, and generally, between 36-40 KG/m3, material or tired foam often appear lacking in water tank upper end.Can increase shot in order to slow down this mass defect, so not only increase cost, also can cause blow pressure excessive and cause inner bag distortion.
Simultaneously, the vertical foaming production line of existing solar water container is generally a circular orbit, erector's entrucking on circular orbit, fixture vehicle structure heaviness, generally comprise upper die and lower die, counterdie is placed on fixture vehicle, welds two fixed legs from fixture vehicle bilateral symmetry position, needs manual operation to carry out upper and lower mould.Whole production line automation degree is low, and labour intensity is large.The existing production line of realizing the horizontal material feeding filling of solar water container is improved on the basis of vertical foaming production line, mainly fixture vehicle is improved, be divided into base and radiator fixing device, radiator fixing device can carry out 90 degree around base and rotate to realize horizontal and vertical conversion, thereby realizes horizontal material feeding.Improved foaming quality although realize horizontal material feeding, this upset mostly is manual operation, and labour intensity is large, inefficiency and be difficult to realize automated production.
Summary of the invention
The object of the present invention is to provide a kind of solar water container horizontal type foam production line, solved existing foaming production line complex structure, automaticity is low, production efficiency is low and labour intensity is large technical problem.
For solving the problems of the technologies described above, the present invention is achieved by the following technical solutions:
A kind of solar water container horizontal type foam production line, comprise water tank assembly section, foaming zone, slaking district and finished product unload zone, foaming zone and slaking district are positioned on circular orbit, between assembly section and foaming zone, be provided with manipulator between slaking district and finished product unload zone, water tank foaming fixture vehicle is installed on circular orbit, and fixture vehicle is connected with the transmission device on circular orbit.Fixture vehicle comprise carry solar water container base, be installed on base for limiting two baffle plates of solar water container position, for regulating spacing adjusting device and the upper cover of distance between two baffle plates; Two baffle plates are installed on base by slide rail, and spacing adjusting device connects two baffle plates, rotatable being installed on base in rear portion of upper cover, and the front portion of upper cover joins by snap close and base.
As the further improvement of such scheme, the material feeding station place circular orbit of foaming zone is horizontal by 10-20 degree inclination angle, and in the time that fixture vehicle moves to material feeding station, water tank is horizontal by 10-20 degree angle, thereby accelerates material feeding and improve foaming quality.
As the further improvement of such scheme, slaking district and post cure district are divided in slaking, wherein slaking district and foaming zone are positioned on a circular orbit, post cure district is positioned on a circular orbit, article two, between circular orbit, be provided with manipulator, and by manipulator, water tank embraced to post cure district from a slaking district folder.Like this, the water tank that a slaking completes continues slaking to post cure district, can improve foaming quality on the one hand, can also greatly enhance productivity on the other hand.
Further, transmission device and the same actuating unit on two circular orbits joins.
As the further improvement of such scheme, the spacing adjusting device of fixture vehicle comprises two leading screws, and leading screw coordinates with baffle plate by screw thread, and the end of leading screw is provided with power set; Power set comprise the sprocket wheel that is installed in leading screw end, are positioned at the handwheel on base and are installed in the sprocket wheel on handwheel, between sprocket wheel, connect by chain, can realize two spacing adjustment between baffle plate by rotation hand wheel, convenient and swift.
As the further improvement of such scheme, above cover and be provided with pressing plate, pressing plate is installed on and is covered by pressing plate handle, wherein, pressing plate handle coordinates with upper cover by screw thread, and is coupling on pressing plate, thereby regulate the distance of pressing plate and upper cover, to adapt to the water tank of different-diameter.
As the further improvement of such scheme, front and rear at base is provided with support, on the rotatable support that is installed on base rear portion in rear portion of upper cover, the front portion of upper cover joins by the support of snap close and base front portion, on the support at base rear portion, locating piece is installed, to limit the scope opened of upper cover, make the faster and more convenient operation of the opening and closing of upper cover.
In order to facilitate the location of water tank on fixture vehicle, arc collet is installed on base, and pastes rubber cushion on arc collet, to play the effect of protection tank shell.
In order to guarantee foaming quality, water tank all the time in inflating the state of pressurize, is provided with gas cylinder in the motion process of circular orbit on fixture vehicle.
Based on above-mentioned solar water container horizontal type foam production line, the invention allows for a kind of solar water container horizontal type foaming production technology, described technique comprises the steps:
(1) on the streamline of assembly section, inner water tank, shell and end cap are assembled complete;
(2) by manipulator, water tank is laterally pressed from both sides and embraced on the fixture vehicle of circular orbit, fixture vehicle is laterally fixing by water tank, and inner water tank pressure remains on 0.04-0.05MPa, and fixture vehicle is driven and moved on circular orbit by transmission device;
(3) fixture vehicle is after the drying tunnel preheating of 30-50 ℃, arrive material feeding station, fixture vehicle and transmission device depart from, and fixture vehicle is parked on circular orbit, carry out material feeding, polyurethane foam is injected to water tank, and wherein, polyurethane foam free initial density-emitting is 29 ± 1.5KG/m3, material temperature is 20-26 ℃, material feeding speed is 650 ± 20 g/s, and when material feeding, dwell pressure is 0.04-0.05MPa, the urethane foam moulded density * of shot=packing volume * (1.1-1.15);
(4) fixture vehicle and transmission device join, and move to slaking district slaking 20min-30min under the condition of 30-50 ℃ one time;
(5) a complete water tank of slaking is transported to post cure district by manipulator, slaking 40-60min under the condition of 30-35 ℃, the water tank that after being foamed, urethane foam moulded density is 38.5-41KG/m3;
(6) by manipulator, water tank complete post cure is transported to finished product unload zone.
Compared with prior art, advantage of the present invention and good effect are: water tank horizontal type foam production line of the present invention, complete after water tank assembling in assembly section, embraced to the fixture vehicle of circular orbit by manipulator folder, fixture vehicle moves to the material feeding of material feeding station under the drive of driving chain, in the slaking of slaking district, then unload by finished product unload zone, integrated automation level is high, really realize the horizontal type foaming of solar water container, guarantee the fluency of whole technique, and more easily realized extensive production automatically, can greatly enhance productivity.Meanwhile, foam production technique tool of the present invention has the following advantages:
1, can realize once excessive filling of foamed material, guarantee the stability of water tank polyurethane foam and the uniformity of density, after water tank foaming, urethane foam moulded density is 38.5-41KG/m3, greatly improve foaming quality, and can realize material feeding foaming one time, improve production efficiency.
2, realize the inflation pressurize in the motion process of the online body of water tank, can either guarantee that production efficiency also can guarantee the stable of foam.
3, after water tank prepackage, whole production process is horizontal placement, reduces labour intensity, and convenient operation, is convenient to realize mass automatic production.
Read by reference to the accompanying drawings after the detailed description of embodiment of the present invention, it is clearer that the other features and advantages of the invention will become.
Accompanying drawing explanation
Fig. 1 is the structural representation of the specific embodiment of the invention.
Fig. 2 is the structural representation of specific embodiment of the invention fixture vehicle.
Fig. 3 is the side view of Fig. 2 of the specific embodiment of the invention.
Fig. 4 is the structural representation that fixture vehicle of the present invention is connected with circular orbit.
The specific embodiment
Below in conjunction with accompanying drawing, the specific embodiment of the present invention is described in detail.
As shown in Fig. 1,4, solar water container horizontal type foam production line, comprise water tank assembly section, foaming zone, slaking district and finished product unload zone, foaming zone and slaking district are positioned on circular orbit, between assembly section and foaming zone, be provided with manipulator No. 1, between slaking district and finished product unload zone, be provided with No. 3 manipulator.Slaking district and post cure district are divided in slaking, and wherein slaking district and foaming zone are positioned on a circular orbit, and post cure district is positioned on No. two circular orbits, is provided with No. 2 manipulator between two circular orbits.Slaking district and post cure district are distributed on two circular orbits, can improve the utilization rate of fixture vehicle in foaming zone and a slaking district, enhance productivity.Post cure district is arranged on circular orbit rather than a parking space, can enhance productivity and reduce a large amount of manpower transports.Article two, the transmission device on circular orbit and same actuating unit join, and transmission device is driving chain 22.Water tank foaming fixture vehicle is installed on circular orbit, fixture vehicle and detachable connection of driving chain 22 on circular orbit, on driving chain 22, be fixed with mounting part 21, fixture vehicle bottom is provided with liftable hanging device 20, by the lifting realization of liftable hanging device 20 and being connected and separating of mounting part 22, in the time that hanging device 20 is connected with mounting part 21, the motion of driving chain 22 can drive fixture vehicle to move on circular orbit, in the time that hanging device 20 separates with mounting part 21, the motion of driving chain 22 on fixture vehicle without impact, fixture vehicle can rest on circular orbit.
Concrete, assembly section is provided with roller path, and the water tank of prepackage is carried.Carry out the prepackage of water tank in assembly section, comprise the spiral-lock of bottom end cover, installation, the installation of plug and the spiral-lock of upper end cover of inner bag, and foaming cushion rubber is installed.The water tank that prepackage is completed is transported on the fixture vehicle of initial station place's zero load of a circular orbit at foaming zone and place, a slaking district by No. 1 manipulator, water tank is laterally fixed on fixture vehicle, the liftable hanging device 20 of fixture vehicle is connected with the mounting part 21 of driving chain 22, fixture vehicle moves under the drive of driving chain 22, first inner bag is carried out to air tight test, and inflate pressurize, after drying tunnel preheating, to the place's material feeding of material feeding station, after completing, material feeding again inflates pressurize, after solidifying certain hour, disconnect gas, enter a slaking district slaking, dismounting plug after slaking completes, open fixture vehicle, a water tank slaking being completed by No. 2 manipulators is transported on the fixture vehicle of the initial station zero load in post cure district, the fixture vehicle zero load in a slaking district, unloaded fixture vehicle is followed driving chain 22 and is turned round and wait for that to the initial station of a circular orbit next water tank comes foam and a slaking from assembly section transhipment.After the water tank that the fixture vehicle in post cure district is come transhipment is fixed, running continues slaking in post cure district to drive fixture vehicle by driving chain 22, after post cure, open fixture vehicle, be transported to by No. 3 manipulators that finished product unload zone carries out outward appearance cleaning, the operations such as stacking of casing, roll off the production line, unloaded fixture vehicle is followed driving chain 22 and is turned round to the initial station in post cure district, waits for that the water tank that No. 2 manipulators complete a next slaking transports and come to carry out post cure from a slaking district.
Below the fixture vehicle on circular orbit is described:
As shown in Figure 2,3, fixture vehicle comprises as lower member:
Base 1, for carrying solar water container.Base 1 is designed to frame-type, can save material and the weight that alleviates fixture vehicle self.In order to facilitate the location of water tank, what make that water tank places on base 1 is more firm, and arc collet 2 is installed on base 1; solar water container is positioned on arc collet 2; and while paste rubber cushion on arc collet 2, can play cushioning effect in the time placing water tank, thereby protection tank shell.
Two baffle plates 3, for limiting the position of solar water container.Baffle plate 3 is installed on base 1 by slide rail 4, and baffle plate 3 can move along slide rail 4, thereby realizes the adjustment of spacing between two baffle plates 3, to be applicable to the water tank of different model size.Spacing adjustment between two baffle plates 3 mainly realizes by spacing adjusting device, spacing adjusting device connects two baffle plates 3, comprise two leading screws 5, article two, leading screw 5 all coordinates with baffle plate 3 by screw thread, leading screw 5 two ends hand of spirals are contrary, can guarantee that leading screw 5 rotates time, two baffle plate 3 spacing increase or reduce, can guarantee again to lock when leading screw 5 is static the effect of two baffle plates 3, end at leading screw 5 is provided with power set, power set comprise a handwheel 7 being installed on base 1, on handwheel 7, be fixed with sprocket wheel 6, leading screw 5 ends are also fixed with sprocket wheel 6, between each sprocket wheel 6, connect by chain 8.Like this, in the time of the spacing of adjusting between two baffle plates 3, can use handwheel 7 to drive leading screw 5 to rotate, thereby make two baffle plates 3 realize relative motion.In order to facilitate water tank foaming material feeding, on baffle plate 3, offer material hole 15 and water pipe through hole 16.
Upper cover 9, upper cover 9 is designed to frame-type, can save material and the weight that alleviates fixture vehicle self.Rotatable being installed on base 1 in rear portion of upper cover 9, the front portion of upper cover 9 joins by snap close 10 and base 1.More firm in order to guarantee water tank placement, be generally provided with support 11 at the front and rear of base 1, on the rotatable support 11 that is installed on base 1 rear portion in rear portion of upper cover 9, the front portion of upper cover 9 joins by snap close 10 and the support 11 of base 1 front portion.On upper cover 9, be provided with pressing plate 12, pressing plate 12 is installed on upper cover 9 by pressing plate handle 13, and wherein, pressing plate handle 13 coordinates with upper cover 9 by screw thread, and is coupling on pressing plate 12.Like this, be the distance of adjustable pressure plate 12 and upper cover 9 by rotary pressure plate handle 13, thereby make pressing plate 12 push down or unclamp the foaming plug of water tank.The scope of opening in order to limit upper cover 9, makes faster and more convenient operation, and the locating piece 14 for limiting upper cover 9 positions is installed on the support 11 at base 1 rear portion.Locating piece 14 can limit upper cover 9 and rotate within the scope of 0-150 degree.
Gas cylinder 17, is arranged on fixture vehicle.Fill, solidify at water tank foaming and guarantee that water tank internal pressure constant when slaking early stage, to play pressure maintaining effect, in order to avoid gas leakage causes inner water tank distortion.
In order to facilitate the movement of fixture vehicle, in the bottom of base 1, underframe 18 is installed, the bottom of underframe 18 is provided with wheel 19.Wheel 19 moves on circular orbit.
The use procedure of fixture vehicle is as follows, when water tank is fixed on fixture vehicle, water tank folder is embraced to the base 1 of fixture vehicle, and turning handle 7, regulates the distance between two baffle plates 3, until two baffle plates 3 prop up the two ends of water tank.Close upper cover 9, and use snap close 10 that upper cover 9 is fixed on the support 11 of base 1.Make pressing plate 12 push down the foaming plug of water tank, move and cause water tank both sides foaming Density inhomogeneity with the plug that prevents from foaming, water tank is fixing complete.Gas cylinder 17 joins with inner water tank, guarantees that water tank internal pressure is constant, to avoid gas leakage to cause inner water tank distortion.Water tank when fixture vehicle unloads, is opened to snap close 10, upper cover 9 is opened, turning handle 7, regulates the distance between two baffle plates 9, until two baffle plates 3 leave the two ends of water tank, can adopt manipulator water tank to be transported to from fixture vehicle to other stations.
Solar water container horizontal type foaming production technology, described technique comprises the steps:
(1), on the roller path of assembly section, the water tank of prepackage is carried.On the streamline of assembly section, carry out the prepackage of water tank, comprise the spiral-lock of bottom end cover, the spiral-lock of the installation of inner bag, the installation of plug and upper end cover, and foaming cushion rubber is installed.After assembling, roller path is delivered to the position of No. 1 manipulator.
(2) by No. 1 manipulator, water tank complete assembling is laterally pressed from both sides and embraced on the fixture vehicle of an initial station of circular orbit place's zero load, fixture vehicle is laterally fixing by water tank, gas cylinder 17 on fixture vehicle is to inner water tank inflation pressurize, carry out air tight test, and making inner water tank pressure remain on 0.04-0.05MPa, fixture vehicle is driven and is moved on circular orbit by transmission device.
(3) fixture vehicle is after the drying tunnel preheating of 30-50 ℃, arrive material feeding station, fixture vehicle and transmission device depart from, and fixture vehicle is parked on circular orbit, carry out material feeding, polyurethane foam is injected to water tank, and wherein, polyurethane foam free initial density-emitting is 29 ± 1.5KG/m3, material temperature is 20-26 ℃, material feeding speed is 650 ± 20 g/s, and when material feeding, dwell pressure is 0.04-0.05MPa, the urethane foam moulded density * of shot=packing volume * (1.1-1.15); After material feeding completes, again inflate pressurize, after curing certain hour, disconnect gas.
(4) fixture vehicle and transmission device join, and move to slaking district slaking 20min-30min under the condition of 30-50 ℃ one time, and move to manipulator place No. 2.
(5) No. 2 manipulator is transported to a complete water tank of slaking on the fixture vehicle of initial station place's zero load of No. two circular orbits, under the condition of 30-35 ℃, carry out post cure 40-60min, the water tank that after being foamed, urethane foam moulded density is 38.5-41KG/m3, moves to manipulator place No. 3.
(6) by No. 3 manipulators, water tank complete post cure is transported to finished product unload zone, carries out outward appearance cleaning, the operations such as stacking of casing, roll off the production line.
In sum, solar water container horizontal type foam production line automaticity of the present invention is high, greatly reduces labour intensity, when production cost reduces, can improve the quality of products, and has really realized the horizontal type foaming of solar water container.
Finally it should be noted that: above embodiment only, in order to technical scheme of the present invention to be described, is not intended to limit; Although the present invention is had been described in detail with reference to previous embodiment, those of ordinary skill in the art is to be understood that: its technical scheme that still can record aforementioned each embodiment is modified, or part technical characterictic is wherein equal to replacement; And these modifications or replacement do not make the essence of appropriate technical solution depart from the spirit and scope of various embodiments of the present invention technical scheme.

Claims (10)

1. a solar water container horizontal type foam production line, comprise water tank assembly section, foaming zone, slaking district and finished product unload zone, it is characterized in that: described foaming zone and slaking district are positioned on circular orbit, assembly section and foaming zone, between slaking district and finished product unload zone, be provided with manipulator, water tank foaming fixture vehicle is installed on described circular orbit, fixture vehicle is connected with the transmission device on circular orbit, described fixture vehicle comprises the base that carries solar water container, be installed on base for limiting two baffle plates of solar water container position, for regulating spacing adjusting device and the upper cover of distance between two baffle plates, described two baffle plates are installed on base by slide rail, and described spacing adjusting device connects two baffle plates, rotatable being installed on base in rear portion of described upper cover, and the front portion of upper cover joins by snap close and base.
2. solar water container horizontal type foam production line according to claim 1, is characterized in that: the circular orbit at described foaming zone material feeding station place is horizontal by 10-20 degree inclination angle.
3. solar water container horizontal type foam production line according to claim 1, it is characterized in that: slaking district and post cure district are divided in described slaking, wherein slaking district and foaming zone are positioned on a circular orbit, post cure district is positioned on a circular orbit, between described two circular orbits, is provided with manipulator.
4. solar water container horizontal type foam production line according to claim 3, is characterized in that: transmission device and same actuating unit on described two circular orbits join.
5. solar water container horizontal type foam production line according to claim 1, it is characterized in that: described spacing adjusting device comprises two leading screws, described leading screw coordinates with baffle plate by screw thread, the end of described leading screw is provided with power set, described power set comprise the sprocket wheel that is installed in leading screw end, be positioned at the handwheel on base and be installed in the sprocket wheel on handwheel, between described sprocket wheel, connecting by chain.
6. solar water container horizontal type foam production line according to claim 1, it is characterized in that: on described, cover and be provided with pressing plate, described pressing plate is installed on and is covered by pressing plate handle, and described pressing plate handle coordinates with upper cover by screw thread, and is coupling on pressing plate.
7. solar water container horizontal type foam production line according to claim 1, it is characterized in that: the front and rear of described base is provided with support, on the rotatable support that is installed on base rear portion in rear portion of described upper cover, the front portion of described upper cover joins by the support of snap close and base front portion, on the support at described base rear portion, locating piece is installed.
8. solar water container horizontal type foam production line according to claim 1, is characterized in that: arc collet is installed on described base, on described arc collet, pastes rubber cushion.
9. solar water container horizontal type foam production line according to claim 1, is characterized in that: on described fixture vehicle, gas cylinder is installed.
10. a solar water container horizontal type foaming production technology, is characterized in that: described technique comprises the steps:
(1) on the streamline of assembly section, inner water tank, shell and end cap are assembled complete;
(2) by manipulator, water tank is laterally pressed from both sides and embraced on the fixture vehicle of circular orbit, fixture vehicle is laterally fixing by water tank, and inner water tank pressure remains on 0.04-0.05MPa, and fixture vehicle is driven and moved on circular orbit by transmission device;
(3) fixture vehicle is after the drying tunnel preheating of 30-50 ℃, arrive material feeding station, fixture vehicle and transmission device depart from, and fixture vehicle is parked on circular orbit, carry out material feeding, polyurethane foam is injected to water tank, and wherein, polyurethane foam free initial density-emitting is 29 ± 1.5KG/m3, material temperature is 20-26 ℃, material feeding speed is 650 ± 20 g/s, and when material feeding, dwell pressure is 0.04-0.05MPa, the urethane foam moulded density * of shot=packing volume * (1.1-1.15);
(4) fixture vehicle and transmission device join, and move to slaking district slaking 20min-30min under the condition of 30-50 ℃ one time;
(5) a complete water tank of slaking is transported to post cure district by manipulator, slaking 40-60min under the condition of 30-35 ℃, the water tank that after being foamed, urethane foam moulded density is 38.5-41KG/m3;
(6) by manipulator, water tank complete post cure is transported to finished product unload zone.
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104908192A (en) * 2015-05-31 2015-09-16 扬州市君睿创智工业设计有限公司 Water tank foaming process method
CN107672108A (en) * 2017-09-30 2018-02-09 安徽艾普智能装备有限公司 A kind of governor motion applied to refrigerator foam field
CN107701127A (en) * 2017-10-10 2018-02-16 桂林航天工业学院 A kind of adjustable hydraulic gate clamping and horizontal propulsion device

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US20020195736A1 (en) * 2001-06-20 2002-12-26 Potter William R. Steam chest for use with vertical and horizontal presses and method of use thereof
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Publication number Priority date Publication date Assignee Title
CN104908192A (en) * 2015-05-31 2015-09-16 扬州市君睿创智工业设计有限公司 Water tank foaming process method
CN107672108A (en) * 2017-09-30 2018-02-09 安徽艾普智能装备有限公司 A kind of governor motion applied to refrigerator foam field
CN107672108B (en) * 2017-09-30 2019-09-27 安徽艾普智能装备有限公司 A kind of regulating mechanism applied to refrigerator foam field
CN107701127A (en) * 2017-10-10 2018-02-16 桂林航天工业学院 A kind of adjustable hydraulic gate clamping and horizontal propulsion device

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