CN103861899A - Vertical shaping machine for shaping shaft sleeve with flange - Google Patents
Vertical shaping machine for shaping shaft sleeve with flange Download PDFInfo
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- CN103861899A CN103861899A CN201410094114.7A CN201410094114A CN103861899A CN 103861899 A CN103861899 A CN 103861899A CN 201410094114 A CN201410094114 A CN 201410094114A CN 103861899 A CN103861899 A CN 103861899A
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Abstract
Description
技术领域 technical field
本发明涉及整形机械,尤其涉及一种加工滑动轴承用的对带法兰轴套整形的立式整形机。 The present invention relates to shaping machines, in particular to a vertical shaping machine for shaping sleeves with flanges used for processing sliding bearings.
背景技术 Background technique
现在市场上滑动轴承的产量在快速增长,滑动轴承从其结构形式分为直通式轴套、带法兰边轴套、垫片、滑块等。由于滑动轴承结构紧凑、承载能量强,制造成本低、制造工艺简单,加上近年来各种新材料的问世,滑动轴承的优势将逐步显现,越来越得到用户的认可,轴套的产量逐年提高,生产方式逐步走向自动化的大批量高效生产。但其中带法兰轴套的整形工艺现在还停留在手工整形上,其整形的模具大,人工操作的劳动强度大,整形效率低。 Now the output of sliding bearings in the market is increasing rapidly, and sliding bearings are divided into straight-through bushings, bushings with flanges, gaskets, sliders, etc. from their structural forms. Due to the compact structure of sliding bearings, strong load capacity, low manufacturing cost, simple manufacturing process, and the advent of various new materials in recent years, the advantages of sliding bearings will gradually appear, and they are more and more recognized by users. The output of shaft sleeves is increasing year by year. Improvement, the production method is gradually moving towards automated mass and efficient production. However, the shaping process of the flanged shaft sleeve still remains on the manual shaping now, the shaping mold is large, the labor intensity of manual operation is large, and the shaping efficiency is low.
发明内容 Contents of the invention
本发明的目的在于提供一种结构简单、制造和使用方便,整形速度快的用于带法兰轴套整形的立式整形机。 The purpose of the present invention is to provide a vertical shaping machine for shaping bushes with flanges, which is simple in structure, easy to manufacture and use, and fast in shaping speed.
为了达到上述目的,本发明的技术方案是:它包括有立式的底架,底架上固定有由四根立柱与上连接板和下连接板固定组成的机架,其特征是在上连接板上安装有液压油缸,液压油缸与液压系统连接,在液压油缸的活塞杆头部固定有活动板,活动板中间固定有一根整形芯棒,活动板的下面经螺栓连接有压料板,在整形芯棒两侧的活动板与压料板之间分别安装有二个压紧弹簧,整形芯棒穿过压料板,在整形芯棒左右两侧的压料板上固定有二根拉杆,拉杆的下端经横亘与推料杆相连,起出料作用,在下连接板上固定有整型模,整形模的模孔中心与整形芯棒中心同心。 In order to achieve the above object, the technical solution of the present invention is: it includes a vertical underframe, on which is fixed a frame consisting of four uprights and the upper connecting plate and the lower connecting plate, which is characterized in that it is connected on the upper A hydraulic cylinder is installed on the board, and the hydraulic cylinder is connected with the hydraulic system. A movable plate is fixed on the head of the piston rod of the hydraulic cylinder, and a shaping mandrel is fixed in the middle of the movable plate. Two compression springs are respectively installed between the movable plate and the binder plate on both sides of the shaping mandrel. The lower end of the tie rod is connected with the pusher rod through a span to play a role in discharging the material. A shaping die is fixed on the lower connecting plate, and the center of the die hole of the shaping die is concentric with the center of the shaping mandrel.
所述的压紧弹簧为氮气弹簧。 The compression spring is a nitrogen gas spring.
在推料杆下端与横亘连接处安装一根顶起弹簧,顶起弹簧顶住推料杆上的台肩。 A jack-up spring is installed at the joint between the lower end of the push rod and the span, and the jack-up spring bears against the shoulder on the push rod.
根据上述方案设计的用于带法兰轴套整形的立式整形机,液压油缸的活塞杆在液压系统的控制下作往复运动,当活塞杆向下运动时,连接在压紧弹簧下面的压料板把需整形的轴套压入整形模中,固定在活动板上的整形芯棒对压入整形模孔中需整形的轴套实施整形。活塞杆向上时与横亘连接的推料杆把整形好的轴套推出整形模,取出整形好的轴套,同时再放入需整形的轴套,进入下一轮回整形,其生产效率是手工整形的3倍。并且该整形机可以编入滑动轴承生产流水线中的整形工装,改变了原先由于其中的手工整形而不能进行滑动轴承全面自动化生产的现状。 According to the above scheme designed for the vertical plastic machine with flange sleeve plastic, the piston rod of the hydraulic cylinder reciprocates under the control of the hydraulic system. The material plate presses the shaft sleeve to be shaped into the shaping die, and the shaping mandrel fixed on the movable plate performs shaping to the shaft sleeve to be pressed into the hole of the shaping die. When the piston rod is upwards, the push rod connected with the span pushes the reshaped bushing out of the shaping mold, takes out the reshaped bushing, and puts in the bushing to be reshaped at the same time, and enters the next cycle of shaping. 3 times. And the shaping machine can be incorporated into the shaping tooling in the sliding bearing production line, which has changed the current situation that the sliding bearing cannot be fully automated due to the manual shaping.
附图说明 Description of drawings
图1是用于带法兰轴套整形的立式整形机在整形前、后的主视图; Fig. 1 is the front view before and after shaping of the vertical shaping machine used for shaping the shaft sleeve with flange;
图2是用于带法兰轴套整形的立式整形机在整形时的状态图。 Figure 2 is a state diagram of the vertical shaping machine used for shaping the shaft sleeve with flanges during shaping.
图中:1、底架;2、立柱;3、上连接板;4、下连接板;5、机架;6、液压油缸;7、活塞杆;8、连接板;9、活动板;10、整形芯棒;11、螺栓;12、压料板;13、氮气弹簧;14、拉杆;15、横亘;16、推料杆;17、整型模、18、顶起弹簧;19、轴套。 In the figure: 1. Underframe; 2. Column; 3. Upper connecting plate; 4. Lower connecting plate; 5. Rack; 6. Hydraulic cylinder; 7. Piston rod; 8. Connecting plate; 9. Movable plate; 10 , Reshaping mandrel; 11, Bolt; 12, Binder plate; 13, Nitrogen spring; 14, Pull rod; .
具体实施方式 Detailed ways
下面结合附图对本发明作进一步的描述。 The present invention will be further described below in conjunction with the accompanying drawings.
图1是用于带法兰轴套整形的立式整形机结构示意图。从图中看出,它包括有立式的底架1,底架1上固定有由四根立柱2与上连接板3和下连接板4固定组成的机架5,在上连接板3上安装有液压油缸6,液压油缸6与液压系统连接,在液压油缸6的活塞杆7头部经连接板8固定有活动板9,活动板9中间固定有一根整形芯棒10,活动板9的下面经螺栓11连接有压料板12,在整形芯棒10两侧的活动板9与压料板12之间分别安装有二个氮气弹簧13,整形芯棒10穿过压料板12,在整形芯棒10左右两侧的压料板12上固定有二根拉杆14,拉杆14的下端经横亘15与推料杆16相连,起出料作用。在下连接板4上固定有整型模17,整形模17的模孔中心与整形芯棒10中心同心。在推料杆16下端与横亘15连接处安装一根顶起弹簧18,顶起弹簧18顶住推料杆16上的台肩,当拉杆14和横亘15向下运动时,推料杆16在顶起弹簧18的作用下仍处在顶起位置,使得放置在推料杆16上的轴套19不倾倒。
Fig. 1 is a schematic structural diagram of a vertical shaping machine for shaping a shaft sleeve with a flange. As can be seen from the figure, it includes a
使用时,活塞杆7带动活动板9作往复运动。在活塞杆7向下运动时,活动板9也一起向下运动,活动板9上的二个氮气弹簧13在弹力的作用下推动压料板12向下运动,压料板12向下运动时,把需整形的轴套19压入整形模17中后,活动板9克服氮气弹簧13的弹力继续下运动,带动整形芯棒10对轴套19实施整形如图2所示。活塞杆7回程时,压料板12在氮气弹簧13的弹力作用下仍压住轴套19,避免整形芯棒10在回程时,把轴套19从整形模17中带出来。当整形芯棒10脱出轴套19时,活动板9通过螺栓11带动压料板12向上运动,同时拉杆14带动横亘15向上运动,横亘15克服顶起弹簧18的弹力推动推料杆16向上运动,把整形后的轴套19推出整形模17如图1所示,然后取下整形后的轴套19,添上需整形的轴套19,进入下一循环,通过电器开关进行单循环,如此往复连续对轴套19进行整形。
During use, the
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410094114.7A CN103861899A (en) | 2014-03-14 | 2014-03-14 | Vertical shaping machine for shaping shaft sleeve with flange |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201410094114.7A CN103861899A (en) | 2014-03-14 | 2014-03-14 | Vertical shaping machine for shaping shaft sleeve with flange |
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| CN103861899A true CN103861899A (en) | 2014-06-18 |
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| CN201410094114.7A Pending CN103861899A (en) | 2014-03-14 | 2014-03-14 | Vertical shaping machine for shaping shaft sleeve with flange |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106345932A (en) * | 2016-08-29 | 2017-01-25 | 嘉善凯蒂滑动轴承有限公司 | Oil pressure shaper |
| CN109127833A (en) * | 2018-09-07 | 2019-01-04 | 嘉兴维恩机械有限公司 | A kind of flanging and restriking machine |
| CN109127789A (en) * | 2018-09-07 | 2019-01-04 | 嘉兴维恩机械有限公司 | A kind of reshaping device for flanging and restriking machine |
| CN109648029A (en) * | 2019-01-25 | 2019-04-19 | 重庆长征重工有限责任公司 | The forging die set and its forging method of large thin-wall cylinder class ring flange |
| CN110184433A (en) * | 2019-07-02 | 2019-08-30 | 瓦房店金冠达轴承制造有限公司 | A kind of combination pressing mold |
| CN117259500A (en) * | 2023-11-23 | 2023-12-22 | 大连瑞丰中轴科技发展有限公司 | Diameter-adjusting die for bearing machining |
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| CN201669336U (en) * | 2010-04-26 | 2010-12-15 | 徐州中部矿山设备有限公司 | Bearing positioning device in 12-point pressing bearing block |
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| CN203791403U (en) * | 2014-03-14 | 2014-08-27 | 浙江双飞无油轴承股份有限公司 | Vertical shaping machine for shaping of flanged bushings |
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Patent Citations (8)
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| US4103574A (en) * | 1974-08-01 | 1978-08-01 | Greer H William | Tool assembly, method of manufacture and components thereof |
| DE3108688A1 (en) * | 1981-03-07 | 1982-09-23 | Erwin 5883 Kierspe Umlauf | Spring arrangement |
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| CN202877284U (en) * | 2012-09-03 | 2013-04-17 | 浙江双飞无油轴承股份有限公司 | Wrapped bearing bush dedicated one-way double-channel horizontal type trueing machine |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106345932A (en) * | 2016-08-29 | 2017-01-25 | 嘉善凯蒂滑动轴承有限公司 | Oil pressure shaper |
| CN109127833A (en) * | 2018-09-07 | 2019-01-04 | 嘉兴维恩机械有限公司 | A kind of flanging and restriking machine |
| CN109127789A (en) * | 2018-09-07 | 2019-01-04 | 嘉兴维恩机械有限公司 | A kind of reshaping device for flanging and restriking machine |
| CN109648029A (en) * | 2019-01-25 | 2019-04-19 | 重庆长征重工有限责任公司 | The forging die set and its forging method of large thin-wall cylinder class ring flange |
| CN110184433A (en) * | 2019-07-02 | 2019-08-30 | 瓦房店金冠达轴承制造有限公司 | A kind of combination pressing mold |
| CN117259500A (en) * | 2023-11-23 | 2023-12-22 | 大连瑞丰中轴科技发展有限公司 | Diameter-adjusting die for bearing machining |
| CN117259500B (en) * | 2023-11-23 | 2024-01-30 | 大连瑞丰中轴科技发展有限公司 | Diameter-adjusting die for bearing machining |
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Application publication date: 20140618 |