CN103861899A - Vertical shaping machine for shaping shaft sleeve with flange - Google Patents

Vertical shaping machine for shaping shaft sleeve with flange Download PDF

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Publication number
CN103861899A
CN103861899A CN201410094114.7A CN201410094114A CN103861899A CN 103861899 A CN103861899 A CN 103861899A CN 201410094114 A CN201410094114 A CN 201410094114A CN 103861899 A CN103861899 A CN 103861899A
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China
Prior art keywords
shaping
core rod
vertical
plate
connecting plate
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Pending
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CN201410094114.7A
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Chinese (zh)
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蔡根荣
胡志刚
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ZHEJIANG SF OILLESS BEARING CO Ltd
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ZHEJIANG SF OILLESS BEARING CO Ltd
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Priority to CN201410094114.7A priority Critical patent/CN103861899A/en
Publication of CN103861899A publication Critical patent/CN103861899A/en
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Abstract

The invention discloses a vertical shaping machine for shaping a shaft sleeve with a flange. The vertical shaping machine comprises a vertical bottom frame, wherein a machine frame formed by fixing four upright posts with an upper connecting plate and a lower connecting plate is fixedly arranged on the bottom frame. The vertical shaping machine is characterized in that a hydraulic oil cylinder is arranged on the upper connecting plate, the hydraulic oil cylinder is connected with a hydraulic system, the head part of a piston rod of the hydraulic oil cylinder is fixed with a movable plate, the middle of the movable plate is fixedly provided with a shaping core rod, the lower side of the movable plate is connected with a material pressing plate through a screw bolt, two compression springs are respectively arranged between the material pressing plate and the movable plate arranged at the two sides of the shaping core rod, the shaping core rod passes through the material pressing plate, two pull rods are fixedly arranged on the material pressing plate arranged at the left side and the right side of the shaping core rod, the lower ends of the pull rods are connected with a material pushing rod through a cross beam for realizing a material discharging effect, a shaping mold is fixedly arranged on the lower connecting plate, and the center of the mold hole of the shaping mold is concentric with the center of the shaping core rod. The vertical shaping machine has the advantages that the artificial shaping is replaced, the work intensity is low, and the production efficiency is high.

Description

用于带法兰轴套整形的立式整形机Vertical shaping machines for shaping bushes with flanges

技术领域 technical field

    本发明涉及整形机械,尤其涉及一种加工滑动轴承用的对带法兰轴套整形的立式整形机。 The present invention relates to shaping machines, in particular to a vertical shaping machine for shaping sleeves with flanges used for processing sliding bearings.

背景技术 Background technique

现在市场上滑动轴承的产量在快速增长,滑动轴承从其结构形式分为直通式轴套、带法兰边轴套、垫片、滑块等。由于滑动轴承结构紧凑、承载能量强,制造成本低、制造工艺简单,加上近年来各种新材料的问世,滑动轴承的优势将逐步显现,越来越得到用户的认可,轴套的产量逐年提高,生产方式逐步走向自动化的大批量高效生产。但其中带法兰轴套的整形工艺现在还停留在手工整形上,其整形的模具大,人工操作的劳动强度大,整形效率低。 Now the output of sliding bearings in the market is increasing rapidly, and sliding bearings are divided into straight-through bushings, bushings with flanges, gaskets, sliders, etc. from their structural forms. Due to the compact structure of sliding bearings, strong load capacity, low manufacturing cost, simple manufacturing process, and the advent of various new materials in recent years, the advantages of sliding bearings will gradually appear, and they are more and more recognized by users. The output of shaft sleeves is increasing year by year. Improvement, the production method is gradually moving towards automated mass and efficient production. However, the shaping process of the flanged shaft sleeve still remains on the manual shaping now, the shaping mold is large, the labor intensity of manual operation is large, and the shaping efficiency is low.

发明内容 Contents of the invention

    本发明的目的在于提供一种结构简单、制造和使用方便,整形速度快的用于带法兰轴套整形的立式整形机。 The purpose of the present invention is to provide a vertical shaping machine for shaping bushes with flanges, which is simple in structure, easy to manufacture and use, and fast in shaping speed.

为了达到上述目的,本发明的技术方案是:它包括有立式的底架,底架上固定有由四根立柱与上连接板和下连接板固定组成的机架,其特征是在上连接板上安装有液压油缸,液压油缸与液压系统连接,在液压油缸的活塞杆头部固定有活动板,活动板中间固定有一根整形芯棒,活动板的下面经螺栓连接有压料板,在整形芯棒两侧的活动板与压料板之间分别安装有二个压紧弹簧,整形芯棒穿过压料板,在整形芯棒左右两侧的压料板上固定有二根拉杆,拉杆的下端经横亘与推料杆相连,起出料作用,在下连接板上固定有整型模,整形模的模孔中心与整形芯棒中心同心。 In order to achieve the above object, the technical solution of the present invention is: it includes a vertical underframe, on which is fixed a frame consisting of four uprights and the upper connecting plate and the lower connecting plate, which is characterized in that it is connected on the upper A hydraulic cylinder is installed on the board, and the hydraulic cylinder is connected with the hydraulic system. A movable plate is fixed on the head of the piston rod of the hydraulic cylinder, and a shaping mandrel is fixed in the middle of the movable plate. Two compression springs are respectively installed between the movable plate and the binder plate on both sides of the shaping mandrel. The lower end of the tie rod is connected with the pusher rod through a span to play a role in discharging the material. A shaping die is fixed on the lower connecting plate, and the center of the die hole of the shaping die is concentric with the center of the shaping mandrel.

所述的压紧弹簧为氮气弹簧。 The compression spring is a nitrogen gas spring.

在推料杆下端与横亘连接处安装一根顶起弹簧,顶起弹簧顶住推料杆上的台肩。 A jack-up spring is installed at the joint between the lower end of the push rod and the span, and the jack-up spring bears against the shoulder on the push rod.

根据上述方案设计的用于带法兰轴套整形的立式整形机,液压油缸的活塞杆在液压系统的控制下作往复运动,当活塞杆向下运动时,连接在压紧弹簧下面的压料板把需整形的轴套压入整形模中,固定在活动板上的整形芯棒对压入整形模孔中需整形的轴套实施整形。活塞杆向上时与横亘连接的推料杆把整形好的轴套推出整形模,取出整形好的轴套,同时再放入需整形的轴套,进入下一轮回整形,其生产效率是手工整形的3倍。并且该整形机可以编入滑动轴承生产流水线中的整形工装,改变了原先由于其中的手工整形而不能进行滑动轴承全面自动化生产的现状。 According to the above scheme designed for the vertical plastic machine with flange sleeve plastic, the piston rod of the hydraulic cylinder reciprocates under the control of the hydraulic system. The material plate presses the shaft sleeve to be shaped into the shaping die, and the shaping mandrel fixed on the movable plate performs shaping to the shaft sleeve to be pressed into the hole of the shaping die. When the piston rod is upwards, the push rod connected with the span pushes the reshaped bushing out of the shaping mold, takes out the reshaped bushing, and puts in the bushing to be reshaped at the same time, and enters the next cycle of shaping. 3 times. And the shaping machine can be incorporated into the shaping tooling in the sliding bearing production line, which has changed the current situation that the sliding bearing cannot be fully automated due to the manual shaping.

附图说明 Description of drawings

图1是用于带法兰轴套整形的立式整形机在整形前、后的主视图; Fig. 1 is the front view before and after shaping of the vertical shaping machine used for shaping the shaft sleeve with flange;

图2是用于带法兰轴套整形的立式整形机在整形时的状态图。 Figure 2 is a state diagram of the vertical shaping machine used for shaping the shaft sleeve with flanges during shaping.

图中:1、底架;2、立柱;3、上连接板;4、下连接板;5、机架;6、液压油缸;7、活塞杆;8、连接板;9、活动板;10、整形芯棒;11、螺栓;12、压料板;13、氮气弹簧;14、拉杆;15、横亘;16、推料杆;17、整型模、18、顶起弹簧;19、轴套。 In the figure: 1. Underframe; 2. Column; 3. Upper connecting plate; 4. Lower connecting plate; 5. Rack; 6. Hydraulic cylinder; 7. Piston rod; 8. Connecting plate; 9. Movable plate; 10 , Reshaping mandrel; 11, Bolt; 12, Binder plate; 13, Nitrogen spring; 14, Pull rod; .

具体实施方式 Detailed ways

下面结合附图对本发明作进一步的描述。 The present invention will be further described below in conjunction with the accompanying drawings.

图1是用于带法兰轴套整形的立式整形机结构示意图。从图中看出,它包括有立式的底架1,底架1上固定有由四根立柱2与上连接板3和下连接板4固定组成的机架5,在上连接板3上安装有液压油缸6,液压油缸6与液压系统连接,在液压油缸6的活塞杆7头部经连接板8固定有活动板9,活动板9中间固定有一根整形芯棒10,活动板9的下面经螺栓11连接有压料板12,在整形芯棒10两侧的活动板9与压料板12之间分别安装有二个氮气弹簧13,整形芯棒10穿过压料板12,在整形芯棒10左右两侧的压料板12上固定有二根拉杆14,拉杆14的下端经横亘15与推料杆16相连,起出料作用。在下连接板4上固定有整型模17,整形模17的模孔中心与整形芯棒10中心同心。在推料杆16下端与横亘15连接处安装一根顶起弹簧18,顶起弹簧18顶住推料杆16上的台肩,当拉杆14和横亘15向下运动时,推料杆16在顶起弹簧18的作用下仍处在顶起位置,使得放置在推料杆16上的轴套19不倾倒。 Fig. 1 is a schematic structural diagram of a vertical shaping machine for shaping a shaft sleeve with a flange. As can be seen from the figure, it includes a vertical underframe 1, and the underframe 1 is fixed with a frame 5 composed of four columns 2, an upper connecting plate 3 and a lower connecting plate 4. On the upper connecting plate 3 A hydraulic cylinder 6 is installed, and the hydraulic cylinder 6 is connected with the hydraulic system. At the head of the piston rod 7 of the hydraulic cylinder 6, a movable plate 9 is fixed through a connecting plate 8, and a shaping mandrel 10 is fixed in the middle of the movable plate 9. Bolt 11 is connected with binder plate 12 below, and two nitrogen springs 13 are respectively installed between movable plate 9 and binder plate 12 on both sides of shaping mandrel 10, and shaping mandrel 10 passes binder plate 12, and Two pull rods 14 are fixed on the binder plates 12 on the left and right sides of the shaping mandrel 10, and the lower ends of the pull rods 14 are connected with the pusher rod 16 through the span 15 to play a discharging effect. On the lower connecting plate 4, a shaping die 17 is fixed, and the die hole center of the shaping die 17 is concentric with the center of the shaping mandrel 10. A jacking spring 18 is installed at the joint between the lower end of the push rod 16 and the span 15, and the jack spring 18 bears against the shoulder on the push rod 16. When the pull rod 14 and the span 15 moved downward, the push rod 16 Under the effect of the jack-up spring 18, it is still in the jack-up position, so that the axle sleeve 19 placed on the push rod 16 does not topple over.

使用时,活塞杆7带动活动板9作往复运动。在活塞杆7向下运动时,活动板9也一起向下运动,活动板9上的二个氮气弹簧13在弹力的作用下推动压料板12向下运动,压料板12向下运动时,把需整形的轴套19压入整形模17中后,活动板9克服氮气弹簧13的弹力继续下运动,带动整形芯棒10对轴套19实施整形如图2所示。活塞杆7回程时,压料板12在氮气弹簧13的弹力作用下仍压住轴套19,避免整形芯棒10在回程时,把轴套19从整形模17中带出来。当整形芯棒10脱出轴套19时,活动板9通过螺栓11带动压料板12向上运动,同时拉杆14带动横亘15向上运动,横亘15克服顶起弹簧18的弹力推动推料杆16向上运动,把整形后的轴套19推出整形模17如图1所示,然后取下整形后的轴套19,添上需整形的轴套19,进入下一循环,通过电器开关进行单循环,如此往复连续对轴套19进行整形。 During use, the piston rod 7 drives the movable plate 9 to reciprocate. When the piston rod 7 moved downward, the movable plate 9 also moved downward together, and the two nitrogen springs 13 on the movable plate 9 pushed the clamping plate 12 to move downward under the action of elastic force. After the axle sleeve 19 that needs shaping is pressed in the shaping mold 17, the movable plate 9 overcomes the elastic force of the nitrogen spring 13 and continues to move down, and drives the shaping mandrel 10 to implement shaping on the axle sleeve 19 as shown in Figure 2. When the piston rod 7 returns, the binder plate 12 still presses the axle sleeve 19 under the elastic force of the nitrogen spring 13, so as to prevent the shaping mandrel 10 from bringing the axle sleeve 19 out of the shaping die 17 during the return stroke. When the shaping mandrel 10 comes out of the shaft sleeve 19, the movable plate 9 drives the pressure plate 12 to move upward through the bolt 11, and at the same time, the pull rod 14 drives the span 15 to move upward, and the span 15 overcomes the elastic force of the jacking spring 18 to push the push rod 16 to move upward , push the reshaped shaft sleeve 19 out of the plastic mold 17 as shown in Figure 1, then remove the reshaped shaft sleeve 19, add the shaft sleeve 19 that needs to be reshaped, enter the next cycle, and perform a single cycle through the electrical switch, so reciprocating The shaft sleeve 19 is continuously shaped.

Claims (3)

1. for the vertical reshaping of flanged axle sleeve shaping, it includes vertical underframe, on underframe, be fixed with the frame fixedly being formed by four root posts and upper junction plate and lower connecting plate, it is characterized in that being provided with hydraulic jack on upper junction plate, hydraulic jack is connected with hydraulic system, piston rod head at hydraulic jack is fixed with portable plate, in the middle of portable plate, be fixed with a shaping core rod, below portable plate, be connected with holding pad through bolt, between the portable plate of shaping core rod both sides and holding pad, be separately installed with two holddown springs, shaping core rod is through holding pad, on the holding pad of the shaping core rod left and right sides, be fixed with two pull bars, the lower end of pull bar is connected with charging ram through lying across, play discharging effect, on lower connecting plate, be fixed with integer mould, the nib center of sizing die and shaping core rod centres.
2. the vertical reshaping for flanged axle sleeve shaping according to claim 1, is characterized in that described holddown spring is nitrogen spring.
3. the vertical reshaping for flanged axle sleeve shaping according to claim 1, is characterized in that, in charging ram lower end and the junction that lies across, a jack-up spring is installed, and jack-up spring withstands the shoulder on charging ram.
CN201410094114.7A 2014-03-14 2014-03-14 Vertical shaping machine for shaping shaft sleeve with flange Pending CN103861899A (en)

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106345932A (en) * 2016-08-29 2017-01-25 嘉善凯蒂滑动轴承有限公司 Oil pressure shaper
CN109127833A (en) * 2018-09-07 2019-01-04 嘉兴维恩机械有限公司 A kind of flanging and restriking machine
CN109127789A (en) * 2018-09-07 2019-01-04 嘉兴维恩机械有限公司 A kind of reshaping device for flanging and restriking machine
CN109648029A (en) * 2019-01-25 2019-04-19 重庆长征重工有限责任公司 The forging die set and its forging method of large thin-wall cylinder class ring flange
CN110184433A (en) * 2019-07-02 2019-08-30 瓦房店金冠达轴承制造有限公司 A kind of combination pressing mold
CN117259500A (en) * 2023-11-23 2023-12-22 大连瑞丰中轴科技发展有限公司 Diameter-adjusting die for bearing machining

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US4103574A (en) * 1974-08-01 1978-08-01 Greer H William Tool assembly, method of manufacture and components thereof
DE3108688A1 (en) * 1981-03-07 1982-09-23 Erwin 5883 Kierspe Umlauf Spring arrangement
CN201669336U (en) * 2010-04-26 2010-12-15 徐州中部矿山设备有限公司 Bearing positioning device in 12-point pressing bearing block
CN201791828U (en) * 2010-08-04 2011-04-13 宜宾天工机械股份有限公司 Punching compound die
CN102029323A (en) * 2009-09-29 2011-04-27 中煤张家口煤矿机械有限责任公司 Ring forge piece punching and cutting composite type mould
CN202877284U (en) * 2012-09-03 2013-04-17 浙江双飞无油轴承股份有限公司 Wrapped bearing bush dedicated one-way double-channel horizontal type trueing machine
CN202984425U (en) * 2012-10-22 2013-06-12 程灵 Constant force blank pressing drawing die
CN203791403U (en) * 2014-03-14 2014-08-27 浙江双飞无油轴承股份有限公司 Vertical shaping machine for shaping of flanged bushings

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4103574A (en) * 1974-08-01 1978-08-01 Greer H William Tool assembly, method of manufacture and components thereof
DE3108688A1 (en) * 1981-03-07 1982-09-23 Erwin 5883 Kierspe Umlauf Spring arrangement
CN102029323A (en) * 2009-09-29 2011-04-27 中煤张家口煤矿机械有限责任公司 Ring forge piece punching and cutting composite type mould
CN201669336U (en) * 2010-04-26 2010-12-15 徐州中部矿山设备有限公司 Bearing positioning device in 12-point pressing bearing block
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CN203791403U (en) * 2014-03-14 2014-08-27 浙江双飞无油轴承股份有限公司 Vertical shaping machine for shaping of flanged bushings

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106345932A (en) * 2016-08-29 2017-01-25 嘉善凯蒂滑动轴承有限公司 Oil pressure shaper
CN109127833A (en) * 2018-09-07 2019-01-04 嘉兴维恩机械有限公司 A kind of flanging and restriking machine
CN109127789A (en) * 2018-09-07 2019-01-04 嘉兴维恩机械有限公司 A kind of reshaping device for flanging and restriking machine
CN109648029A (en) * 2019-01-25 2019-04-19 重庆长征重工有限责任公司 The forging die set and its forging method of large thin-wall cylinder class ring flange
CN110184433A (en) * 2019-07-02 2019-08-30 瓦房店金冠达轴承制造有限公司 A kind of combination pressing mold
CN117259500A (en) * 2023-11-23 2023-12-22 大连瑞丰中轴科技发展有限公司 Diameter-adjusting die for bearing machining
CN117259500B (en) * 2023-11-23 2024-01-30 大连瑞丰中轴科技发展有限公司 Diameter-adjusting die for bearing machining

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Application publication date: 20140618