CN103860077B - A kind of sanitaryware, sanitaryware manufacture method and making apparatus thereof - Google Patents
A kind of sanitaryware, sanitaryware manufacture method and making apparatus thereof Download PDFInfo
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- CN103860077B CN103860077B CN201210531562.XA CN201210531562A CN103860077B CN 103860077 B CN103860077 B CN 103860077B CN 201210531562 A CN201210531562 A CN 201210531562A CN 103860077 B CN103860077 B CN 103860077B
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Abstract
The invention discloses a kind of sanitaryware, described sanitaryware is made up of glass or crystal or coloured glaze.When using glass or crystal or coloured glaze to make sanitaryware, pollution-free, energy consumption is low, and can be recycled, wherein the main component of glass, crystal and coloured glaze is silicon dioxide, when being recycled, have only to be melted and can reuse, very convenient and pollution-free.And the gorgeous outward appearance of sanitaryware is realized by the peculiar optical property of crystal and coloured glaze, it is achieved that the pollution-free making of sanitaryware and being recycled.The invention also discloses a kind of sanitaryware manufacture method and making apparatus thereof.
Description
Technical field
The present invention relates to bath articles technical field, particularly to a kind of sanitaryware, sanitaryware manufacture method and making apparatus thereof.
Background technology
Sanitaryware in the market is more single, and wherein sanitaryware such as washbowl etc. are based on ceramic material, bathroom pendant class then based on copper and aluminum.
Wherein, when the sanitaryware of ceramic-like makes, these traditional ceramic product high energy consumption high pollutions, and the copper aluminum Product recycling finished product of bathroom pendant class is high, and final polishing plating is also high energy consumption high pollution.
And the optical effect of traditional sanitaryware mostly is opaque or translucent, it not the most attractive in appearance.
Therefore, how to provide a kind of sanitaryware, to realize the pollution-free making of sanitaryware and to be recycled, be that those skilled in the art are presently required and solve the technical problem that.
Summary of the invention
It is an object of the invention to provide a kind of sanitaryware, to realize the pollution-free making of sanitaryware and to be recycled；It is a further object of the present invention to provide manufacture method and the making apparatus thereof of a kind of above-mentioned sanitaryware.
For solving above-mentioned technical problem, the present invention provides following scheme:
A kind of sanitaryware, described sanitaryware is made up of glass or crystal or coloured glaze.
The present invention also provides for a kind of sanitaryware manufacture method, including: step 1) purchases material, and described material is glass or crystal or coloured glaze；Step 2) prepare high temperature high voltage resistant material mould；Described material directly or is placed in a mold after preheating by step 3), is heated to molten condition, is being kept molten by lower by compressing for described material, is making half product；Described half product is carried out being incubated and the alternate staged carried out annealing of lowering the temperature by step 4), makes product.
Preferably, above-mentioned steps 3) specially heater is set on described mould, described material is heated to molten condition.
Preferably, above-mentioned steps 3) specially the mould being placed with described material is placed in heating furnace, described material is heated to molten condition.
Preferably, above-mentioned steps 3) specially described material is slowly heated to molten condition.
Preferably, above-mentioned steps 3) be additionally included in constant voltage state under by compressing for described material, make half product.
Preferably, above-mentioned steps 2) also include, by described material pressurize certain time, completing compressing.
The present invention also provides for a kind of sanitaryware making apparatus, including: for the heater of heating material to molten condition；Mould, described mould includes punch and die；Hydraulic press, described punch is fixing with the upper top shaft of described hydraulic press to be connected, and described die is fixing with the workbench of described hydraulic press to be connected；Annealing furnace, is provided with the slide plate for mobile product between the workbench of described annealing furnace and described hydraulic press.
Preferably, above-mentioned mould uses the corundum of high temperature high voltage resistant or compound recipe sillimanite to make.
Preferably, the upper top shaft of above-mentioned hydraulic press is provided with sliding seat, pressurize oil cylinder it is provided with on described sliding seat, described punch is fixing with described sliding seat to be connected, it is provided with for the pressurize cover plate to mould inside pressurize on described mould, described pressurize cover plate is pressed by described pressurize oil cylinder, and provides constant pressure.
The sanitaryware that the invention described above is provided, described sanitaryware is made up of glass or crystal or coloured glaze.
When using glass or crystal or coloured glaze to make sanitaryware, pollution-free, energy consumption is low, and can be recycled, wherein the main component of glass, crystal and coloured glaze is silicon dioxide, when being recycled, have only to be melted and can reuse, very convenient and pollution-free.And the peculiar optical property that can pass through glass, crystal and coloured glaze realizes the gorgeous outward appearance of sanitaryware, it is achieved that the pollution-free making of sanitaryware and being recycled.
Accompanying drawing explanation
The schematic flow sheet of the sanitaryware manufacture method that Fig. 1 is provided by the embodiment of the present invention；
The structural representation of the sanitaryware making apparatus that Fig. 2 is provided by the embodiment of the present invention.
In Fig. 1 and Fig. 2:
Hydraulic press 1, adiabatic heat-insulation dividing plate 2, heater 3, die 4, product 5, pressurize oil cylinder 6, heating furnace 7, sliding seat 8, punch 9, pressurize cover plate 10, annealing furnace 11, knock-pin 12.
Detailed description of the invention
The core of the present invention is to provide a kind of sanitaryware, and realizes gorgeous outward appearance to realize the pollution-free making of sanitaryware and to be recycled by the optical characteristics of glass, crystal and coloured glaze,；Another core of the present invention is to provide manufacture method and the making apparatus thereof of a kind of above-mentioned sanitaryware.
In order to make those skilled in the art be more fully understood that the present invention program, the present invention is described in further detail with detailed description of the invention below in conjunction with the accompanying drawings.
The sanitaryware that the embodiment of the present invention is provided, this sanitaryware is made up of glass or crystal or coloured glaze.
When using glass or crystal or coloured glaze to make sanitaryware, pollution-free, energy consumption is low, and can be recycled, wherein the main component of glass, crystal and coloured glaze is silicon dioxide, when being recycled, have only to be melted and can reuse, very convenient and pollution-free.Utilize the optical property of glass, crystal and coloured glaze itself to realize gorgeous outward appearance, it is to avoid conventional sanitaryware needs polishing, plating or the final operation of glazing, it is achieved thereby that the pollution-free making of sanitaryware and being recycled.
Wherein, the lead oxide PbO < 15% comprised in glass, reach international leadless environment-friendly requirement, during use, human body is not had substantially any harm, very environmental protection.
The silicon dioxide SiO2 > 97% that steamed dumpling stuffed with lard and sugar contains, the dioxide-containing silica of general crystal all ratios are relatively low, optical effect is bad, optical index ratio is relatively low, and after the silicon dioxide SiO2 > 97% that steamed dumpling stuffed with lard and sugar contains, there is higher optical index, optical effect is good, the most good-looking, and very close to the dioxide-containing silica of mineral crystal, this crystal is the crystal of synthetic, price is lower than mineral crystal, thus there is relatively low cost of manufacture, simultaneously, this crystal can also be by adding different toner element, such as ferrum, titanium etc., and the ferrum that this crystal has need to be ensured, titanium isochrome agent content is less than 3%, good wash with watercolours chromatic effect can be played, and cost is relatively low.
Refer to the schematic flow sheet of the sanitaryware manufacture method that Fig. 1, Fig. 1 are provided by the embodiment of the present invention.
The present invention also provides for a kind of sanitaryware manufacture method, including: step 1) purchases material, and material is glass or crystal or coloured glaze；Step 2) prepare high temperature resistant pressure mold materials and mould, material is corundum or the making of compound recipe sillimanite；Material is placed in a mold by step 3), is heated to molten condition, is being kept molten by lower that material is compressing, is making half product；Half product is carried out being incubated and the alternate staged carried out annealing of lowering the temperature by step 4), makes product.
Wherein, the material making mould is high temperature high voltage resistant, it is possible to lasting for form in the environment of High Temperature High Pressure.
Using glass or crystal or coloured glaze to make sanitaryware as making material, wherein the main component of glass, crystal and coloured glaze is silicon dioxide, when being recycled, it is only necessary to is melted and can reuse, very convenient and pollution-free.It is achieved thereby that the pollution-free making of sanitaryware and being recycled.
Meanwhile, the lead oxide PbO < 15% comprised in glass, lead content is the lowest, reaches international lead-free standard, does not substantially have any harm, very environmental protection during use to human body.
The silicon dioxide SiO2 > 97% that steamed dumpling stuffed with lard and sugar contains, the dioxide-containing silica of general crystal all ratios are relatively low, optical effect is bad, optical index ratio is relatively low, and after the silicon dioxide SiO2 > 97% that steamed dumpling stuffed with lard and sugar contains, there is higher optical index, optical effect is good, the most good-looking, and very close to the dioxide-containing silica of mineral crystal, this crystal is the crystal of synthetic, price is lower than mineral crystal, thus there is relatively low being fabricated to, simultaneously, also by adding toner element in this crystal, such as ferrum, titanium etc., and the ferrum that this crystal has, titanium isochrome agent content is less than 3%, good wash with watercolours chromatic effect can be played, and cost is relatively low.
By material place in a mold, be heated to molten condition, be kept molten by lower that material is compressing, it is to suppress under melted semisolid by glass, crystal or coloured glaze, can effectively solve the problem that easily produces pore and lacks the defect of material, it is ensured that product quality, makes half product.
Then carry out being incubated by half product and the alternate staged carried out annealing of lowering the temperature, make product.When annealing, it is incubated so that it is be in molten condition, then lower the temperature, make its coagulation forming, during coagulation forming, when cooling to uniform temperature, it is incubated, make its coagulation forming complete, then proceed to cooling and carry out further coagulation forming, form the insulation staged annealing that carries out alternate with cooling, ensure intensity and the impact resistance of product, to meet the use of daily life.
When heating the material to molten condition, the high temperature between 900～1200 DEG C can be used to carry out adding heat fusing, it is ensured that material the most melted, effect is more preferable.Material high temperature between 900～1200 DEG C can be made to keep the molten condition of a period of time simultaneously, be further ensured that the most melted of material, effect is more preferable.
Without polishing during the product typically made, thus save the operation of polishing, if the need arises, finer polishing can be carried out, and carry out brightening process, it is ensured that product attractive in appearance.
Concrete, step 3) is specially and arranges heater 3 on mould, heats the material to molten condition.
Here it is primarily directed to the product 5 of small volume, can heat the most in a mold, heat the material to molten condition.
This heater 3 can make directly to arrange quartz ampoule or high temperature resistant heating wire on mould, mould is heated, by heater 3, mould is carried out temperature control simultaneously, realize the press temperature being suitable for, thus effectively solve cold shut defect that in pressing process, variations in temperature causes and the product 5 that causes is scrapped or the problem of fragmentation.
Utilize heater 3 that the material being heated into molten condition is incubated simultaneously, make it be kept molten by, convenience very, and simultaneously, can be so that material to add toner element, during adding toner element, uniformly incorporating of toner can be made, the addition of the most very convenient toner element, after being added into toner element, is suppressing and is annealing.
Meanwhile, when annealing, more convenient carrying out is incubated and step carrying out of lowering the temperature.
Concrete, step 3) is specially and is placed in heating furnace 7 by the mould being placed with material, heats the material to molten condition.The efficiency of heating surface of heating furnace 7 is high, is primarily directed to the heating of the bigger product of volume 5 here, by material and be placed with the mould of material and put in heating furnace 7 and heat simultaneously.
Concrete, step 3) is specially and material is slowly heated to molten condition.The temperature of heating is risen to slowly and the temperature of material molten can be prevented from heating and too fast causes material itself to burst, affect the melting process of material, the most beneficially mold use life-time dilatation.
Concrete, under the state that step 3) is additionally included in constant voltage, material is compressing, make half product.It is pressed when constant voltage, it is possible to the internal structure avoiding product 5 is the most loose, the defect such as pore and scarce material can also be avoided simultaneously, and ensure that material flowing fully and has certain density.
Concrete, step 3) also includes suppressing the material time on demand, completes compressing.If the press time is long, the temperature that may cause product 5 is the lowest, does not has preferable annealing effect when annealing, if the press time is too short, product 5 molding may be caused inadequate, affect structure and the shape of product 5.This press time adjusts according to the size of product, when product is bigger, then need the long press time, when product is smaller, then have only to the shorter press time.
Refer to the structural representation of the sanitaryware making apparatus that Fig. 2, Fig. 2 are provided by the embodiment of the present invention.
The embodiment of the present invention also provides for a kind of sanitaryware making apparatus, including: for the heater 3 of heating material to molten condition；Mould, mould includes punch 9 and die 4；Hydraulic press 1, punch 9 is fixing with the upper top shaft of hydraulic press 1 to be connected, and die 4 is fixing with the workbench of hydraulic press 1 to be connected；Annealing furnace 11, is provided with the slide plate for mobile product 5 between the workbench of annealing furnace 11 and hydraulic press 1.
During use, first being placed in a mold by material, these materials include glass or crystal or coloured glaze, then use heater 3 to heat the material to molten condition.
When in the face of the product 5 of small volume, can heat the most in a mold, heat the material to molten condition.
This heater 3 can make directly to arrange quartz ampoule or high temperature resistant heating wire on mould, mould is heated, by heater 3, mould is carried out temperature control simultaneously, realize the press temperature being suitable for, thus effectively solve cold shut defect that in pressing process, variations in temperature causes and the product 5 that causes is scrapped or the problem of fragmentation.
Utilize heater 3 that the material being heated into molten condition is incubated simultaneously, make it be kept molten by, convenience very, and simultaneously, can be so that material to add toner element, during adding toner element, good heat insulation effect can be played, the addition of the most very convenient toner element, after being added into toner element, is annealing.
Meanwhile, when annealing, more convenient carrying out is incubated and step carrying out of lowering the temperature.
When in the face of volume bigger product 5, can just material and be placed with the mould of material and put in heating furnace 7 simultaneously and heat, the efficiency of heating surface of heating furnace 7 is high.Then move to the mould filling the material of molten condition, on hydraulic press 1, suppress by slide plate.
When being pressed, the upper top shaft of hydraulic press 1 moves down, and promotes punch 9 to move to die 4, slowly press-in, certainly, in order to ensure more preferable pressing result, can also preheat punch 9 in advance, hydraulic press 1 is capable of in pressing process simultaneously, and the material in mould is carried out constant voltage compacting.
After having suppressed, punch 9 moves, reserves enough taking-up spaces, then by the knock-pin 12 being arranged on hydraulic press 1, hold the bottom of product 5, product 5 is ejected, so that being taken out by product 5, when taking out product 5, high temperature resistant and inert corundum should be used to clamp.
Then, the products formed suppressed is annealed by being slidably moved in annealing furnace 11, after annealing, completes the making of whole product 5.
In the manufacturing process of whole product 5, do not pollute.And whole product 5 is that employing is compressing, namely physics molding does not has the change on composition, and the main component of these materials is still silicon dioxide, it is thus possible to recycle.
Concrete, mould uses corundum or compound recipe sillimanite to make.Use have good mechanical strength under high temperature resistance 1500 DEG C and high temperature, thermal conductivity is big, thermal coefficient of expansion is little and high temperature creep is little corundum or the mould of compound sillimanite material, it is possible to the molding under the molten condition of more preferable complete pair glass or the material such as crystal or coloured glaze.
Aluminium sesquioxide Al2O3 >=99% that this corundum comprises, univalent oxide R2O≤0.2%, inclined ferrous acid ferrous iron FeO3≤0.1%, silicon dioxide SiO2≤0.2%.
This compound recipe sillimanite is white fused alumina, electrofused mullite, schmigel, zircon and the mixture of sillimanite powder.
Concrete, it is provided with adiabatic heat-insulation dividing plate 2 between the workbench of mould and described hydraulic press 1, prevents that mould is overheated causes damage to workbench.
Concrete, the upper top shaft of hydraulic press 1 is provided with sliding seat 8, and sliding seat 8 is provided with pressurize oil cylinder 6, and punch 9 is fixing with sliding seat 8 to be connected, and mould is provided with for the pressurize cover plate 10 to mould inside pressurize, and pressurize cover plate 10 is pressed by pressurize oil cylinder 6.
During use, can use pressurize oil cylinder 6 that pressurize cover plate 10 is pressed, material pushed down by pressurize cover plate 10, realize under pressure constant state is compressing, simultaneously, pressurize cover plate 10 also has before the forming, and the material under molten condition carries out the effect of pre-pressing, prevents compacting front and the spilling of the material under molten condition in pressing process simultaneously.
Meanwhile, by arranging sliding seat 8, it is possible to by sliding seat 8, punch 9 is preferably fixed, when sliding seat 8 promotes punch 9 slowly to move down, it is possible to punch 9 is pressed so that pressing result is more preferable comprehensively.
It is pressed when constant voltage, it is possible to the internal structure avoiding product 5 is the most loose, the defect such as pore and scarce material can also be avoided simultaneously, and ensure that material flowing fully and has certain density.
Above sanitaryware provided by the present invention, sanitaryware manufacture method and making apparatus thereof are described in detail.
Principle and the embodiment of the present invention are set forth by specific case used herein, and the explanation of above example is only intended to help to understand method and the core concept thereof of the present invention.It should be pointed out that, for those skilled in the art, under the premise without departing from the principles of the invention, it is also possible to the present invention is carried out some improvement and modification, these improve and modify in the protection domain also falling into the claims in the present invention.
Claims (8)
1. a sanitaryware manufacture method, it is characterised in that including:
Step 1) purchase material, described material is glass or crystal or coloured glaze；
Step 2) prepare high temperature high voltage resistant material mould；
Step 3) described material directly or is placed in the mold after preheating, it is heated to molten condition, is being kept molten by lower by compressing for described material, is making half product；
Step 4) carry out being incubated and the alternate staged carried out annealing of lowering the temperature by described half product, make product；Stepped annealing is for when annealing, by half product insulation, it is at molten condition, then lower the temperature, make half product coagulation forming, during coagulation forming, when cooling to uniform temperature, it is incubated, makes half product coagulation forming complete, then proceed to cooling and carry out further coagulation forming.
Sanitaryware manufacture method the most according to claim 1, it is characterised in that described step 3) specially heater (3) is set on described mould, described material is heated to molten condition.
Sanitaryware manufacture method the most according to claim 1, it is characterised in that described step 3) specially the mould being placed with described material is placed in heating furnace (7), described material is heated to molten condition.
Sanitaryware manufacture method the most according to claim 1, it is characterised in that described step 3) specially described material is slowly heated to molten condition.
Sanitaryware manufacture method the most according to claim 1, it is characterised in that described step 3) be additionally included in constant voltage state under by compressing for described material, make half product.
Sanitaryware manufacture method the most according to claim 1, it is characterised in that described step 3) also include, by described material pressurize certain time, completing compressing.
7. a sanitaryware making apparatus, it is characterised in that including:
Heater (3) for heating material to molten condition；
Mould, described mould includes punch (9) and die (4)；
Hydraulic press (1), described punch (9) is fixing with the upper top shaft of described hydraulic press (1) to be connected, and described die (4) is fixing with the workbench of described hydraulic press (1) to be connected；
Annealing furnace (11), is provided with the slide plate for mobile product between the workbench of described annealing furnace (11) and described hydraulic press (1)；
The upper top shaft of described hydraulic press (1) is provided with sliding seat (8), and described sliding seat (8) is provided with pressurize oil cylinder (6), and described punch (9) is fixing with described sliding seat (8) to be connected,
Being provided with for the pressurize cover plate (10) to mould inside pressurize on described mould, described pressurize cover plate (10) is pressed, and provides constant pressure by described pressurize oil cylinder (6).
Sanitaryware making apparatus the most according to claim 7, it is characterised in that described mould uses the corundum of high temperature high voltage resistant or compound recipe sillimanite to make.
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| CN201210531562.XA CN103860077B (en) | 2012-12-07 | 2012-12-07 | A kind of sanitaryware, sanitaryware manufacture method and making apparatus thereof |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201210531562.XA CN103860077B (en) | 2012-12-07 | 2012-12-07 | A kind of sanitaryware, sanitaryware manufacture method and making apparatus thereof |
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| CN103860077A CN103860077A (en) | 2014-06-18 |
| CN103860077B true CN103860077B (en) | 2016-08-03 |
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| CN201183310Y (en) * | 2008-01-22 | 2009-01-21 | 尤金跃 | Improved injection machine molding device |
| CN201211138Y (en) * | 2008-07-08 | 2009-03-25 | 成都市温江星火专利开发研究所 | Pure glass bathtub |
| CN102405195A (en) * | 2009-04-24 | 2012-04-04 | 柯尼卡美能达精密光学株式会社 | Glass forming body manufacturing device |
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2012
- 2012-12-07 CN CN201210531562.XA patent/CN103860077B/en active Active
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201183310Y (en) * | 2008-01-22 | 2009-01-21 | 尤金跃 | Improved injection machine molding device |
| CN201211138Y (en) * | 2008-07-08 | 2009-03-25 | 成都市温江星火专利开发研究所 | Pure glass bathtub |
| CN102405195A (en) * | 2009-04-24 | 2012-04-04 | 柯尼卡美能达精密光学株式会社 | Glass forming body manufacturing device |
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| 玻璃制作工艺及流程;佚名;《百度文库》;20111021;第1-3页 * |
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