Summary of the invention
The object of the present invention is to provide a kind of LED encapsulation high refractive index ethenylphenyl silicone resin and preparation method thereof.
For reaching goal of the invention the technical solution used in the present invention be:
A kind of high refractive index ethenylphenyl silicone resin for LED encapsulation, is characterized in that having following general structure (I):
(SiO
2)
a1(PhSiO
1.5)
a2(Ph
2SiO)
b1(ViMeSiO)
b2(Me
2ViSiO
0.5)
c1 (I)
Wherein: 0≤a1<1,0<a2<1,0<b1<1,0<b2<1,0<c1<1, and a1+a2+b1+b2+c1=1; Described ethenylphenyl silicone resin has tridimensional network.
In said structure general formula (I): siloxane unit SiO
2represent four sense chain links, PhSiO
1.5siloxane unit represents tri functional chain, Ph
2siO and Vi MeSiO siloxane unit represent difunctionality chain link, Me
2viSiO
0.5siloxane unit represents simple function chain link, and wherein Ph is that phenyl, Vi are that vinyl, Me are methyl.The shared mole number in each silica unit when whole siloxane units that a1, a2, b1, b2, c1 represent to form silicone resin are 1mol, wherein 0≤a1<1(does not comprise 1), (not comprising 0), 0<a2<1(did not comprise 1), (not comprising 0), 0<b1<1(did not comprise 1), (not comprising 0), 0<b2<1(did not comprise 1), (not comprising 0), 0<c1<1(did not comprise 1).
The method of preparing LED encapsulation high refractive index ethenylphenyl silicone resin provided by the invention, comprises the following steps:
(1) in reactor, add the mixed solvent of deionized water and organic solvent composition, add organoalkoxysilane, controls 20~50 DEG C of temperature, organoalkoxysilane is hydrolyzed react 2~8h,
The general structure of described organoalkoxysilane is R
1 nsi (OR
2)
4-n, wherein: R
1be selected from methyl, ethyl, phenyl or aryl, R
2for methyl or ethyl, (not comprising 0), 0<n<3(did not comprise 3),
Described organic solvent is selected from one, more than two or three combination in toluene, dimethylbenzene, tetrahydrofuran (THF), Virahol and propyl carbinol;
(2) after hydrolysis reaction finishes, add catalyzer, condensation reaction is carried out in rising temperature to 65~125 DEG C, and the 2~16h that refluxes, is then cooled to 40~50 DEG C, adds end-capping reagent to carry out end-blocking;
(3) product step (2) being obtained carries out underpressure distillation under 0.02~0.95Mpa pressure, obtains product of distillation;
(4) product of distillation step (3) being obtained carries out slaking reaction at 145~185 DEG C, obtains target product after organic solvent washing.
In above-mentioned steps (1), the organoalkoxysilane of use is two kinds, three kinds in phenyltrimethoxysila,e, methyl ethylene dimethoxy silane, dimethyldimethoxysil,ne, aminomethyl phenyl methoxy silane, methyltrimethoxy silane, dimethoxydiphenylsilane, hexamethyldisiloxane, tetraethoxy, methyl silicate and dimethyl vinylsiloxane or multiple combination preferably; In organoalkoxysilane, Ph/Me mol ratio is preferably 0.25~0.75, Vi/Me mol ratio and is preferably 0.01~0.5; The mass ratio of deionized water and organoalkoxysilane is preferably 1.8~4.5:1, and the mass ratio of described organic solvent and organoalkoxysilane is 1.6~5:1, is preferably 2.1~5:1.
Above-mentioned end-capping reagent is preferably dimethyl vinylsiloxane or tetramethyl divinyl disiloxane; The mass ratio of end-capping reagent and organoalkoxysilane is preferably 0.6%~5.2%:1, more preferably 0.8%~4.5%:1.
Above-mentioned catalyzer is preferably potassium hydroxide, sodium hydroxide, ammoniacal liquor, sodium ethylate, potassium tert.-butoxide, sulfuric acid or tetramethyl-oxyammonia; The mass ratio of catalyzer and organoalkoxysilane is preferably 0.1%~2%:1.
In above-mentioned steps (3), vacuum distillation temperature is preferably 140~160 DEG C.
In above-mentioned steps (4), washing is preferably toluene or dimethylbenzene with organic solvent, and the mass ratio of organic solvent and product is preferably 5%~25%:1.
LED encapsulation prepared by the present invention is used high refractive index ethenylphenyl silicone resin and preparation method thereof compared to existing technology, has following advantage:
(1) in building-up process, use siloxanes as reaction raw materials, avoid conventional hydrolyzing chlorosilane and the hydrochloric acid pollution on the environment that produces;
(2) in backbone structure, introduce vinyl, make the contents of ethylene of product resin adjustable, be beneficial to the mechanical property of regulation and control packaging plastic;
(3) preparation technology is simple, easy handling.
Embodiment
Below in conjunction with specific embodiment, the present invention will be described, but do not limit the invention in these specific embodiments.One skilled in the art would recognize that the present invention contained all alternativess, improvement project and the equivalents that within the scope of claims, may comprise.
Embodiment 1
(1) by dimethoxydiphenylsilane 30.76g, dimethyldimethoxysil,ne 42.29g, phenyltrimethoxysila,e 8.75g, the alkoxysilane mixture of vinyl methyl dimethoxysilane 2.36g and tetraethoxysilance 1.43g splashes into the reaction that is hydrolyzed in the mixed solvent being made up of 186.91g deionized water, 229.38g dimethylbenzene and 67.94g Virahol of 30 DEG C, and the reaction times is 3h;
(2) after hydrolysis reaction finishes, add tetramethyl-oxyammonia 0.82g, rising temperature to 122 DEG C is carried out condensation reaction, and then backflow 4h is cooled to 50 DEG C, adds 3.98g tetramethyl divinyl disiloxane to carry out end-blocking;
(3) product step (2) being obtained carries out underpressure distillation under 0.05MPa pressure, obtains product of distillation;
(4) product of distillation step (3) being obtained carries out slaking reaction at 160 DEG C, then adds 37.81g dimethylbenzene to wash, then at 155 DEG C of temperature, carries out after underpressure distillation removes small molecules obtaining ethenylphenyl silicone resin.
After tested, the transmittance of the ethenylphenyl silicone resin of preparation is 96%, and refractive index is 1.5124, and contents of ethylene is 1.07mmol/g.
Embodiment 2
(1) by dimethoxydiphenylsilane 30.76g, dimethyldimethoxysil,ne 42.29g, phenyltrimethoxysila,e 8.75g, the mixture of vinyl methyl dimethoxysilane 2.36g and tetraethoxysilance 1.43g organoalkoxysilane splashes into the reaction that is hydrolyzed in the mixed solvent being made up of 186.91g deionized water, 229.38g dimethylbenzene and 67.94g Virahol of 40 DEG C, and the reaction times is 3h;
(2) after hydrolysis reaction finishes, add tetramethyl-oxyammonia 0.82g, rising temperature to 122 DEG C is carried out condensation reaction, and then backflow 4h is cooled to 50 DEG C, adds 3.98g tetramethyl divinyl disiloxane to carry out end-blocking;
(3) product step (2) being obtained carries out underpressure distillation under 0.05MPa pressure, obtains product of distillation;
(4) product of distillation step (3) being obtained carries out slaking reaction at 160 DEG C, then adds 37.81g dimethylbenzene to wash, then at 155 DEG C of temperature, carries out after underpressure distillation removes small molecules obtaining ethenylphenyl silicone resin.
After tested, the transmittance of the ethenylphenyl silicone resin of preparation is 98%, and refractive index is 1.5176, and contents of ethylene is 1.22mmol/g.
Embodiment 3
(1) by dimethoxydiphenylsilane 30.76g, dimethyldimethoxysil,ne 42.29g, phenyltrimethoxysila,e 8.75g, the mixture of vinyl methyl dimethoxysilane 2.36g and tetraethoxysilance 1.43g organoalkoxysilane splashes into the reaction that is hydrolyzed in the mixed solvent being made up of 186.91g deionized water, 229.38g dimethylbenzene and 67.94g Virahol of 45 DEG C, and the reaction times is 3h;
(2) after hydrolysis reaction finishes, add tetramethyl-oxyammonia 0.82g, rising temperature to 122 DEG C is carried out condensation reaction, and then backflow 4h is cooled to 50 DEG C, adds 3.98g tetramethyl divinyl disiloxane to carry out end-blocking;
(3) product step (2) being obtained carries out underpressure distillation under 0.05MPa pressure, obtains product of distillation;
(4) product of distillation step (3) being obtained carries out slaking reaction at 160 DEG C, then adds 37.81g dimethylbenzene to wash, then at 155 DEG C of temperature, carries out after underpressure distillation removes small molecules obtaining ethenylphenyl silicone resin.
After tested, the transmittance of the ethenylphenyl silicone resin of preparation is 99%, and refractive index is 1.5158, and contents of ethylene is 1.09mmol/g.
Embodiment 4
(1) by dimethoxydiphenylsilane 30.76g, dimethyldimethoxysil,ne 42.29g, phenyltrimethoxysila,e 8.75g, the mixture of vinyl methyl dimethoxysilane 2.36g and tetraethoxysilance 1.43g organoalkoxysilane splashes into the reaction that is hydrolyzed in the mixed solvent being made up of 186.91g deionized water, 229.38g dimethylbenzene and 67.94g Virahol of 50 DEG C, and the reaction times is 3h;
(2) after hydrolysis reaction finishes, add tetramethyl-oxyammonia 0.82g, rising temperature to 122 DEG C is carried out condensation reaction, and then backflow 4h is cooled to 50 DEG C, adds 3.98g tetramethyl divinyl disiloxane to carry out end-blocking;
(3) product step (2) being obtained carries out underpressure distillation under 0.05MPa pressure, obtains product of distillation;
(4) product of distillation step (3) being obtained carries out slaking reaction at 160 DEG C, then adds 37.81g dimethylbenzene to wash, then at 155 DEG C of temperature, carries out after underpressure distillation removes small molecules obtaining ethenylphenyl silicone resin.
After tested, the transmittance of the ethenylphenyl silicone resin of preparation is 97%, and refractive index is 1.5124, and contents of ethylene is 1.22mmol/g.
Embodiment 5
(1) by dimethoxydiphenylsilane 43.26g, dimethyldimethoxysil,ne 59.51g, phenyltrimethoxysila,e 12.99g, the mixture of vinyl methyl dimethoxysilane 5.67g and tetraethoxy 2.06g organoalkoxysilane splashes into the mixed solvent being made up of 264.76g deionized water, 329.11g dimethylbenzene and 96.18g Virahol of the 45 DEG C reaction that is hydrolyzed, and the reaction times is 4.5h;
(2) after hydrolysis reaction finishes, add tetramethyl-oxyammonia 0.91, rising temperature to 125 DEG C is carried out condensation reaction, and then backflow 4h is cooled to 50 DEG C, adds 6.96g tetramethyl divinyl disiloxane to carry out end-blocking;
(3) product step (2) being obtained carries out underpressure distillation under 0.05MPa pressure, obtains product of distillation;
(4) product of distillation step (3) being obtained carries out slaking reaction at 160 DEG C, then adds 37.81g dimethylbenzene to wash, then at 155 DEG C of temperature, carries out after underpressure distillation removes small molecules obtaining ethenylphenyl silicone resin.
After tested, the transmittance of the ethenylphenyl silicone resin of preparation is 99%, and refractive index is 1.5174, and contents of ethylene is 2.36mmol/g.
Embodiment 6
(1) by dimethoxydiphenylsilane 43.26g, dimethyldimethoxysil,ne 59.51g, phenyltrimethoxysila,e 12.99g, the mixture of vinyl methyl dimethoxysilane 7.45g and tetraethoxy 2.06g organoalkoxysilane splashes into the mixed solvent being made up of 264.76g deionized water, 329.11g dimethylbenzene and 96.18g Virahol of the 45 DEG C reaction that is hydrolyzed, and the reaction times is 5h;
(2) after hydrolysis reaction finishes, add tetramethyl-oxyammonia 0.91g, rising temperature to 125 DEG C is carried out condensation reaction, and then backflow 4h is cooled to 50 DEG C, adds 6.96g tetramethyl divinyl disiloxane to carry out end-blocking, and the reaction times is 4 hours;
(3) product step (2) being obtained carries out underpressure distillation under 0.05MPa pressure, obtains product of distillation;
(4) product of distillation step (3) being obtained carries out slaking reaction at 160 DEG C, then adds 37.81g dimethylbenzene to wash, then at 155 DEG C of temperature, carries out after underpressure distillation removes small molecules obtaining ethenylphenyl silicone resin.
After tested, the transmittance of the ethenylphenyl silicone resin of preparation is 97%, and refractive index is 1.5201, and contents of ethylene is 3.47mmol/g.
Embodiment 7
(1) by dimethoxydiphenylsilane 43.26g, dimethyldimethoxysil,ne 59.51g, phenyltrimethoxysila,e 12.99g, the mixture of vinyl methyl dimethoxysilane 9.02g and tetraethoxy 2.06g organoalkoxysilane splashes into the mixed solvent being made up of 264.76g deionized water, 329.11g dimethylbenzene and 96.18g Virahol of the 55 DEG C reaction that is hydrolyzed, and the reaction times is 5.4h;
(2) after hydrolysis reaction finishes, add tetramethyl-oxyammonia 0.91g, rising temperature to 125 DEG C is carried out condensation reaction, and then backflow 4h is cooled to 60 DEG C, adds 6.96g tetramethyl divinyl disiloxane to carry out end-blocking.
(3) product step (2) being obtained carries out underpressure distillation under 0.05MPa pressure, obtains product of distillation;
(4) product of distillation step (3) being obtained carries out slaking reaction at 160 DEG C, then adds 37.81g dimethylbenzene to wash, then at 155 DEG C of temperature, carries out after underpressure distillation removes small molecules obtaining ethenylphenyl silicone resin.
After tested, the transmittance of the ethenylphenyl silicone resin of preparation is 99%, and refractive index is 1.5207, and contents of ethylene is 4.73mmol/g.
Embodiment 8
(1) dimethoxydiphenylsilane 43.26g, dimethyldimethoxysil,ne 59.51g, phenyltrimethoxysila,e 12.99g, the mixture of vinyl methyl dimethoxysilane 12.71g and tetraethoxy 2.06g organoalkoxysilane splashes into the reaction that is hydrolyzed in the mixed solvent being made up of 264.76g deionized water, 329.11g dimethylbenzene and 96.18g Virahol of 50 DEG C, and the reaction times is 3h;
(2) after hydrolysis reaction finishes, add tetramethyl-oxyammonia 0.91g, rising temperature to 122 DEG C is carried out condensation reaction, and then backflow 4h is cooled to 50 DEG C, adds 3.98g tetramethyl divinyl disiloxane to carry out end-blocking;
(3) product step (2) being obtained carries out underpressure distillation under 0.05MPa pressure, obtains product of distillation;
(4) product of distillation step (3) being obtained carries out slaking reaction at 160 DEG C, then adds 37.81g dimethylbenzene to wash, then at 155 DEG C of temperature, carries out after underpressure distillation removes small molecules obtaining ethenylphenyl silicone resin;
After tested, the transmittance of the ethenylphenyl silicone resin of preparation is 98%, and refractive index is 1.5187, and contents of ethylene is 6.75mmol/g.
Embodiment 9
(1) dimethoxydiphenylsilane 43.26g, dimethyldimethoxysil,ne 59.51g, phenyltrimethoxysila,e 12.99g, the mixture of vinyl methyl dimethoxysilane 14.64g and tetraethoxy 2.06g organoalkoxysilane splashes into the reaction that is hydrolyzed in the mixed solvent being made up of 264.76g deionized water, 329.11g dimethylbenzene and 96.18g Virahol of 50 DEG C, and the reaction times is 3h;
(2) after hydrolysis reaction finishes, add tetramethyl-oxyammonia 0.91g, rising temperature to 122 DEG C is carried out condensation reaction, and then backflow 4h is cooled to 50 DEG C, adds 3.98g tetramethyl divinyl disiloxane to carry out end-blocking;
(3) product step (2) being obtained carries out underpressure distillation under 0.05MPa pressure, obtains product of distillation;
(4) product of distillation step (3) being obtained carries out slaking reaction at 160 DEG C, then adds 37.81g dimethylbenzene to wash, then at 155 DEG C of temperature, carries out after underpressure distillation removes small molecules obtaining ethenylphenyl silicone resin;
After tested, the transmittance of the ethenylphenyl silicone resin of preparation is 99%, and refractive index is 1.5214, and contents of ethylene is 7.03mmol/g.
Embodiment 10
(1) dimethoxydiphenylsilane 43.26g, dimethyldimethoxysil,ne 59.51g, phenyltrimethoxysila,e 12.99g, the mixture of vinyl methyl dimethoxysilane 14.64g and tetraethoxy 3.24g organoalkoxysilane splashes into the reaction that is hydrolyzed in the mixed solvent being made up of 264.76g deionized water, 329.11g dimethylbenzene and 96.18g Virahol of 50 DEG C, and the reaction times is 3h;
(2) after hydrolysis reaction finishes, add tetramethyl-oxyammonia 0.91g, rising temperature to 122 DEG C is carried out condensation reaction, and then backflow 4h is cooled to 50 DEG C, adds 3.98g tetramethyl divinyl disiloxane to carry out end-blocking;
(3) product step (2) being obtained carries out underpressure distillation under 0.05MPa pressure, obtains product of distillation;
(4) product of distillation step (3) being obtained carries out slaking reaction at 160 DEG C, then adds 37.81g dimethylbenzene to wash, then at 155 DEG C of temperature, carries out after underpressure distillation removes small molecules obtaining ethenylphenyl silicone resin;
After tested, the transmittance of the ethenylphenyl silicone resin of preparation is 98%, and refractive index is 1.5214, and contents of ethylene is 6.75mmol/g.
Embodiment 11
(1) dimethoxydiphenylsilane 43.26g, dimethyldimethoxysil,ne 54.19g, phenyltrimethoxysila,e 12.99g, the mixture of vinyl methyl dimethoxysilane 14.64g and tetraethoxy 2.06g organoalkoxysilane splashes into the reaction that is hydrolyzed in the mixed solvent being made up of 264.76g deionized water, 329.11g dimethylbenzene and 96.18g Virahol of 50 DEG C, and the reaction times is 3h;
(2) after hydrolysis reaction finishes, add tetramethyl-oxyammonia 0.91g, rising temperature to 122 DEG C is carried out condensation reaction, and then backflow 4h is cooled to 50 DEG C, adds 3.98g tetramethyl divinyl disiloxane to carry out end-blocking;
(3) product step (2) being obtained carries out underpressure distillation under 0.05MPa pressure, obtains product of distillation;
(4) product of distillation step (3) being obtained carries out slaking reaction at 160 DEG C, then adds 37.81g dimethylbenzene to wash, then at 155 DEG C of temperature, carries out after underpressure distillation removes small molecules obtaining ethenylphenyl silicone resin;
After tested, the transmittance of the ethenylphenyl silicone resin of preparation is 99%, and refractive index is 1.5274, and contents of ethylene is 6.87mmol/g.
Embodiment 12
(1) dimethoxydiphenylsilane 48.26g, dimethyldimethoxysil,ne 59.51g, phenyltrimethoxysila,e 12.99g, the mixture of vinyl methyl dimethoxysilane 14.64g and tetraethoxy 2.06g organoalkoxysilane splashes into the reaction that is hydrolyzed in the mixed solvent being made up of 264.76g deionized water, 329.11g dimethylbenzene and 96.18g Virahol of 50 DEG C, and the reaction times is 3h;
(2) after hydrolysis reaction finishes, add tetramethyl-oxyammonia 0.91g, rising temperature to 122 DEG C is carried out condensation reaction, and then backflow 4h is cooled to 50 DEG C, adds 3.98g tetramethyl divinyl disiloxane to carry out end-blocking;
(3) product step (2) being obtained carries out underpressure distillation under 0.05MPa pressure, obtains product of distillation;
(4) product of distillation step (3) being obtained carries out slaking reaction at 160 DEG C, then adds 37.81g dimethylbenzene to wash, then at 155 DEG C of temperature, carries out after underpressure distillation removes small molecules obtaining ethenylphenyl silicone resin;
After tested, the transmittance of the ethenylphenyl silicone resin of preparation is 99%, and refractive index is 1.5307, and contents of ethylene is 7.06mmol/g.