The method of High-efficient Production diethylene glycol dibenzoate
Technical field
The present invention relates to chemical field, particularly the method for High-efficient Production diethylene glycol dibenzoate.
Background technology
China's softening agent purposes is wide, and output is large, and the softening agent of nearly 80% is o-benzoate class, as DOP, DBP etc.After DOP is had carcinogenesis by american cancer institute (NCI) suspection, the states such as America and Europe start restriction and use.China also specifies, all products relevant with food, medicine, toy etc. can not use adjacent stupid diformic ester softening agent.
DEDB is a kind of new non-toxic plasticizer of China's Development and Production in this year.Raw materials for production are phenylformic acid and glycol ether, and its price is cheap compared with the raw material of DOP.
It for most of emulsion particularly VAE and PVAC have splendid consistency and the reaction of good viscosity and stability can be provided, it can reduce resin glass temperature and provide suitable beginning and bonding time.
The consistency of DEDB and PVC is all better than other a kind of softening agent, and DOP can be replaced to make the primary plasticizer of PVC.
But the domestic and international production about softening agent (DEDB) is at present also not enough with research, and production efficiency and mass difference are very far away.
Summary of the invention
In order to overcome the above-mentioned shortcoming of prior art, the object of this invention is to provide high efficiency, the method for the High-efficient Production diethylene glycol dibenzoate of high yield.
The technical solution adopted for the present invention to solve the technical problems is: the method for High-efficient Production diethylene glycol dibenzoate, and its technical process is as follows:
1) weigh: take phenylformic acid, glycol ether and catalyst sulfuric acid hydrogen sodium and drop in reactor, the mol ratio of phenylformic acid and glycol ether is 2.1:1, and catalyst sulfuric acid hydrogen sodium is 0.3% of total weight of material; Pass into heat-conducting oil heating, after determining that phenylformic acid all dissolves, start stirring;
2) esterification: when being heated to 170 DEG C ~ 180 DEG C, have water and steam with the phenylformic acid distilled, when temperature rises to 200 DEG C ~ 210 DEG C fast, now, reaction completes, and stops heating;
3) neutralize: with cooling thermal oil cooling reaction mass, when reactor temperature is down to 100 DEG C, through pipeline from extraction material bottom reactor is delivered to and still; With in the NaOH aqueous solution of 70 DEG C 5% and the complete phenylformic acid of unreacted, be adjusted to PH=8;
4) wash: in still to be neutralized after reaction mass layering, lower coarse product is evacuated to a washing kettle and washes, now, PH=7.3;
5) decolouring is washed again: lower coarse product after the rear reaction mass layering of a washing kettle washing, then is evacuated to another washing kettle by crude product again, uses H
2o
2decolouring, then wash.
6) dry: after again water washed after reaction mass layering, lower floor's product is evacuated to drying kettle, in 120 DEG C ~ 130 DEG C heat dryings;
7) filter: filter to obtain water white diethylene glycol dibenzoate through dried product.
As a further improvement on the present invention: the esterification of described production method is a kind of reversible reaction, and byproduct of reaction is water, and water byproduct, as removed not in time, is reacted and walked back to reverse.
As a further improvement on the present invention: described glycol ether is bifunctional molecules, and phenylformic acid is monofuntional molecule, take glycol ether and benzoic mol ratio is 1:1, reaction gained be mono-ester product.
As a further improvement on the present invention: described glycol ether is bifunctional molecules, and phenylformic acid is monofuntional molecule, take glycol ether and benzoic mol ratio is 2:1, what be obtained by reacting is dibasic acid esters product.
As a further improvement on the present invention: the catalyzer of selecting of described esterification has: sulfuric acid, phosphoric acid, tosic acid.
As a further improvement on the present invention: reactor is being provided with prolong, prolong end is provided with extraction sector water byproduct can taken away in time.
Compared with prior art, the invention has the beneficial effects as follows: the product that the present invention produces is a kind of new non-toxic plasticizer (DEDB).Raw materials for production are phenylformic acid and glycol ether, and its price is cheap compared with the raw material of DOP.For most of emulsion particularly VAE and PVAC have splendid consistency, and good year can be provided to react extremely stability.Adopt the DEDB output capacity of the present invention's production up to 95%, substantially increase the efficiency of production.
Embodiment
Now the present invention is further described in conjunction with the embodiments:
The method of High-efficient Production diethylene glycol dibenzoate, its technical process is as follows:
1) weigh: take phenylformic acid, glycol ether and catalyst sulfuric acid hydrogen sodium and drop in reactor, the mol ratio of phenylformic acid and glycol ether is 2.1:1, and catalyst sulfuric acid hydrogen sodium is 0.3% of total weight of material; Pass into heat-conducting oil heating, after determining that phenylformic acid all dissolves, start stirring;
2) esterification: when being heated to 170 DEG C ~ 180 DEG C, have water and steam with the phenylformic acid distilled, when temperature rises to 200 DEG C ~ 210 DEG C fast, now, reaction completes, and stops heating;
3) neutralize: with cooling thermal oil cooling reaction mass, when reactor temperature is down to 100 DEG C, through pipeline from extraction material bottom reactor is delivered to and still; With in the NaOH aqueous solution of 70 DEG C 5% and the complete phenylformic acid of unreacted, be adjusted to PH=8;
4) wash: in still to be neutralized after reaction mass layering, lower coarse product is evacuated to a washing kettle and washes, now, PH=7.3;
5) decolouring is washed again: lower coarse product after the rear reaction mass layering of a washing kettle washing, then is evacuated to another washing kettle by crude product again, uses H
2o
2decolouring, then wash.
6) dry: after again water washed after reaction mass layering, lower floor's product is evacuated to drying kettle, in 120 DEG C ~ 130 DEG C heat dryings;
7) filter: filter to obtain water white diethylene glycol dibenzoate through dried product.
The esterification of described production method is a kind of reversible reaction, and byproduct of reaction is water, and water byproduct, as removed not in time, is reacted to reverse and walked back, and reaction formula is as follows:
Described glycol ether is bifunctional molecules, and phenylformic acid is monofuntional molecule, takes glycol ether and benzoic mol ratio is 1:1, reaction gained be mono-ester product.
Described glycol ether is bifunctional molecules, and phenylformic acid is monofuntional molecule, takes glycol ether and benzoic mol ratio is 2:1, and what be obtained by reacting is dibasic acid esters product.
The catalyzer of selecting of described esterification has: sulfuric acid, phosphoric acid, tosic acid.
Reactor is being provided with prolong, and prolong end is provided with extraction sector water byproduct can taken away in time.
Described technical process and reaction principle are applied to the benzoic ether of High-efficient Production di-alcohol dibenzoate or a kind of polyvalent alcohol.
The present invention selects sodium pyrosulfate to make catalysts, Gu it has certain corrodibility, whole production unit all adopts 304 stainless steels to make reactor, with the heating of thermal oil inner coil pipe to prepare control temperature.Suitably bleed at the prolong end going out to arrange close to reactor, so that water byproduct is once namely generation is pumped.When washing, adopt the temperature of hot water better about 70 DEG C effects.
Repeatedly produce and determine that the mol ratio of phenylformic acid and two sweet acid is 2.1:1, i.e. phenylformic acid excessive 5%, to ensure product height double esterification reaction.When temperature of reaction reaches 180 DEG C, start normally have water to steam, when 200 DEG C, reaction completes substantially, finally obtains the output capacity of product up to 95%.
Case study on implementation:
Drop into 3.87 tons, phenylformic acid in a kettle., glycol ether 1.6 tons, catalyst sulfuric acid hydrogen sodium 16kg.Heat pipe passes into heat-conducting oil heating, after determining that phenylformic acid all dissolves, starts stirring.During heating temperatures to 180 DEG C, there is water and steam with the phenylformic acid distilled.When the water flowed out is little, temperature rises to 200 DEG C fast.Now, can think that reaction completes substantially, stop heating.With cooling thermal oil pass into heat pipe cooling reaction mass, when reactor temperature is down to 100 DEG C, through pipeline extract out bottom reactor deliver to and still.With in the NaOH aqueous solution of 70 DEG C 5% and the complete phenylformic acid of unreacted, be adjusted to PH=8.After the layering of question response thing, lower coarse product is evacuated to a washing kettle and washes, now PH=7.3.After layering, lower coarse product is evacuated to another washing kettle again after water washed, uses H
20
2decolouring, then wash.Water washed rear layering show that lower floor's product pumps it to drying kettle again.At drying kettle in about 120 DEG C heat dryings.Dry filter obtains water white diethylene glycol dibenzoate 4.5 tons, and output capacity is 95%, send analysis, and packaging is dispatched from the factory.
The physical parameter of product diethylene glycol dibenzoate (DEDB) must be gone out:
Other case study on implementation produce with different catalyzer, selects catalyzer to have: sulfuric acid, phosphoric acid, tosic acid.
In sum, after those of ordinary skill in the art reads file of the present invention, make other various corresponding conversion scheme according to technical scheme of the present invention and technical conceive without the need to creative brainwork, all belong to the scope that the present invention protects.