CN103847047A - Horizontal online cooler and cooling method for tire-free forming unit - Google Patents
Horizontal online cooler and cooling method for tire-free forming unit Download PDFInfo
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- CN103847047A CN103847047A CN201410058665.8A CN201410058665A CN103847047A CN 103847047 A CN103847047 A CN 103847047A CN 201410058665 A CN201410058665 A CN 201410058665A CN 103847047 A CN103847047 A CN 103847047A
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Abstract
The invention discloses a horizontal online cooler for a tire-free forming unit. The horizontal online cooler comprises a cooling container arranged above the tire-free forming unit, wherein the tire-free forming unit comprises a self-adhesive gluing tank. The horizontal online cooler is characterized in that an input port is formed in the upper part of the cooling container; an output port is formed in the bottom of the cooling container; the output port is positioned above the self-adhesive gluing tank of the tire-free forming unit; a heat exchange roller is arranged in the cooling container; a heat-conducting oil coil pipe is arranged on the outer side of the cooling container; the heat-conducting oil coil pipe is connected with the heat exchanger. According to the online cooler, the reactive self-adhesive glue in the cooling container is cooled through the heat-conducting oil coil pipe and the heat exchange roller, and the horizontal online cooler has the advantages of simple structure, convenience in use and high cooling efficiency.
Description
Technical field
The present invention relates to self-adhesive coiled material process equipment, relate in particular to a kind of for the horizontal on-line cooling device without tyre forming machine group.
Background technology
When without the sticky strong, thin films no-wadding adhesive coiled material of tyre forming machine group processing reaction, need to use the sticky self-adhesive of reaction, but the sticky self-adhesive typical temperature of the conventional reaction producing is up to 170 ℃, directly sticky the reaction of output self-adhesive is supplied to without tyre forming machine group in the prior art, easily cause the shortcoming of scalding polyethylene kind skin covering of the surface and antiadhesion barrier, find through test, the required self-adhesive optimal process temperature of moulding is below 130 ℃, at this temperature, low-pressure high-density polyethylene (HDPE) class skin covering of the surface is not yielding, antiadhesion barrier can not shrink or scald perforation, cause fault in production, produce the self-adhesive coiled material of bad outward appearance.
The layoutprocedure of the sticky self-adhesive of reaction is as follows:
The 90# pitch of 160 degree is extracted in the coppers with function of measuring, add modifier SBS, SBR or rubber powder, continue to be warmed up to 180-200 degree, be incubated and stir 1~2 hour, grind 1-2 time by colloid mill, fully fusing is disperseed, add aromatic naphtha, naphthenic oil regulates low temperature and sizing material tack, add again C5 class Petropols to regulate sizing material to hold viscosity, continue stir about 30min, stop heat supply, add talcum powder, fine particle calcium carbonate, the filler such as coarse whiting or flyash, be stirred to all, at this moment material temperature is about 160-180 degree, the indexs such as check low-temperature tenderness, meet the requirements and get final product discharging, otherwise continue to heat up and add related component.
Because the price of main material pitch, SBS, SBR is high, manufacturer generally adopts more waste rubber powder to carry out modification and filling, causes sizing material thicker, then improves the mobility of material by rising temperature.When temperature is spent higher than 130, just exceed the fusing point of HDPE, when sizing material contact HDPE facial mask, antiadhesion barrier, will cause scald.
In the cooling still that the cooling of modified pitch self-adhesive, the sticky self-adhesive of reaction is generally stirred at band, carry out, inner coil pipe in the chuck by still wall or outer coil pipe, chamber, realizes cooling by the circulation of water or conduction oil in inner coil pipe in chuck or outer coil pipe, chamber.This mode has a defect, be exactly cooling material is attached on still wall or on inner coil pipe, the material of emitting is runny heat material rather than cold burden, and makes post drop effect poorer because of attached wall, attached pipe, and this vertical autoclave cooling efficiency is low in a word.
Summary of the invention
The object of the present invention is to provide a kind ofly for the horizontal on-line cooling device without tyre forming machine group, the cooling effectiveness of this horizontal on-line cooling device is high.
For achieving the above object, technical scheme of the present invention is as follows: a kind of for the horizontal on-line cooling device without tyre forming machine group, comprise that one is arranged on the cooled containers without tyre forming machine group top, describedly be provided with a self-adhesive glue-coating pot without tyre forming machine group, the top that it is characterized in that described cooled containers is provided with an input port, the bottom of described cooled containers is provided with a delivery outlet, described delivery outlet is positioned at the self-adhesive glue-coating pot top without tyre forming machine group, in described cooled containers, be provided with heat exchange roller, the outside of described cooled containers is also provided with conduction oil coil pipe, described conduction oil coil pipe is connected with heat exchanger.According to a preferred embodiment of the invention, be provided with two dividing plates in described cooled containers, by described two dividing plates, described container be divided into three cooling spaces, described two dividing plate places are provided with pneumatic operated valve.Input port and the delivery outlet of described cooled containers are provided with control valve.In heat exchange roller, be provided with heat transferring medium, in described heat exchange roller, heat transferring medium is communicated with heat exchanger.On heat exchange roller, scraper plate is housed, for scraping the cooling material being bonded on heat exchange roller.
Another object of the present invention is to provide a kind of and react sticky self-adhesive and carry out cooling cooling means, cooling effectiveness is high.
To achieve these goals, technical scheme of the present invention is as follows: a kind ofly react sticky self-adhesive and carry out cooling cooling means, the sticky self-adhesive of reaction that it is characterized in that high temperature flows in High-temperature cooling district, the sticky self-adhesive of reaction that is positioned at High-temperature cooling district carries out heat exchange to the first chilling temperature through the heat exchange roller in High-temperature cooling district, now the first pneumatic operated valve is opened, during the sticky self-adhesive of reaction flows in warm cooling zone, reach a certain amount of after, the first pneumatic operated valve closure, the sticky self-adhesive of reaction that is arranged in warm cooling zone through the heat exchange roller heat exchange of warm cooling zone to the second chilling temperature, the second pneumatic operated valve is opened subsequently, the sticky self-adhesive of reaction flows in sub-cooled district, reach a certain amount of rear the second pneumatic operated valve closure, the sticky self-adhesive of reaction that is positioned at sub-cooled district is cooled to after final required chilling temperature, the by-pass valve control of described cooled containers delivery outlet is opened, the sticky self-adhesive of reaction flows out by delivery outlet, flow in the self-adhesive glue-coating pot without tyre forming machine group.
The present invention uses on-line cooling device to carry out coolingly to reacting sticky self-adhesive, makes it be cooled to flow into after 130 ℃ the self-adhesive glue-coating pot without tyre forming machine group, thereby the coating temperature of self-adhesive is controlled within the scope of 120 ~ 130 ℃, reaches good bond effect.On-line cooling device of the present invention carries out cooling to the sticky self-adhesive of the reaction in cooled containers by conduction oil coil pipe and heat exchange roller, its advantage is simple in structure, easy to use, and cooling efficiency is high.
Accompanying drawing explanation
Fig. 1 is the structural representation of one embodiment of the invention.
The specific embodiment
A kind of for the on-line cooling device without tyre forming machine group, comprise that one is arranged on the cooled containers without tyre forming machine group 1 top, describedly be provided with a self-adhesive glue-coating pot 7 without tyre forming machine group, the top that it is characterized in that described cooled containers is provided with an input port 5, the bottom of described cooled containers is provided with a delivery outlet 6, described delivery outlet 6 is positioned at self-adhesive glue-coating pot 7 tops without tyre forming machine group, in described cooled containers, be provided with heat exchange roller 12, for the self-adhesive in cooling described cooled containers, the outside of described cooled containers is also provided with conduction oil coil pipe 8, described conduction oil coil pipe 8 is connected with heat exchanger 9, for the self-adhesive in cooled containers is incubated, avoid cooling material to stick to chamber wall, holding temperature is in 130 degree left and right.According to a preferred embodiment of the invention, in described cooled containers, be provided with two dividing plates, by described two dividing plates, described container is divided into three cooling spaces, be followed successively by High-temperature cooling district 2, middle temperature cooling zone 3 and sub-cooled district 4, between High-temperature cooling district 2 and middle temperature cooling zone 3, be provided with the first pneumatic operated valve 10, between middle temperature cooling zone 3 and sub-cooled district 4, be provided with the second pneumatic operated valve 11, described input port 5 is positioned at the top in High-temperature cooling district 2, delivery outlet 6 is positioned at the bottom in sub-cooled district 4, in High-temperature cooling district 2, be provided with one group of heat exchange roller, in middle temperature cooling zone 3, be provided with two groups of heat exchange rollers 12.Three groups of heat exchange rollers 12 are connected with motor, reductor, motor, by Frequency Converter Control, can be adjusted the rotating speed of roller, and heat exchange roller 12 is parallel to the format roll without tire unit, admittance deep fat or water in heat exchange roller 12, conduction oil or water connect with heat exchanger 9, and in heat exchange roller, conduction oil or water are provided by circulating pump, and circulating pump is equipped with frequency converter, and connect with PLC, can be according to the temperature of setting, accelerate or slow down, the object that realizes cooling or heat up.On heat exchange roller, scraper plate is housed, scraper plate can be adjusted the contact gap with roller, realizes the control to scraper amount; The cooling material scraping is taken advantage of a situation and is flowed into next district.Input port and the delivery outlet of described cooled containers are provided with control valve.More smooth while outflow in order to make to react sticky self-adhesive, at the delivery outlet of described cooled containers is the inclined-plane of an inclination bottom.Liquid level alarm is equipped with in High-temperature cooling district, liquid level alarm is connected with PLC, when liquid level is during lower than certain position, PLC commander sizing material pump supplements high temperature material toward on-line cooling device automatically, in the time that high-temperature region sizing material liquid level reaches certain position, gumming pump stops automatically, temperature sensing device is equipped with respectively in each district, in the middle of the temperature of warm cooling zone higher than when setting value, one group of heat exchange roller in High-temperature cooling district accelerates rotation automatically, heat exchanger is also accelerated circulation simultaneously, the same temperature when sub-cooled district is when setting value, two groups of heat exchange rollers of middle temperature cooling zone accelerate rotation automatically, heat exchanger is also accelerated circulation simultaneously.
Open the control valve of cooled containers input port, the sticky self-adhesive of reaction of high temperature flows in High-temperature cooling district by input port, reach the control valve closure of a certain amount of rear cooled containers input port, the sticky self-adhesive of reaction that is positioned at High-temperature cooling district carries out heat exchange to the first chilling temperature through the heat exchange roller in High-temperature cooling district, now the first pneumatic operated valve is opened, during the sticky self-adhesive of reaction flows in warm cooling zone, reach a certain amount of after, the first pneumatic operated valve closure, the sticky self-adhesive of reaction that is arranged in warm cooling zone through the heat exchange roller heat exchange of warm cooling zone to the second chilling temperature, the second pneumatic operated valve is opened subsequently, the sticky self-adhesive of reaction flows in sub-cooled district, reach a certain amount of rear the second pneumatic operated valve closure, the sticky self-adhesive of reaction that is positioned at sub-cooled district is cooled to after final required chilling temperature, the by-pass valve control of described cooled containers delivery outlet is opened, the sticky self-adhesive of reaction flows out by delivery outlet, flow in the self-adhesive glue-coating pot without tyre forming machine group, for gluing.
Above content is in conjunction with concrete preferred embodiment further description made for the present invention, can not assert that the concrete enforcement of the present invention is confined to above-mentioned these explanations.For general technical staff of the technical field of the invention, without departing from the inventive concept of the premise, can also make some simple deduction or replace, all should be considered as belonging to protection scope of the present invention.
Claims (6)
1. one kind for the horizontal on-line cooling device without tyre forming machine group, comprise that one is arranged on the cooled containers without tyre forming machine group top, describedly be provided with a self-adhesive glue-coating pot without tyre forming machine group, the top that it is characterized in that described cooled containers is provided with an input port, the bottom of described cooled containers is provided with a delivery outlet, described delivery outlet is positioned at the self-adhesive glue-coating pot top without tyre forming machine group, in described cooled containers, be provided with heat exchange roller, the outside of described cooled containers is also provided with conduction oil coil pipe, and described conduction oil coil pipe is connected with heat exchanger.
2. on-line cooling device as claimed in claim 1, it is characterized in that being provided with in described cooled containers two dividing plates, by described two dividing plates, described container is divided into three cooling spaces, be followed successively by High-temperature cooling district, middle temperature cooling zone and sub-cooled district, High-temperature cooling district is provided with the first pneumatic operated valve between He Zhongwen cooling zone, between middle temperature cooling zone and sub-cooled district, be provided with the second pneumatic operated valve, described input port is positioned at the top in High-temperature cooling district, and delivery outlet is positioned at the bottom in sub-cooled district.
3. on-line cooling device as claimed in claim 2, is characterized in that being provided with one group of heat exchange roller in High-temperature cooling district, is provided with two groups of heat exchange rollers in middle temperature cooling zone.
4. on-line cooling device as claimed in claim 2, is characterized in that High-temperature cooling district, middle temperature cooling zone and sub-cooled district be equipped with respectively temperature sensing device.
5. on-line cooling device as claimed in claim 2, is characterized in that the input port of described cooled containers and delivery outlet are provided with control valve.
6. the sticky self-adhesive of reaction carries out cooling cooling means, the sticky self-adhesive of reaction that it is characterized in that high temperature flows in High-temperature cooling district, the sticky self-adhesive of reaction that is positioned at High-temperature cooling district carries out heat exchange to the first chilling temperature through the heat exchange roller in High-temperature cooling district, now the first pneumatic operated valve is opened, during the sticky self-adhesive of reaction flows in warm cooling zone, reach a certain amount of after, the first pneumatic operated valve closure, the sticky self-adhesive of reaction that is arranged in warm cooling zone through the heat exchange roller heat exchange of warm cooling zone to the second chilling temperature, the second pneumatic operated valve is opened subsequently, the sticky self-adhesive of reaction flows in sub-cooled district, reach a certain amount of rear the second pneumatic operated valve closure, the sticky self-adhesive of reaction that is positioned at sub-cooled district is cooled to after final required chilling temperature, the by-pass valve control of described cooled containers delivery outlet is opened, the sticky self-adhesive of reaction flows out by delivery outlet, flow in the self-adhesive glue-coating pot without tyre forming machine group.
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CN201410058665.8A CN103847047B (en) | 2013-11-27 | 2014-02-21 | A kind of horizontal on-line cooling device and its cooling means for no tyre forming machine group |
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CN201310609918.1 | 2013-11-27 | ||
CN201310609918 | 2013-11-27 | ||
CN2013106099181 | 2013-11-27 | ||
CN201410058665.8A CN103847047B (en) | 2013-11-27 | 2014-02-21 | A kind of horizontal on-line cooling device and its cooling means for no tyre forming machine group |
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CN103847047A true CN103847047A (en) | 2014-06-11 |
CN103847047B CN103847047B (en) | 2018-05-15 |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106626456A (en) * | 2016-11-28 | 2017-05-10 | 四川天强防水保温材料有限责任公司 | Reinforcement-free self-adhesion membrane forming equipment |
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CN1071725A (en) * | 1991-12-25 | 1993-05-05 | 庆安县新型建筑材料厂 | Polyvinyl chloride water-proof coiled material |
US6656557B2 (en) * | 1998-09-25 | 2003-12-02 | Tamko Roofing Products, Inc. | Waterproofing membrane and method of manufacture |
CN1772476A (en) * | 2005-10-24 | 2006-05-17 | 吴江市月星建筑防水材料有限公司 | Process for making non-tyre self-adhesive water-proof coiled material and its special equipment |
CN102729582A (en) * | 2011-04-01 | 2012-10-17 | 北京立高防水工程有限公司 | Production equipment of modified asphalt waterproofing membrane with/without substrate and with wide temperature shift self-adhesive layer |
CN202922989U (en) * | 2012-10-18 | 2013-05-08 | 青岛神盾防水科技有限公司 | Polymer polyethylene polypropylene, polyester and self-adhesive glue production line facility |
CN103331862A (en) * | 2013-04-24 | 2013-10-02 | 上海优珀斯材料科技有限公司 | Online rapid cooling system |
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2014
- 2014-02-21 CN CN201410058665.8A patent/CN103847047B/en active Active
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
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CN1071725A (en) * | 1991-12-25 | 1993-05-05 | 庆安县新型建筑材料厂 | Polyvinyl chloride water-proof coiled material |
US6656557B2 (en) * | 1998-09-25 | 2003-12-02 | Tamko Roofing Products, Inc. | Waterproofing membrane and method of manufacture |
CN1772476A (en) * | 2005-10-24 | 2006-05-17 | 吴江市月星建筑防水材料有限公司 | Process for making non-tyre self-adhesive water-proof coiled material and its special equipment |
CN102729582A (en) * | 2011-04-01 | 2012-10-17 | 北京立高防水工程有限公司 | Production equipment of modified asphalt waterproofing membrane with/without substrate and with wide temperature shift self-adhesive layer |
CN202922989U (en) * | 2012-10-18 | 2013-05-08 | 青岛神盾防水科技有限公司 | Polymer polyethylene polypropylene, polyester and self-adhesive glue production line facility |
CN103331862A (en) * | 2013-04-24 | 2013-10-02 | 上海优珀斯材料科技有限公司 | Online rapid cooling system |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN106626456A (en) * | 2016-11-28 | 2017-05-10 | 四川天强防水保温材料有限责任公司 | Reinforcement-free self-adhesion membrane forming equipment |
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