CN103838929A - Turning repair decision optimization method for rail transit vehicle wheel sets - Google Patents
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Abstract
Description
技术领域technical field
本发明专利涉及一种轨道交通机车车辆轮对的镟修决策优化方法,特别涉及一种基于轮对磨耗数据驱动模型和蒙特卡洛仿真的轨道交通机车车辆轮对镟修决策优化方法。The patent of the present invention relates to a decision-making optimization method for wheel-set repairing of rail transit locomotives and vehicles, in particular to a decision-making optimization method for wheel-set repairing of rail transit locomotives and vehicles based on a wheel-set wear data-driven model and Monte Carlo simulation.
背景技术Background technique
进入21世纪,我国城市轨道交通(俗称地铁)和铁道系统步入快速发展阶段。随着铁道和城市轨道交通的快速发展,必然对列车和钢轨等相关设备的维修保养和寿命管理提出更高的要求。轮对被称为地铁车辆三大易耗件之一,其踏面和轮缘磨耗造成的踏面直径超限、轮缘厚度超限故障以及轮轨非正常接触产生的车轮擦伤、踏面裂纹、踏面剥离等故障,对地铁车辆的行车安全性、乘坐舒适性以及钢轨使用寿命都有重要影响。由于轮对在使用过程中不断的磨耗,轮缘厚度和轮径(即踏面直径)会不断的变小,而轮缘厚度和轮径都有相应的上下限规定。在轮对使用中:轮缘厚度超限时必须对其进行及时的镟修,从而恢复轮缘厚度,但是这个镟修过程必须以损失部分轮径为代价;如果轮径超限,则必须进行轮对更换。此外,同一节车厢的八个车轮还必须满足轮径差要求。因此,在轮对使用过程中的镟修决策问题,即在轮缘厚度减小到何时进行轮对镟修,并使得轮对厚度恢复什么样的程度,对延长轮对使用寿命,降低地铁车辆维修养护成本,具有重要影响。Entering the 21st century, my country's urban rail transit (commonly known as subway) and railway systems have entered a stage of rapid development. With the rapid development of railways and urban rail transit, higher requirements must be put forward for the maintenance and life management of related equipment such as trains and rails. The wheel set is known as one of the three major consumable parts of subway vehicles. The tread diameter and rim thickness exceed the limit faults caused by the tread and rim wear, as well as wheel scratches, tread cracks, and tread defects caused by abnormal wheel-rail contact. Faults such as delamination have an important impact on the driving safety, ride comfort and rail service life of subway vehicles. Due to the continuous wear and tear of the wheel set during use, the thickness of the rim and the diameter of the wheel (ie, the diameter of the tread) will continue to decrease, and the thickness of the rim and the diameter of the wheel have corresponding upper and lower limits. In the use of wheel sets: when the thickness of the wheel rim exceeds the limit, it must be repaired in time to restore the thickness of the wheel rim, but this repair process must be at the cost of losing part of the wheel diameter; if the wheel diameter exceeds the limit, the wheel must be repaired for replacement. In addition, the eight wheels of the same carriage must also meet the requirements for wheel diameter difference. Therefore, the decision-making problem of turning the wheel set during the use of the wheel set, that is, when the wheel set is repaired when the thickness of the wheel rim is reduced, and to what extent the thickness of the wheel set can be restored, is very important for prolonging the service life of the wheel set and reducing the subway Vehicle maintenance costs have an important impact.
经过检索,没有发现国内外关于轨道交通机车车辆轮对镟修决策优化方法的专利。学术界发表了少数相关的研究成果。Pascual和Marcos(Pascual F,Marcos J A.Wheel wear management on high-speed passengerrail:a common playground for design and maintenance engineering in theTalgo engineering cycle.Proceedings of the2004ASME/IEEE Joint RailConference,193-199,2004)针对西班牙Talgo公司的机车车辆轮对磨损问题,通过对多年的轮对磨损实测数据进行粗略统计分析,认为当轮对轮缘厚度减少到27.5mm时再通过镟修使其恢复到30.5mm情况下,轮对使用寿命较长。国内的王凌等研究人员(王凌,员华,那文波,陈锡爱,李运堂,基于磨耗数据驱动模型的轮对镟修策略优化和剩余寿命预报,系统工程理论与实践,31(6),1143-1152,2011.;许宏,员华,王凌,那文波,徐文彬,李运堂,基于高斯过程的地铁车辆轮对磨耗建模及其镟修策略优化,机械工程学报,46(24),88-95,2010)针对广州地铁车辆轮对磨耗和镟修问题,给出了相应的磨耗模型和镟修决策优化方法,但是这些成果只是从单个轮对角度考虑了镟修决策优化问题,不能直接应用于解决实际中同一节车厢八个车轮的镟修决策优化问题。After searching, no domestic and foreign patents on the decision-making optimization method for wheel set repairing of rail transit locomotives were found. The academic community has published a small number of relevant research results. Pascual and Marcos (Pascual F, Marcos J A. Wheel wear management on high-speed passenger rail: a common playground for design and maintenance engineering in the Talgo engineering cycle. Proceedings of the2004ASME/IEEE Joint RailConference for Spain, 193-1499), 2 Talgo The company's locomotive wheel set wear problem, through the rough statistical analysis of the wheel set wear measurement data for many years, it is believed that when the thickness of the wheel set rim is reduced to 27.5mm and then restored to 30.5mm through turning repairs, the wheel set Long service life. Domestic researchers such as Wang Ling (Wang Ling, Yuan Hua, Na Wenbo, Chen Xiai, Li Yuntang, Wheelset Turning Repair Strategy Optimization and Remaining Life Prediction Based on Wear Data Driven Model, System Engineering Theory and Practice, 31(6), 1143-1152, 2011.; Xu Hong, Yuan Hua, Wang Ling, Na Wenbo, Xu Wenbin, Li Yuntang, Gaussian Process-Based Modeling of Metro Vehicle Wheelset Wear and Optimization of Turning Repair Strategy, Chinese Journal of Mechanical Engineering, 46(24 ), 88-95, 2010) Aiming at the wheel set wear and repairing problems of Guangzhou subway vehicles, the corresponding wear model and the repairing decision optimization method are given, but these results only consider the turning repair decision optimization problem from the perspective of a single wheel set , which cannot be directly applied to solve the actual decision-making optimization problem of turning eight wheels of the same carriage.
发明内容Contents of the invention
本发明的目的在于克服现有技术中存在的不足,针对同一节车厢的八个车轮镟修决策问题,提供一种轨道交通机车车辆轮对的镟修决策优化方法,使相关维修保障人员能够基于轮对历史磨耗数据和该方法,对将来的轮对镟修决策进行优化,从而帮助延长轮对使用寿命。The purpose of the present invention is to overcome the deficiencies in the prior art, aim at the decision-making problem of turning eight wheels of the same carriage, provide a kind of decision-making optimization method for turning the wheel of rail transit locomotive and vehicle, so that the relevant maintenance support personnel can be based on The wheel set historical wear data and the method optimize future wheel set reconditioning decisions, thereby helping to extend the life of the wheel set.
为实现本发明所述目的,本发明提供一种轨道交通机车车辆轮对的镟修决策优化方法,包含以下步骤:In order to realize the purpose of the present invention, the present invention provides a method for optimizing the decision-making of turning and repairing the wheel set of rail transit locomotive and vehicle, comprising the following steps:
步骤1:针对一节车厢的八个车轮,进行轮对磨耗数据预处理,得出轮对轮缘和轮径磨耗速率以及镟修比例系数的样本数据;Step 1: For the eight wheels of a car, pre-process the wheel wear data to obtain the sample data of the wear rate of the wheel rim and wheel diameter and the turning repair ratio coefficient;
步骤2:建立轮对磨耗数据驱动模型,包括轮径磨耗模型、轮缘厚度磨耗模型和轮对镟修比例系数分布模型等;Step 2: Establish a wheel set wear data-driven model, including a wheel diameter wear model, a wheel rim thickness wear model, and a wheel set turning repair proportional coefficient distribution model, etc.;
本发明采用的轮径磨耗模型是一个描述轮径磨耗速率概率分布特性的威布尔分布。本发明采用的轮缘厚度磨耗模型,刻画了某时刻轮缘厚度磨耗速率和对应轮缘厚度值的相关拟合关系,表示如下:The wheel diameter wear model adopted in the present invention is a Weibull distribution describing the probability distribution characteristic of the wheel diameter wear rate. The rim thickness wear model adopted in the present invention describes the correlation fitting relationship between the rim thickness wear rate and the corresponding rim thickness value at a certain moment, expressed as follows:
Vsd=a×Sd 2+b×Sd+c+Evsd (1)V sd = a×S d 2 +b×S d +c+E vsd (1)
其中Vsd为轮缘厚度磨耗速率,Sd为轮缘厚度值,Evsd为轮缘厚度磨耗速率随机拟合差值,Evsd是一均值为零的正态分布随机数,a、b和c为常数。本发明采用的轮对镟修比例系数分布模型是一个描述镟修比例系数k概率分布特性的伽马分布。Where V sd is the wear rate of the rim thickness, S d is the value of the rim thickness, E vsd is the random fitting difference of the wear rate of the rim thickness, E vsd is a normal distribution random number with a mean value of zero, a, b and c is a constant. The wheel set turning repair proportional coefficient distribution model adopted in the present invention is a gamma distribution describing the probability distribution characteristic of the turning repair proportional coefficient k.
步骤3:进行轨道交通机车车辆轮对磨耗和镟修的蒙特卡洛仿真,得出不同轮缘厚度预防镟修值和镟修恢复值组合下的轮对期望使用寿命;Step 3: Carry out the Monte Carlo simulation of the wheel set wear and turning repair of rail transit locomotives, and obtain the expected service life of the wheelset under the combination of the preventive turning repair value and turning repair recovery value of different wheel flange thicknesses;
该步骤中仿真计算某特定一组轮缘厚度预防镟修值和镟修恢复值组合下的轮对期望使用寿命的步骤如下:In this step, the steps for simulating and calculating the expected service life of the wheel set under the combination of the preventive repair value and the repair recovery value of a specific group of rim thickness are as follows:
步骤3.1:初始化各类参数;Step 3.1: Initialize various parameters;
步骤3.2:仿真时间步进一个单位时间;Step 3.2: The simulation time step is one unit time;
步骤3.3:根据蒙特卡洛仿真方法原理,基于前述轮对磨耗数据驱动模型,仿真产生对应单位时间内的轮径磨耗量和轮缘厚度磨耗量,并根据上一个时刻的轮径值和轮缘厚度值,计算当前时刻的轮径值和轮缘厚度值;Step 3.3: According to the principle of the Monte Carlo simulation method, based on the aforementioned wheel set wear data-driven model, the simulation generates the wheel diameter wear and the wheel rim thickness wear in the corresponding unit time, and according to the wheel diameter and wheel rim at the previous moment Thickness value, calculate the wheel diameter value and rim thickness value at the current moment;
步骤3.4:判断轮径值是否小于轮径下限,如果“小于”,则进入步骤3.5,否则进行步骤3.8;Step 3.4: Determine whether the wheel diameter value is less than the lower limit of the wheel diameter, if "less than", go to step 3.5, otherwise go to step 3.8;
步骤3.5:轮对仿真周期数加1;Step 3.5: Add 1 to the number of wheel set simulation cycles;
步骤3.6:判断轮对仿真周期数是否小于设定的轮对仿真周期总数,如果“小于”则进入步骤3.7,否则仿真优化结束,输出仿真结果;Step 3.6: Determine whether the number of wheel set simulation cycles is less than the set total number of wheel set simulation cycles, if "less than", go to step 3.7, otherwise the simulation optimization is over, and the simulation result is output;
步骤3.7:当前各轮径值和各轮缘厚度值全部更新为全新轮对的轮径值和轮缘厚度值,开始下一个轮对仿真周期的仿真,返回步骤3.2;Step 3.7: Update the current wheel diameter values and rim thickness values to the new wheel set wheel diameter values and rim thickness values, start the simulation of the next wheel set simulation cycle, and return to step 3.2;
步骤3.8:判断各轮缘厚度值是否小于或等于轮缘厚度预防镟修值,如果“小于或等于”则进入步骤3.9,否则返回步骤3.2;Step 3.8: Determine whether each rim thickness value is less than or equal to the rim thickness preventive repair value, if "less than or equal", go to step 3.9, otherwise return to step 3.2;
步骤3.9:优化具体一次镟修后期望轮缘厚度值和轮径值,即利用遗传算法,在考虑八个车轮轮径差约束的前提下,以轮径损失尽可能小,并且镟修后轮缘厚度值尽可能接近轮缘厚度恢复值为优化目标,对该次镟修后期望的轮缘厚度值和轮径值进行优化;Step 3.9: Optimizing the expected wheel flange thickness and wheel diameter value after a specific turning repair, that is, using the genetic algorithm, taking the wheel diameter loss as small as possible under the premise of considering the constraints of the eight wheel diameter differences, and turning the rear wheel The rim thickness value is as close as possible to the recovery value of the rim thickness as the optimization goal, and the expected rim thickness value and wheel diameter value after this turning repair are optimized;
本发明上述步骤中,相应优化目标“轮径损失尽可能小,并且镟修后轮缘厚度值尽可能接近轮缘厚度恢复值”可以表示为:In the above-mentioned steps of the present invention, the corresponding optimization target "the wheel diameter loss is as small as possible, and the rim thickness value after turning is as close as possible to the rim thickness recovery value" can be expressed as:
其中为tj时刻第i个车轮镟修后的轮缘厚度值,SdR为镟修后轮缘厚度恢复值,为tj时刻第k个车轮镟修前轮径值,为tj时刻第k个车轮镟修后轮径值,wsd和wD为是权重系数,满足wsd+wD=1;优化约束包括同一节车厢八个车轮的轮径差约束、镟修后轮缘厚度值和轮径值不超限约束,以及镟修后的轮缘厚度值大于镟修前的的轮缘厚度值和镟修后的轮径值小于镟修前的轮径值等镟修前后轮对尺寸逻辑约束。in is the rim thickness value of the i-th wheel at time t j after turning, S dR is the recovery value of the wheel rim thickness after turning, is the wheel diameter value of the kth wheel before repairing at time t j , is the wheel diameter value of the kth wheel at time t j after turning, w sd and w D are the weight coefficients, satisfying w sd +w D =1; the optimization constraints include the wheel diameter difference constraints of the eight wheels in the same carriage, turning The rim thickness value and wheel diameter value after repairing do not exceed the constraints, and the rim thickness value after turning is greater than the rim thickness value before turning and the wheel diameter value after turning is smaller than the wheel diameter value before turning Logical constraints on the size of the wheel set before and after the repair.
步骤3.10:基于轮对镟修比例系数分布模型,抽样生成镟修比例系数,并根据步骤3.9得出的镟修后期望的轮缘厚度值计算得出镟修后轮缘厚度值和轮径值;Step 3.10: Based on the wheel set turning repair ratio coefficient distribution model, generate the turning repair ratio coefficient by sampling, and calculate the wheel flange thickness value and wheel diameter value after turning repair according to the expected wheel rim thickness value obtained in step 3.9 ;
步骤3.11:累积镟修次数;Step 3.11: Accumulate the number of repairs;
步骤3.12:判断各轮径值是否小于轮径下限,如果“小于”,则返回步骤3.5,否则返回步骤3.2。Step 3.12: Determine whether each wheel diameter value is less than the lower limit of the wheel diameter, if "less than", return to step 3.5, otherwise return to step 3.2.
步骤4:得出较优的镟修决策,即比较分析不同轮缘厚度预防镟修值和镟修恢复值组合下的轮对期望使用寿命,得到较优的轮缘厚度预防镟修值和镟修恢复值组合。Step 4: Get a better repair decision, that is, compare and analyze the expected service life of the wheel set under different combinations of wheel rim thickness preventive repair value and repair recovery value, and obtain a better wheel flange thickness preventive repair value and repair value Repair the recovery value combination.
本发明是一种轨道交通机车车辆轮对的镟修决策优化方法,这种方法根据轨道交通机车车辆轮对磨耗的历史数据,在数据预处理并建立轮对磨耗数据驱动模型之后,进行轨道交通机车车辆轮对磨耗和镟修的蒙特卡洛仿真,从而得出不同轮缘厚度预防镟修值和镟修恢复值的组合下的轮对期望使用寿命,最后根据仿真得出的轮对期望使用寿命结果,分析得出较优的镟修决策,即优选的轮缘厚度预防镟修值和镟修恢复值组合,从而帮助相关维修人员优化轮对镟修决策,延长轮对使用寿命。The present invention relates to a method for optimizing the repair decision-making of rail transit locomotive and vehicle wheelsets. The method is based on the historical data of rail transit locomotive and vehicle wheel wear, and after the data is preprocessed and a wheel set wear data-driven model is established, rail traffic is carried out. Monte Carlo simulation of rolling stock wheel set wear and turning repair, so as to obtain the expected service life of the wheel set under the combination of different wheel flange thickness preventive turning repair value and turning repair recovery value, and finally the expected use of the wheel set according to the simulation Based on the life results, the optimal turning repair decision can be obtained through analysis, that is, the optimal combination of wheel rim thickness preventive turning repair value and turning repair recovery value, so as to help relevant maintenance personnel optimize the wheel set turning repair decision and prolong the service life of the wheel set.
附图说明Description of drawings
图1是本发明的步骤示意图;Fig. 1 is a schematic diagram of steps of the present invention;
图2是本发明的仿真计算某特定一组轮缘厚度预防镟修值和镟修恢复值组合下的轮对期望使用寿命的流程图;Fig. 2 is the flow chart of the wheel set's expected service life under the simulation calculation of a specific group of wheel rim thickness preventive repair value and repair recovery value combination;
图3是本发明具体实施方式中的不同轮缘厚度预防镟修值和镟修恢复值组合下的轮对期望使用寿命仿真计算结果。Fig. 3 is the simulation calculation result of the wheel set's expected service life under different combinations of wheel rim thickness preventive turning value and turning repair recovery value in the specific embodiment of the present invention.
具体实施方式Detailed ways
如图1所示,本发明包括四大步骤:步骤1:针对一节车厢的八个车轮,进行轮对磨耗数据预处理,得出轮对轮缘和轮径磨耗速率以及镟修比例系数的样本数据;步骤2:建立轮对磨耗数据驱动模型,包括轮径磨耗模型、轮缘厚度磨耗模型和轮对镟修比例系数分布模型等;步骤3:进行轨道交通机车车辆轮对磨耗和镟修的蒙特卡洛仿真,得出不同轮缘厚度预防镟修值和镟修恢复值组合下的轮对期望使用寿命;步骤4:得出较优的镟修决策,即比较分析不同轮缘厚度预防镟修值和镟修恢复值组合下的轮对期望使用寿命,得到较优的轮缘厚度预防镟修值和镟修恢复值组合。As shown in Fig. 1, the present invention comprises four major steps: Step 1: for eight wheels of a compartment, carry out wheel pair wear data preprocessing, obtain the wheel pair rim and wheel diameter wear rate and the ratio coefficient of turning repair Sample data; Step 2: Establish a wheel set wear data-driven model, including wheel diameter wear model, rim thickness wear model, and wheel set repair proportional coefficient distribution model; Step 3: Carry out rail transit locomotive vehicle wheel set wear and turn repair The Monte Carlo simulation of different rim thicknesses obtained the expected service life of the wheel set under the combination of the preventive repair value and the repair recovery value of the wheel set; Step 4: get a better repair decision, that is, compare and analyze the preventive The expected service life of the wheelset under the combination of the repair value and the repair recovery value is obtained, and a better combination of the rim thickness prevention repair value and the repair recovery value is obtained.
本发明步骤1中,针对一节车厢的八个车轮,进行轮对磨耗数据预处理,要求首先去除记录不完整和明显错误的轮对磨耗数据。本实例中轮对磨耗数据分别记录了八个车轮不同日期的轮径值和轮缘厚度值以及轮对镟修、更换工作情况。本具体实施例中以30天为一个单位时间,基于下式进行计算某车轮的轮缘厚度和轮径磨耗速率样本数据:In step 1 of the present invention, the preprocessing of the wheel wear data is performed on the eight wheels of a carriage, and it is required to firstly remove incomplete and obviously wrong wheel wear data. In this example, the wheel wear data records the wheel diameter and rim thickness values of the eight wheels on different dates, as well as the wheel set repair and replacement work. In this specific embodiment, 30 days is taken as a unit time, and the rim thickness and wheel diameter wear rate sample data of a certain wheel are calculated based on the following formula:
其中:in:
vSd和vD分别是轮缘厚度和踏面直径磨损速率的一个估计值;v Sd and v D are an estimate of the wear rate of the rim thickness and tread diameter, respectively;
ti和ti+1是在没有镟修情况下,前后两次轮缘厚度(或轮径)测量的时间值,单位为天;t i and t i+1 are the time values measured twice before and after the rim thickness (or wheel diameter) without turning overturning, and the unit is day;
Sd,i和Sd,i+1分别是ti和ti+1时刻测量得到的轮缘厚度值;S d, i and S d, i+1 are the rim thickness values measured at time t i and t i+1 respectively;
Di和Di+1分别是ti和ti+1时刻测量得到的踏面直径值。D i and D i+1 are the tread diameter values measured at time t i and t i+1 respectively.
基于下式进行计算镟修比例系数样本数据:Calculate the sample data of the turning and repairing proportional coefficient based on the following formula:
其中:in:
k是镟修比例系数的一个估计样本值;k is an estimated sample value of the repair scale factor;
Dj -和Dj +分别是第j次车轮镟修前和镟修后测量得到的踏面直径值;D j - and D j + are the tread diameter values measured before and after the jth wheel turning repair, respectively;
Sd,j -和Sd,j +分别是第j次车轮镟修前和镟修后测量得到的轮缘厚度值。S d, j - and S d, j + are the rim thickness values measured before and after the j-th wheel turning, respectively.
本发明步骤2中,轮径磨耗模型是一个描述轮径磨耗速率概率分布特性的威布尔分布,vD样本满足vD≤2,并根据样本直方图形状,选用威布尔分布来表征vD的分布,假设d是表示vD的随机变量,相应概率密度函数为:In step 2 of the present invention, the wheel diameter wear model is a Weibull distribution describing the probability distribution characteristics of the wheel diameter wear rate, and the v D sample satisfies v D ≤ 2, and according to the shape of the sample histogram, the Weibull distribution is selected to represent v D distribution, assuming that d is a random variable representing v D , the corresponding probability density function is:
根据轮径磨耗速率的样本数据,应用极大似然估计法,可得式(4)威布尔分布的尺度参数β1=2.3617,形状参数α1=4.6743。根据该拟合分布,轮径磨损速率vD的平均值约为-0.16mm/30天。According to the sample data of the wear rate of the wheel diameter, by applying the maximum likelihood estimation method, the scale parameter β 1 =2.3617 and the shape parameter α 1 =4.6743 of the Weibull distribution in formula (4). According to the fitted distribution, the average value of the wheel diameter wear rate v D is about -0.16 mm/30 days.
本发明步骤2中采用的轮缘厚度磨耗模型,刻画了某时刻轮缘厚度磨耗速率和对应轮缘厚度值的相关拟合关系。本实例中根据轮缘厚度磨耗速率样本数据,轮缘厚度磨耗模型可以表示如下:The rim thickness wear model used in step 2 of the present invention describes the correlation fitting relationship between the rim thickness wear rate and the corresponding rim thickness value at a certain moment. In this example, according to the sample data of the rim thickness wear rate, the rim thickness wear model can be expressed as follows:
Vsd=-0.02606×Sd 2+1.538×Sd-22.75+Evsd (5)V sd =-0.02606×S d 2 +1.538×S d -22.75+E vsd (5)
其中Vsd为轮缘厚度磨耗速率,Sd为轮缘厚度值,Evsd为轮缘厚度磨耗速率随机拟合差值,Evsd是一均值为零的正态分布随机数,其标准差为0.3056。Where V sd is the wear rate of the rim thickness, S d is the value of the rim thickness, E vsd is the random fitting difference of the wear rate of the rim thickness, E vsd is a normal distribution random number with a mean value of zero, and its standard deviation is 0.3056.
本发明采用的轮对镟修比例系数分布模型是一个描述镟修比例系数k概率分布特性的伽马分布。由于镟修比例系数样本k最小值为3.782,所以采用向右平移3.7后的γ分布来表征分布特性,假设k1是表示镟修比例系数k的随机变量,则概率密度函数表示如下:The wheel set turning repair proportional coefficient distribution model adopted in the present invention is a gamma distribution describing the probability distribution characteristic of the turning repair proportional coefficient k. Since the minimum value of the sample k of the turning repair proportional coefficient is 3.782, the γ distribution shifted to the right by 3.7 is used to characterize the distribution characteristics. Assuming that k 1 is a random variable representing the turning repair proportional coefficient k, the probability density function is expressed as follows:
其中a1>0为形状参数,b1>0为尺度参数,Γ(a1)是γ函数:Where a 1 >0 is the shape parameter, b 1 >0 is the scale parameter, Γ(a 1 ) is the gamma function:
因此,k1平均值为a1·b1+3.7,方差为a1·b1 2。Therefore, the mean value of k 1 is a 1 ·b 1 +3.7, and the variance is a 1 ·b 1 2 .
根据镟修比例系数样本应用极大似然估计法可得,关于k的γ分布的形状参数为1.1779,尺度参数为2.6615,k的平均值为1.1779×2.6615+3.7=6.8350。According to the maximum likelihood estimation method based on the sample of the modified proportional coefficient, the shape parameter of the gamma distribution about k is 1.1779, the scale parameter is 2.6615, and the average value of k is 1.1779×2.6615+3.7=6.8350.
本发明步骤3中,根据图2给出的仿真流程,仿真计算特定轮缘厚度预防镟修值SdP和镟修恢复值SdR组合下的轮对期望使用寿命。In step 3 of the present invention, according to the simulation process shown in FIG. 2 , the expected service life of the wheel set under the combination of the specific wheel rim thickness preventive repair value S dP and repair repair value S dR is simulated and calculated.
假设在tj时刻测量每个车轮的轮缘厚度和轮径,记为Sd,j,1,Sd,j,2,...,Sd,j,8和Dj,l...Dj,8,下标1,2,...,8与第一,第二,…,第八个车轮对应。第一和第二个车轮(或第三和第四,或第五和第六,或第七和第八)在同一个轴上。第一,第二,第三,第四个车轮(或第五,第六,第七,第八)在同一个转向架上。本实例中,轮径允许下限为770mm,上限为840mm;轮缘厚度允许下限为26mm,上限为32mm。同时要求同轴轮对轮径差不超过2mm,同转向架轮径差不超过4mm,同节车厢轮径差不超过7mm。Assuming that the rim thickness and wheel diameter of each wheel are measured at time t j , denoted as S d, j, 1 , S d, j, 2 , ..., S d, j, 8 and D j, l .. .D j, 8 , the subscripts 1, 2, ..., 8 correspond to the first, second, ..., eighth wheels. The first and second wheels (or third and fourth, or fifth and sixth, or seventh and eighth) are on the same axle. The first, second, third, and fourth wheels (or fifth, sixth, seventh, and eighth) are on the same bogie. In this example, the allowable lower limit of wheel diameter is 770mm, and the upper limit is 840mm; the allowable lower limit of wheel rim thickness is 26mm, and the upper limit is 32mm. At the same time, it is required that the wheel diameter difference of the coaxial wheel set shall not exceed 2mm, the wheel diameter difference of the same bogie shall not exceed 4mm, and the wheel diameter difference of the same carriage shall not exceed 7mm.
步骤3.1中“初始化各类参数”,输入tj=0,Sd,j,i=32mm,Dj,k=840mm,i,k=1,2,…,8,令镟修次数NRep=0,令轮对仿真周期数NLC=0,并且设定的轮对仿真周期总数为NLCtotal=50,它对于估算车轮期望寿命长度的优化值足够大。同时输入SdP和SdR值。此外,鉴于轮缘厚度的重要性,设定wSd=1,wD=0。仿真的时间步长为一个单位时间,也就是30天。In step 3.1, "initialize various parameters", input t j = 0, S d, j, i = 32mm, D j, k = 840 mm, i, k = 1, 2,..., 8, let the number of turning repairs N Rep =0, make the number of wheel set simulation cycles N LC =0, and set the total number of wheel set simulation cycles as N LCtotal =50, which is large enough to be an optimal value for estimating the expected life of the wheel. Enter the S dP and S dR values at the same time. Furthermore, w Sd =1 and w D =0 are set in view of the importance of the rim thickness. The time step of the simulation is one unit time, which is 30 days.
本发明步骤3.2:仿真时间步进一个单位时间tj=tj+1;Step 3.2 of the present invention: the simulation time stepping a unit time t j =t j +1;
步骤3.3:根据蒙特卡洛仿真方法原理,基于前述式(4)-(7)给出的轮对磨耗数据驱动模型,仿真产生tj时刻之前的一个单位时间内的轮径磨耗量VD,j,k和轮缘厚度磨耗量VSd,j,i,并根据上一个时刻的轮径值Dj-l,k和轮缘厚度值Sd,j-l,i,计算当前时刻的轮径值Dj,k和轮缘厚度值Sd,j,i,表示如下:Step 3.3: According to the principle of the Monte Carlo simulation method, based on the wheel wear data-driven model given by the aforementioned formulas (4)-(7), the simulation produces the wheel diameter wear V D in a unit time before the time t j , j, k and rim thickness wear amount V Sd, j, i , and calculate the wheel diameter value D j at the current moment based on the wheel diameter value D jl, k and the rim thickness value S d, jl, i at the previous moment , k and rim thickness values S d, j, i , expressed as follows:
Dj,k=Dj-l,k+VD,j,k×1 (8)D j,k =D jl,k +V D,j,k ×1 (8)
Sd,j,i=Sd,j-l,i+VSd,j,i×1 (9)S d, j, i = S d, jl, i + V Sd, j, i × 1 (9)
其中i,k=1,2,...,8where i,k=1,2,...,8
步骤3.4:判断Dj,k<770mm?,其中k=1,2,...,8,如果“小于”,则进入步骤3.5,否则进行步骤3.8;Step 3.4: Judging that D j,k <770mm? , where k=1, 2, ..., 8, if "less than", go to step 3.5, otherwise go to step 3.8;
步骤3.5:NLC=NLC+1;Step 3.5: N LC =N LC +1;
步骤3.6:判断NLC<NLCtotal,如果“小于”则进入步骤3.7,否则仿真优化结束,记仿真优化结束时刻时间为tjtotal,则车轮的期望寿命周期EL可表示为:Step 3.6: Judging that N LC < N LCtotal , if “less than”, go to step 3.7, otherwise the simulation optimization ends, record the end time of simulation optimization as t jtotal , then the expected life cycle EL of the wheel can be expressed as:
步骤3.7:当前各轮径值和各轮缘厚度值全部更新为全新轮对的轮径值和轮缘厚度值,即令Dj,k=840mm,Sd,j,i=32mm,其中i,k=1,2,...,8,开始下一个轮对仿真周期的仿真,返回步骤3.2;Step 3.7: The current wheel diameter values and rim thickness values are all updated to the wheel diameter values and rim thickness values of the new wheel set, that is, D j, k = 840mm, S d, j, i = 32mm, where i, k=1, 2, ..., 8, start the simulation of the next wheel set simulation cycle, and return to step 3.2;
步骤3.8:判断Sd,j,i≤SdP?其中i=1,2,...,8,如果“小于或等于”则进入步骤3.9,否则返回步骤3.2;Step 3.8: Determine whether S d, j, i ≤ S dP ? Wherein i=1, 2, ..., 8, if "less than or equal to", then enter step 3.9, otherwise return to step 3.2;
步骤3.9:优化具体一次镟修后期望轮缘厚度值和轮径值,即利用遗传算法,在考虑八个车轮轮径差约束的前提下,以轮径损失尽可能小,并且镟修后轮缘厚度值尽可能接近轮缘厚度恢复值为优化目标,该优化目标可以表示为:Step 3.9: Optimizing the expected wheel flange thickness and wheel diameter value after a specific turning repair, that is, using the genetic algorithm, taking the wheel diameter loss as small as possible under the premise of considering the constraints of the eight wheel diameter differences, and turning the rear wheel The rim thickness value is as close as possible to the rim thickness recovery value as the optimization objective, which can be expressed as:
其中为tj时刻第i个车轮镟修后的轮缘厚度值,SdR为镟修后轮缘厚度恢复值,为tj时刻第k个车轮镟修前轮径值,利用为tj时刻第k个车轮镟修后轮径值,wsd和wD为是权重系数,满足wsd+wD=1,本具体实施方式鉴于轮缘厚度的重要性,设定wSd=1,wD=0。in is the rim thickness value of the i-th wheel at time t j after turning, S dR is the recovery value of the wheel rim thickness after turning, is the wheel diameter value of the kth wheel before repairing at time t j , using is the wheel diameter value of the k-th wheel at time t j after turning, w sd and w D are weight coefficients, satisfying w sd +w D =1, in view of the importance of the thickness of the wheel rim in this specific embodiment, w Sd is set =1, w D =0.
优化的约束条件如下:The optimization constraints are as follows:
(a)轮径差约束:
(b)镟修后轮缘厚度值和轮径值不超限约束:
(c)镟修前后轮对尺寸逻辑限制:和i,k=1,2,…,8。(c) Logical limitation of wheel set size before and after turning: and i, k=1, 2, . . . , 8.
待优化变量是镟修后的轮缘厚度和踏面直径i,k=1,2,…,8。The variable to be optimized is the thickness of the rim after turning and tread diameter i, k=1, 2, . . . , 8.
由于遗传算法已经广为人知,这里不再赘述具体优化过程。Since the genetic algorithm is already widely known, the specific optimization process will not be repeated here.
步骤3.10:基于轮对镟修比例系数分布模型式(6)和(7),抽样生成一个镟修比例系数k,并根据步骤3.9结果得出镟修后轮缘厚度值Sd,j,i +和轮径值Dj,k +,即Step 3.10: Based on the distribution model formula (6) and (7) of the ratio coefficient of wheel set turning repair, generate a turning repair ratio coefficient k by sampling, and obtain the wheel rim thickness value S d, j, i after turning repair according to the result of step 3.9 + and wheel diameter value D j, k + , namely
Sd,j,i +=Sd,j,i + (12)S d, j, i + = S d, j, i + (12)
Dj,k +=Dj,k --k×(Sd,j,i +-Sd,j,i -) (13)D j, k + = D j, k - -k × (S d, j, i + -S d, j, i - ) (13)
步骤3.11:累积镟修次数NRep=NRep+1;Step 3.11: Cumulative turning times N Rep = N Rep +1;
步骤3.12:判断Dj,k<770mm?其中k=1,2,...,8,如果“小于”,则返回步骤3.5,否则返回步骤3.2。Step 3.12: Judging that D j,k <770mm? Where k=1, 2, ..., 8, if "less than", return to step 3.5, otherwise return to step 3.2.
根据需要多次重复步骤3.1至步骤3.12,仿真计算得出不同轮缘厚度预防镟修值SdP和镟修恢复值SdR组合下的轮对期望使用寿命,从而得到不同SdP和SdR组合下的轮对期望使用寿命EL,如图3所示,其中26mm≤SdP<SdR≤32mm且SdP,SdR∈{26,26.5,27,27.5,28,28.5,29,29.5,30,30.5,31,31.5,32mm}。由图3可知,当选用{SdP=26mm,SdR=30mm}、{SdP=26mm,SdR=30.5mm}、{SdP=26mm,SdR=31mm}、{SdP=26mm,SdR=31.5mm}等组合时,轮对期望使用寿命较大。Repeat steps 3.1 to 3.12 as many times as necessary, and calculate the expected service life of the wheel set under different combinations of rim thickness preventive repair value S dP and repair recovery value S dR , so as to obtain different combinations of S dP and S dR The expected service life EL of the wheel set below is shown in Figure 3, where 26mm≤S dP <S dR ≤32mm and S dP , S dR ∈ {26, 26.5, 27, 27.5, 28, 28.5, 29, 29.5, 30 , 30.5, 31, 31.5, 32mm}. It can be seen from Figure 3 that when {S dP =26mm, S dR =30mm}, {S dP =26mm, S dR =30.5mm}, {S dP =26mm, S dR =31mm}, {S dP =26mm, When S dR =31.5mm} and other combinations, the expected service life of the wheel set is relatively large.
利用VC++软件基于上述步骤编程,开发轮对镟修决策优化的相关计算机软件,可以自动实现轨道交通机车车辆轮对镟修决策优化。Using VC++ software based on the above-mentioned steps to program, develop relevant computer software for decision-making optimization of wheel-set repairing, which can automatically realize decision-making optimization of wheel-set repairing for rail transit locomotives.
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