CN103837536B - Portable asphalt mixture gradation rapid assay device - Google Patents
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- CN103837536B CN103837536B CN201410073581.1A CN201410073581A CN103837536B CN 103837536 B CN103837536 B CN 103837536B CN 201410073581 A CN201410073581 A CN 201410073581A CN 103837536 B CN103837536 B CN 103837536B
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- 239000000203 mixture Substances 0.000 title claims abstract description 29
- 239000010426 asphalt Substances 0.000 title claims abstract description 28
- 238000003556 assay Methods 0.000 title claims 9
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- 238000003709 image segmentation Methods 0.000 claims abstract description 15
- 230000005540 biological transmission Effects 0.000 claims abstract description 11
- 238000005520 cutting process Methods 0.000 claims description 7
- 150000001875 compounds Chemical group 0.000 claims 1
- 230000011218 segmentation Effects 0.000 claims 1
- 238000004458 analytical method Methods 0.000 abstract description 12
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- 238000005516 engineering process Methods 0.000 description 2
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Abstract
本发明公开了一种便携式沥青混合料级配快速分析设备以解决现有技术中沥青混合料级配信息采集分析不便的问题,包括设有箱体的可移动支撑架、采集路表或混合料信息的图像采集单元、信息传输单元、图像分割及数字化处理单元和输出单元,其中图像采集单元包括采集头,图像采集单元位于箱体内部,箱体底面与采集头正对处设有通孔,采集头从所述通孔中伸出,信息传输单元、图像分割及数字化处理单元和输出单元均置于箱体上方。本发明设计合理,使用方便,值得推广应用。
The invention discloses a portable rapid analysis device for asphalt mixture gradation to solve the problem of inconvenient collection and analysis of asphalt mixture gradation information in the prior art. Information image acquisition unit, information transmission unit, image segmentation and digital processing unit, and output unit, wherein the image acquisition unit includes an acquisition head, the image acquisition unit is located inside the cabinet, and a through hole is provided at the bottom of the cabinet directly opposite the acquisition head. The collecting head protrudes from the through hole, and the information transmission unit, the image segmentation and digital processing unit and the output unit are all placed above the box body. The invention is reasonable in design and convenient in use, and is worthy of popularization and application.
Description
技术领域 technical field
本发明涉及交通路面检测技术领域,具体涉及一种沥青混合料级配分析设备。 The invention relates to the technical field of traffic pavement detection, in particular to an asphalt mixture gradation analysis device.
背景技术 Background technique
在沥青路面质量管理中,路面的宏观性能与细观结构分布息息相关,利用数字图像技术对沥青混合料级配图像的细观结构进行定量分析来获取路面的宏观性能,成为路面质量管理的有效手段。由于沥青混合料经钻取和采样后会造成破坏,并且长时间放置后,破损更为严重,为了后期更深入的研究,对其数字化保存显得极为重要。目前,国内外对沥青混合料图像的采集主要有断面图像和拼接的表面图像,断面图像采集主要包括人工切割与断层成像,人工切割处理上较为简易,但是切割工作量大,并且难以标准化推广,而基于断面的图像采集,设备极为昂贵,操作复杂,运输不便,成本高也难以推广 ;拼接的表面图像不仅存在拼接误差,而且需要对曲面图像进行还原才能进行后续分析,这对自动分析造成了很大障碍。 In the quality management of asphalt pavement, the macroscopic performance of the pavement is closely related to the distribution of the mesoscopic structure. Using digital image technology to quantitatively analyze the mesoscopic structure of the asphalt mixture gradation image to obtain the macroscopic performance of the pavement has become an effective means of pavement quality management. . Since the asphalt mixture will be damaged after being drilled and sampled, and the damage will be more serious after a long time of storage, it is extremely important to digitally preserve it for later in-depth research. At present, the collection of asphalt mixture images at home and abroad mainly includes cross-sectional images and spliced surface images. Cross-sectional image collection mainly includes manual cutting and tomographic imaging. Manual cutting is relatively simple, but the cutting workload is large and it is difficult to standardize and popularize. However, image acquisition based on cross-section is extremely expensive, complicated to operate, inconvenient to transport, and difficult to popularize due to high cost. ; The spliced surface image not only has splicing errors, but also needs to restore the surface image for subsequent analysis, which poses a great obstacle to automatic analysis.
发明内容 Contents of the invention
本发明意在提供一种便携式沥青混合料级配快速分析设备,以解决现有技术中沥青混合料级配信息采集分析不便的问题。 The present invention intends to provide a portable asphalt mixture gradation rapid analysis device to solve the problem of inconvenient collection and analysis of asphalt mixture gradation information in the prior art.
本方案中的便携式沥青混合料级配快速分析设备,包括设有箱体的可移动支撑架、采集路表或混合料信息的图像采集单元、信息传输单元、图像分割及数字化处理单元和输出单元,其中图像采集单元包括采集头,图像采集单元位于箱体内部,箱体底面与采集头正对处设有通孔,采集头从所述通孔中伸出,信息传输单元、图像分割及数字化处理单元和输出单元均置于箱体上方。 The portable asphalt mixture gradation rapid analysis equipment in this scheme includes a movable support frame with a box body, an image acquisition unit for collecting road surface or mixture information, an information transmission unit, an image segmentation and digital processing unit, and an output unit , wherein the image acquisition unit includes an acquisition head, the image acquisition unit is located inside the box, a through hole is provided at the bottom of the box and the acquisition head is directly opposite, the acquisition head protrudes from the through hole, the information transmission unit, image segmentation and digitization Both the processing unit and the output unit are placed above the cabinet.
与现有技术相比较,本发明的优点是:工作状态下,图像采集单元的采集头伸出箱体,自图像采集单元而上依次是信息传输单元、图像分割及数字化处理单元和输出单元,所有单元均位于可移动支撑架上,在移动或静止状态下,对沥青混合料或者路面进行图像采集,然后将采集的图像信息通过信息传输单元传输至图像分割及数字化处理单元,利用图像分割技术对图像进行数字化处理,对图像内的单元进行大小、数量及分布的计算,进而自动识别出集料的形状和分布,最终获得沥青混合料或路面的最终级配并输出;可快速计算分析沥青混合料级配,而且结构简单、携带或运输方便,操作方便,成本低。 Compared with the prior art, the present invention has the advantages that: in the working state, the acquisition head of the image acquisition unit extends out of the box, and from the image acquisition unit upwards are the information transmission unit, the image segmentation and digital processing unit and the output unit, All the units are located on the movable support frame, and the asphalt mixture or road surface is collected in a moving or static state, and then the collected image information is transmitted to the image segmentation and digital processing unit through the information transmission unit, using the image segmentation technology Digitally process the image, calculate the size, quantity and distribution of the units in the image, and then automatically recognize the shape and distribution of the aggregate, and finally obtain and output the final gradation of the asphalt mixture or road surface; it can quickly calculate and analyze asphalt The mixture is graded, and the structure is simple, easy to carry or transport, easy to operate, and low in cost.
进一步,还包括电机驱动装置,可移动支撑架底部边缘处设有至少三个轮子,轮子由电机驱动装置驱动,轮子均布在可移动支撑架底部边缘处,受力均匀,使可移动支撑架运行平稳快速。 Further, it also includes a motor drive device, at least three wheels are arranged at the bottom edge of the movable support frame, and the wheels are driven by the motor drive device, and the wheels are evenly distributed on the bottom edge of the movable support frame, and the force is uniform, so that the movable support frame Runs smoothly and quickly.
进一步,所述图像分割及数字化处理单元包括带有千兆网接口的能进行图像切割的电脑,电脑位于箱体外,电脑控制本设备硬件运作及对获取的沥青混合料图像进行切割、处理分析。 Further, the image segmentation and digital processing unit includes a computer with a Gigabit network interface capable of image cutting, the computer is located outside the box, and the computer controls the hardware operation of the device and performs cutting, processing and analysis on the acquired asphalt mixture image .
进一步,所述图像采集单元包括扫描相机、大功率 LED 照明光源、控制箱及控制板卡,采集头即为扫描相机的镜头,控制板卡装在控制箱内,保证采集图像的完整性与精确性,同时大功率 LED 照明光源可使本设备在昏暗的光线环境也可工作。 Further, the image acquisition unit includes a scanning camera, a high-power LED lighting source, a control box and a control board, the acquisition head is the lens of the scanning camera, and the control board is installed in the control box to ensure the integrity and accuracy of the collected images At the same time, the high-power LED lighting source can make the device work in dim light environment.
进一步,所述输出单元为与电脑相连的屏幕,方便使用者读取信息。 Further, the output unit is a screen connected to a computer, which is convenient for users to read information.
进一步,还包括与图像分割及数字化处理单元相连的控制单元,控制单元可以控制电机驱动装置,可根据使用者的需求,通过图像分割及数字化处理单元、控制单元控制电机驱动装置驱动轮子前进后退或者反复前进后退采集信息。 Further, it also includes a control unit connected to the image segmentation and digital processing unit, the control unit can control the motor drive device, and can control the motor drive device to drive the wheels forward and backward according to the needs of the user through the image segmentation and digital processing unit and the control unit Repeatedly forward and backward to collect information.
进一步,还包括通过信息传输单元与图像分割及数字化处理单元的输入装置,通过输入装置,使用者可以控制本设备,下达命令,实现使用者与本设备的人机交互。 Further, it also includes an input device through the information transmission unit and the image segmentation and digitization processing unit. Through the input device, the user can control the device and issue commands to realize the human-computer interaction between the user and the device.
进一步,还包括由控制单元控制的声光报警装置,当设备自动运行至较远时,可通过激发声光报警装置来通知使用者。 Further, it also includes an audible and visual alarm device controlled by the control unit. When the equipment automatically runs far away, the audible and visual alarm device can be activated to notify the user.
进一步,还包括与控制单元相连的超声波感应装置,当本设备自动运行路途中存在障碍物时,通过超声波感应装置感应到后反馈至控制单元,控制单元控制电机驱动装置驱动轮子绕开障碍物。 Further, it also includes an ultrasonic sensing device connected to the control unit. When there is an obstacle in the automatic operation of the device, it is sensed by the ultrasonic sensing device and fed back to the control unit. The control unit controls the motor drive device to drive the wheels around the obstacle.
附图说明 Description of drawings
图1为本发明便携式沥青混合料级配快速分析设备实施例的结构示意图; Fig. 1 is the structural representation of the portable asphalt mixture gradation rapid analysis equipment embodiment of the present invention;
图2为本发明便携式沥青混合料级配快速分析设备实施例的原理框图。 Fig. 2 is a functional block diagram of an embodiment of the portable asphalt mixture gradation rapid analysis device of the present invention.
具体实施方式 detailed description
下面结合附图和具体实施方式对本发明作进一步详细的说明: Below in conjunction with accompanying drawing and specific embodiment the present invention will be described in further detail:
根据图1和图2所示,本发明实施例中的便携式沥青混合料级配快速分析设备包括设有箱体13的小车1,采集路表或混合料信息的XIIMUS 2048LT线扫描工业相机10,网线,笔记本电脑11,与笔记本电脑11相连的LED屏幕12,与笔记本电脑11通过无线通信的手持平板电脑,设在箱体底部外表面的大功率 LED 照明光源; 其中XIIMUS 2048LT线扫描工业相机10位于箱体13内部底端,箱体底面开有与XIIMUS 2048LT线扫描工业相机10的镜头适应的通孔,笔记本电脑11和LED屏幕12均置于箱体13上,小车1底部设有四个轮子14,所述笔记本电脑11内装有能进行图像切割的图像处理软件photoshop,笔记本电脑11位于箱体13外,XIIMUS 2048LT线扫描工业相机10由连接控制箱及控制板卡,控制板卡装在控制箱内,XIIMUS 2048LT线扫描工业相机10与笔记本电脑11之间通过网线通信;笔记本电脑11相连有控制单元,控制单元可以控制电机驱动装置,可根据使用者的需求,通过笔记本电脑11、控制单元控制电机驱动装置驱动轮子14前进后退采集信息;通过平板电脑控制笔记本电脑11,使用者可以远程控制本设备,下达命令,实现使用者与本设备的人机交互;还包括由控制单元控制的声光报警装置,当本设备自动运行至较远时,可通过激发声光报警装置来通知使用者;还包括与控制单元相连的超声波感应装置,当本设备自动运行路途中存在障碍物时,通过超声波感应装置感应到后反馈至控制单元,控制单元控制电机驱动装置驱动轮子14绕开障碍物。 As shown in Figures 1 and 2, the portable asphalt mixture gradation rapid analysis device in the embodiment of the present invention includes a dolly 1 provided with a box body 13, an XIIMUS 2048LT line scan industrial camera 10 for collecting road table or mixture information, Network cable, notebook computer 11, LED screen 12 connected to notebook computer 11, handheld tablet computer communicating wirelessly with notebook computer 11, high-power LED lighting source installed on the outer surface of the bottom of the box; XIIMUS 2048LT line scan industrial camera 10 Located at the inner bottom of the box 13, the bottom of the box is opened with XIIMUS The lens of the 2048LT line scan industrial camera 10 is adapted to the through hole, the notebook computer 11 and the LED screen 12 are placed on the box body 13, and the bottom of the trolley 1 is provided with four wheels 14, and the notebook computer 11 is equipped with a camera capable of image cutting The image processing software is photoshop, the notebook computer 11 is located outside the box body 13, the XIIMUS 2048LT line scan industrial camera 10 is connected to the control box and the control board, the control board is installed in the control box, the XIIMUS 2048LT line scan industrial camera 10 and the notebook computer 11 Communication between them via network cable; the notebook computer 11 is connected with a control unit, the control unit can control the motor drive device, and according to the needs of the user, the notebook computer 11 and the control unit control the motor drive device to drive the wheels 14 forward and backward to collect information; The computer controls the notebook computer 11, and the user can remotely control the device and issue commands to realize the human-computer interaction between the user and the device; it also includes an audible and visual alarm device controlled by the control unit. When the device automatically runs far away, The user can be notified by stimulating the sound and light alarm device; it also includes an ultrasonic induction device connected to the control unit. When there is an obstacle in the automatic operation of the device, it will be sensed by the ultrasonic induction device and then fed back to the control unit, and the control unit will control The motor drive drives the wheels 14 around obstacles.
在移动或静止状态对沥青混合料或者路面进行图像采集,然后将采集的图像信息通过信息传输单元传输至笔记本电脑11,利用笔记本电脑11对图像进行数字化处理,对图像内的单元进行大小、数量及分布的计算,进而自动识别出集料的形状和分布,最终获得沥青混合料或路面的最终级配并通过LED屏幕12输出。 Collect images of asphalt mixture or road surface in a moving or static state, and then transmit the collected image information to the notebook computer 11 through the information transmission unit, use the notebook computer 11 to digitize the image, and calculate the size and quantity of the units in the image and distribution calculation, and then automatically recognize the shape and distribution of the aggregate, and finally obtain the final gradation of asphalt mixture or road surface and output it through the LED screen 12 .
以上所述的仅是本发明的实施例,方案中公知的具体结构及特性等常识在此未作过多描述。应当指出,对于本领域的技术人员来说,在不脱离本发明结构的前提下,还可以做出若干变形和改进,这些也应该视为本发明的保护范围,这些都不会影响本发明实施的效果和专利的实用性。 What is described above is only an embodiment of the present invention, and common knowledge such as specific structures and characteristics known in the scheme are not described here too much. It should be pointed out that for those skilled in the art, some modifications and improvements can be made without departing from the structure of the present invention, and these should also be regarded as the protection scope of the present invention, and these will not affect the implementation of the present invention effect and utility of the patent.
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Inventor after: Wang Huoming Inventor after: Zhou Gang Inventor after: Li Rukai Inventor after: Chen Fei Inventor after: Wang Wei Inventor after: Chen Tianquan Inventor after: Tan Wei Inventor after: Wang Qi Inventor before: Wang Huoming Inventor before: Wang Xiu Inventor before: Zhou Gang Inventor before: Li Rukai Inventor before: Chen Fei Inventor before: Wang Wei Inventor before: Chen Tianquan Inventor before: Tan Wei Inventor before: Wang Qi |
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