CN103828952B - A kind of manufacture method of brick tea and brick tea thereof - Google Patents
A kind of manufacture method of brick tea and brick tea thereof Download PDFInfo
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- CN103828952B CN103828952B CN201410110165.4A CN201410110165A CN103828952B CN 103828952 B CN103828952 B CN 103828952B CN 201410110165 A CN201410110165 A CN 201410110165A CN 103828952 B CN103828952 B CN 103828952B
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Abstract
The manufacture method of brick tea and a brick tea thereof, relate to the manufacture method of compressed tea and compressed tea. Its step is that material screening → assorted → department claims the little hack of subpackage → decatize → enter mold pressing system → cooling → demoulding tea delivery base → build into tea hack → be divided into → be divided into brick tea buttress → brick tea → quality inspection, packaging. Break through the constraint that brick tea model is limited by mould, saved a large amount of Mold Makings; Adopt cutting mode in batches to produce, changed traditional cooked mode of brick tea, significantly improved production efficiency, reduced production cost; Adopt cooling drawing method, the demoulding immediately, solved to wait after conventional method compacting could the demoulding after cooling problem, save space, reduce labour intensity; Arbitrarily job change specification, energy adaptation to market variations, meets consumer's needs; The tea matter of brick tea can be directly observed in addition by section, transparent consumption of consumer can be given.
Description
Technical field
The present invention relates to the manufacture method of a kind of compressed tea and compressed tea.
Background technology
Existing brick tea manufacture method is: tea raw material → screening → assorted → department title → decatize → enter mould → compacting → cooling → demoulding → dry → quality inspection to pack. Because the pressed brick tea time is soft by steamed by tea raw material, pour into while hot in stock mould compressing, waiting could the demoulding after cooling, otherwise brick tea can expand and scatter, so the brick tea of a model of compacting just needs the mould of tens up to a hundred same specifications, if produce the brick tea of 10 models, just needs thousands of moulds of hundreds of, demoulding when production, carrying mould need a lot of manpowers, and production efficiency is low, production cost is high. Moreover the brick tea specification of producing is limited by mould specification, generally by weight 400 grams, 750 grams, 1000 grams, 1500 grams etc. several, increase the product of a model, must drop into many mould funds. Description must first plannedly be produced by specification, and in the time selling, description is unalterable, can only sell by product specification, can not adaptation to market variations, cannot meet consumer's needs.
Summary of the invention
One of object of the present invention is openly a kind of a kind of model mould production of need, can produce arbitrary large tablet tea, description need not be produced in advance according to plan, random job change specification in the time selling, energy adaptation to market variations, meet consumer's needs, production efficiency is high, production cost is low, brick tea preparation method and brick tea thereof; Two of object of the present invention is openly a kind of demoulding immediately, only one of need or a small amount of mould are produced, can produce arbitrary large tablet tea, description need not be produced in advance according to plan, random job change specification in the time selling, can adaptation to market variations, meet consumer's needs, production efficiency is high, production cost is low, brick tea preparation method and brick tea thereof; .
One of technical solution of the present invention is: its special character of a kind of manufacture method of brick tea is:
A, pour the good tealeaves of decatize the tea mold tool with some brick tea sizes into and suppress,
B, cooling rear demoulding tea delivery base,
C, by tea base convection drying or grow dim, dry,
D, dried tea base 1～some indignations are become to tea hack,
E, tea hack is longitudinally divided into 1～some little hacks,
F, little hack is divided into some brick teas buttress,
G, formation monolithic brick tea,
H, dedusting,
I, quality inspection, packaging.
Two of technical solution of the present invention is: its special character of a kind of manufacture method of brick tea is:
A, tealeaves are soft by steamed, and moisture control is 18～35%, or 20～32%, or 22～30%, or 24～28%, or 25～27%,
B, tealeaves are cooled to the demoulding immediately of pressed tea base and do not expand and scatters for appropriateness, and when humidity is reduced to pressed tea base, tealeaves does not break into appropriateness,
C, cooled tealeaves is put into the mould compacting tea delivery base with some brick tea sizes,
D, by tea base convection drying or grow dim, dry,
E, dried tea base 1～some indignations are become to tea hack,
F, tea hack is longitudinally divided into 1～some little hacks,
G, little hack is divided into some brick teas buttress,
G, formation monolithic brick tea,
H, dedusting,
I, quality inspection, packaging.
In the technology of the present invention solution by tea base convection drying or grow dim, drying steps, can be placed on after little hack is divided into the brick tea buttress step of required size and carry out.
According to the brick tea of the technology of the present invention solution, it is characterized in that being formed by tea base 1 cutting of first suppressing, having 1 side at least is cut surface.
The present invention, owing to having adopted above technical scheme, has the following advantages: 1, a brick tea base of compacting just equals to suppress some blocks of conventional brick teas, and production efficiency several times improve. 2, no matter produce the brick tea of how many models, only need a model mould, saved a large amount of Mold Makings. 3, tea base can be cut into required brick tea by arbitrary size, has broken through the restriction that its size of traditional brick tea is determined by mould. 4, adopt in batches cutting mode to produce, changed can only one one block compacting brick tea cooked mode, reduced production cost. 5, adopt tealeaves cooling drawing method, after compacting, need not wait for the demoulding immediately, solved to wait after conventional method compacting could the demoulding after cooling, produce a kind of model brick tea and want dozens of mould problem, save space, reduce labour intensity, can carry out serialization production, greatly enhance productivity. 6, description need not be produced in advance according to plan, random job change specification in the time selling, and energy adaptation to market variations, meets consumer's needs. 6, in addition because brick tea is cutting processing, the tea matter of brick tea can be directly observed by section, transparent consumption of consumer can be given.
Brief description of the drawings
Fig. 1 is tea base schematic diagram of the present invention.
Fig. 2 is tea hack schematic diagram of the present invention.
Fig. 3 is that tea hack of the present invention is divided into little hack schematic diagram.
Fig. 4 is that the little hack of the present invention is divided into brick tea buttress schematic diagram.
Fig. 5 is that the present invention forms brick tea schematic diagram.
Fig. 6 is brick tea product structure schematic diagram of the present invention.
Detailed description of the invention
Below in conjunction with embodiment, the present invention is further illustrated. Embodiment 1: a kind of manufacture method of brick tea, first carry out tea raw material screening by conventional approach, after screening, carry out assorted, then take charge of and claim subpackage, with steam, tea steaming is soft again, pouring the good tealeaves of decatize the tea mold tool with some brick tea sizes into suppresses, tea mold tool size is at least wanted the 2 brick tea sizes that will make, if made brick tea is 2-3kg, be generally 4-8 piece large, if made brick tea is 0.25-1.5kg, be generally 8-32 piece large, can certainly make greatlyr, but will guarantee that institute's tea making base can not fracture in handling process. After compacting, carry out cooling together with mould, when being cooled to demoulding tea delivery base while approaching with room temperature, on the top and bottom of tea base, can be pressed with word and pattern, if production black brick tea, just by up to standard to moisture content tea base convection drying, if produce Fu brick, with drying room routinely artificial induction's regulation and control after growing dim, to be dried to moisture content up to standard. Then dried tea base 1～some indignations are become to tea hack, general 3～10 tea bases are built into tea hack, tea hack is longitudinally divided into 1～some little hacks, generally be divided into 2～10 little hacks, saidly be divided into 1 little hack, in the situation that tea hack is strip, without cutting apart, directly as little hack. Again little hack is divided into some brick tea buttress by brick tea specification, then forms brick tea. Because brick tea buttress in the time cutting speckles with tealeaves powder, must carry out dedusting, finally carry out quality inspection, packaging.
Embodiment 2: a kind of manufacture method of brick tea, first carry out tea raw material screening by conventional approach, after screening, carry out assorted, then take charge of and claim subpackage, with steam, tea steaming is soft again, pouring tealeaves subpackage good decatize the tea mold tool with some brick tea sizes into suppresses, the brick tea size that tea mold tool size at least wants 3-4 piece to make, if made brick tea is 2-3kg, be generally 4-8 piece large, if made brick tea is 0.25-1.5kg, be generally 8-32 piece large, can certainly make larger, but guarantee that institute's tea making base can not fracture in handling process. after compacting, carry out cooling together with mould, when being cooled to demoulding tea delivery base while approaching with room temperature, then tea base 1～some indignations are become to tea hack, general 4～8 tea bases are built into tea hack, and tea hack is longitudinally divided into 1～some little hacks, are generally divided into 3～6 little hacks, saidly be divided into 1 little hack, in the situation that tea hack is strip, without cutting apart, directly as little hack. again little hack is divided into some brick tea buttress by brick tea specification, if the length 100cm of little hack, the length of brick tea buttress is 20cm, a little hack just may be partitioned into 5 brick tea buttress so, each brick tea buttress can form 5 blocks of brick teas, every tea base can cut 10 blocks of brick teas, and a tea hack can be produced 50 blocks of brick teas. if production black brick tea, just piles up neatly brick tea 4 convection dryings up to standard to moisture content, if produce Fu brick, brick tea buttress 4 use drying rooms are carried out to after artificial induction's regulation and control are grown dim, be dried to moisture content up to standard. finally carry out quality inspection, packaging.
Embodiment 3: first carry out tea raw material screening by conventional approach, after screening, carry out assorted, then the tealeaves after assorted being put into steam in tea bucket uses steamed soft, moisture control is 18～35%, or 20～32%, or 22～30%, or 24～28%, or 25～27%, then tealeaves is cooled to the demoulding immediately of pressed tea base and does not expand and scatter for appropriateness, when humidity is reduced to pressed tea base, tealeaves does not break into appropriateness. After compacting, need not wait for the demoulding immediately, solved to wait after conventional method compacting could the demoulding after cooling, produce a kind of model brick tea and want dozens of mould problem, save space, reduction labour intensity, can carry out serialization production, greatly enhances productivity. Subsequent step is with embodiment 1 or embodiment 3.
Embodiment 4: first carry out tea raw material screening by conventional approach, after screening, carry out assorted, then the tealeaves after assorted being put into steam in tea bucket uses steamed soft, moisture control is 19～33%, or 21～31%, or 23～29%, or 24～26%, again tealeaves is cooled to 25 DEG C～75 DEG C, or 30 DEG C～60 DEG C, or 35 DEG C～55 DEG C, or 40 DEG C～55 DEG C, or 45 DEG C～50 DEG C, moisture control is 18～25%, or 20～23%, or 21～22%, humiture after tealeaves cooling will be guaranteed the demoulding immediately of pressed tea base and not expand and scatter, the unlikely tealeaves that makes breaks into appropriateness again. after compacting, need not wait for the demoulding immediately, solved to wait after conventional method compacting could the demoulding after cooling, produce a kind of model brick tea and want dozens of mould problem, save space, reduction labour intensity, can carry out serialization production, greatly enhances productivity. subsequent step is with embodiment 1 or embodiment 3.
Embodiment 5: first carry out tea raw material screening by conventional approach, after screening, carry out assortedly, be assortedly evenly spilled into drinking water 3～15% afterwards, or 5～12%, or 6～10%, or 7～9%, preferably high quality mineral water or high-quality mountain spring water. Watering is conducive to reduce steaming time, improves the tealeaves humidity after decatize, is convenient to the cooling rear moisture content of decatize tealeaves and can evaporate very soon and affect cold-press moulding. Tealeaves after watering is put into and is steamed in tea bucket softly by steamed, and moisture control is 20～35%, or 21～31%, or 23～29%, or 24～26%, then tealeaves is cooled to 25 DEG C～75 DEG C, or 30 DEG C～70 DEG C, or 35 DEG C～60 DEG C, or 40 DEG C～55 DEG C, or 45 DEG C～50 DEG C, moisture control is 18～30%, or 20～28%, or 21～26%, or 22～25%, or 23～24%, humiture after tealeaves cooling will guarantee the demoulding immediately of pressed tea base and not expand and scatter, and the unlikely tealeaves that makes breaks into appropriateness again. After compacting, need not wait for the demoulding immediately, solved to wait after conventional method compacting could the demoulding after cooling, produce a kind of model brick tea and want dozens of mould problem, save space, reduction labour intensity, can carry out serialization production, greatly enhances productivity. Subsequent step is with embodiment 1 or embodiment 3.
Embodiment 6: brick tea, it is characterized in that forming brick tea piece 1 by the tea base cutting of first suppressing, having 1 side at least is cut surface [2].
Above embodiment suppresses a brick tea base and just equals to suppress some blocks of conventional brick teas, and production efficiency several times improve; No matter produce the brick tea of how many models, only need a model mould, saved a large amount of Mold Makings; Tea base can be cut into required brick tea by arbitrary size, has broken through the restriction that its size of traditional brick tea is determined by mould; Adopt the in batches cutting mode to produce, changed can only one one block compacting brick tea cooked mode, reduced production cost; Adopt tealeaves cooling drawing method, after compacting, need not wait for the demoulding immediately, solved to wait after conventional method compacting could the demoulding after cooling, produce a kind of model brick tea and want dozens of mould problem, save space, reduce labour intensity, can carry out serialization production, greatly enhance productivity; Description need not be produced in advance according to plan, random job change specification in the time selling, and energy adaptation to market variations, meets consumer's needs; Because brick tea is cutting processing, the tea matter of brick tea can be directly observed by section in addition, transparent consumption of consumer can be given.
Claims (22)
1. a manufacture method for brick tea, comprise tea raw material go-on-go, screening, assorted, decatize, compacting, the demoulding, convection drying orGrow dim dry, quality inspection, packaging, is characterized in that: described compacting: the good tealeaves of decatize is poured into and had some brick tea sizesTea mold tool suppress, described convection drying or grow dim dry after, then carry out as follows:
A.. dried brick tea base 1～some indignations are become to brick tea hack,
B. brick tea hack is divided into 1～some little hacks,
C. little hack is divided into some brick tea buttress,
D. form monolithic brick tea,
After e, dedusting, carry out again quality inspection, packaging.
2. the manufacture method of a kind of brick tea according to claim 1, is characterized in that: described decatize is by tealeaves steamedSoft, moisture control is 18～35%, after described decatize, tealeaves is cooled to the demoulding immediately of pressed tea base and do not expand scatter forAppropriateness, moisture content is to ensure that tealeaves does not break into appropriateness, described compacting when the pressed tea base: then cooled tealeaves is put intoThere is the mould compacting tea delivery base of some brick tea sizes;
The described demoulding: the demoulding immediately after compacting.
3. the manufacture method of a kind of brick tea according to claim 2, is characterized in that: the moisture control of described decatize 20～32％。
4. the manufacture method of a kind of brick tea according to claim 3, is characterized in that: the moisture control of described decatize 22～30％。
5. the manufacture method of a kind of brick tea according to claim 4, is characterized in that: the moisture control of described decatize 24～28％。
6. the manufacture method of a kind of brick tea according to claim 5, is characterized in that: the moisture control of described decatize 25～27％。
7. the manufacture method of a kind of brick tea described in any one according to claim 1～6, is characterized in that: before tealeaves decatize, allEvenly be spilled into drinking water 3～15% up to standard, then carry out decatize.
8. the manufacture method of a kind of brick tea according to claim 7, is characterized in that: before tealeaves decatize, be evenly spilled into up to standardDrinking water 5～12%, then carry out decatize.
9. the manufacture method of a kind of brick tea according to claim 8, is characterized in that: before tealeaves decatize, be evenly spilled into up to standardDrinking water 6～10%, then carry out decatize.
10. the manufacture method of a kind of brick tea according to claim 9, is characterized in that: before tealeaves decatize, be evenly spilled into up to standardDrinking water 7～9%, then carry out decatize.
The manufacture method of 11. a kind of brick teas according to claim 2, is characterized in that described tealeaves cooling, is that tealeaves is fallenTemperature is to 25 DEG C～75 DEG C.
The manufacture method of 12. a kind of brick teas according to claim 11, is characterized in that described tealeaves cooling, is that tealeaves is fallenTemperature is to 30 DEG C～70 DEG C.
The manufacture method of 13. a kind of brick teas according to claim 12, is characterized in that described tealeaves cooling, is that tealeaves is fallenTemperature is to 35 DEG C～60 DEG C.
The manufacture method of 14. a kind of brick teas according to claim 13, is characterized in that described tealeaves cooling, is that tealeaves is fallenTemperature is to 40 DEG C～55 DEG C.
The manufacture method of 15. a kind of brick teas according to claim 14, is characterized in that described tealeaves cooling, is that tealeaves is fallenTemperature is to 45 DEG C～50 DEG C.
The manufacture method of 16. a kind of brick teas according to claim 2, is characterized in that described moisture content is 18～30%.
The manufacture method of 17. a kind of brick teas according to claim 16, is characterized in that described moisture content is 20～28%.
The manufacture method of 18. a kind of brick teas according to claim 17, is characterized in that described moisture content is 21～26%.
The manufacture method of 19. a kind of brick teas according to claim 18, is characterized in that described moisture content is 22～25%.
The manufacture method of 20. a kind of brick teas according to claim 19, is characterized in that described moisture content is 23～24%.
The brick tea that the manufacture method of a kind of brick tea of 21. use claim 1-20 described in any one is manufactured, is characterized in that by first suppressingBrick tea base cutting form the brick tea piece [1] that top and bottom are press face, it is cut surface [2] that brick tea piece [1] has 1 side at least.
22. brick teas according to claim 21, is characterized in that it is cut surface that brick tea piece [1] has 2-3 side or whole side【2】。
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Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN104522255A (en) * | 2015-01-06 | 2015-04-22 | 广西职业技术学院 | Compressed small-cake-shaped herb tea processing method |
| CN108029793A (en) * | 2017-12-21 | 2018-05-15 | 浙江诚茂控股集团有限公司 | A kind of production technology of brick tea |
| CN109984226A (en) * | 2019-05-20 | 2019-07-09 | 西安星地测控技术有限公司 | A kind of full floating preparation method based on the small dimension Fu-brick tea for being spliced into brick |
| CN110810540B (en) * | 2019-10-31 | 2022-08-05 | 湖南安化芙蓉山茶业有限责任公司 | Preparation method of Fuzhuan tea pressed by hand tearing machine |
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Effective date of registration: 20160107 Address after: 413502, Hunan County, Anhua Province cold town home mouth home Committee Applicant after: HUNAN HUALAI BIOLOGICAL TECHNOLOGY CO., LTD. Address before: 413500 central kindergarten, Anhua County, Hunan, Yiyang Applicant before: Wang Yin |
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