CN103824727A - Novel kick type temperature controller and packaging method thereof - Google Patents
Novel kick type temperature controller and packaging method thereof Download PDFInfo
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- CN103824727A CN103824727A CN201410016940.XA CN201410016940A CN103824727A CN 103824727 A CN103824727 A CN 103824727A CN 201410016940 A CN201410016940 A CN 201410016940A CN 103824727 A CN103824727 A CN 103824727A
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- leading truck
- capping
- reed
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Abstract
The invention provides a novel kick type temperature controller and a packaging method thereof. The novel kick type temperature controller comprises a fixed contact, a moving contact, a reed, a guide body, a ceramic rod, a disc, a housing and a capping. The fixed contact is fixed on the housing; the fixation end of the reed is fixed on the housing; the moving contact is fixed at the movable end of the reed; the guide body is disposed above the housing; the disc is disposed above the guide body; the ceramic rod abuts against the portion between the reed and the disc; the capping is disposed above the guide body in a covering mode; the capping packages the guide body and the housing together; the guide body and the housing are provided with a chamfering; an adjusting rod gap is arranged between the guide body and the housing; the chamfering and the adjusting rod gap form an adjusting rod groove; the capping is provided with a limiting groove; and the limiting groove is closely attached to the chamfering on the guide body and the housing. According to the invention, the adjusting rod gap of the novel kick type temperature controller is adjusted during packaging, so that the working reliability is guaranteed, the structure is simple, the packing is convenient, the parts are simple, no material is wasted, and the cost is low.
Description
Technical field
The present invention relates to security appliance field of components, be specifically related to a kind of novel Kick type temperature controller and method for packing thereof.
Background technology
Kick type temperature controller is widely used safety component in electrical equipment, for the overheated power-off protection of electrical equipment.The main action component of Kick type temperature controller comprises: determine contact, moving contact, reed, ceramic bar, leading truck, video disc, housing and capping.Determine contact and be fixed on housing motionlessly, moving contact is arranged on reed.Ceramic bar, through leading truck, is against between reed and video disc.Capping rivets together housing and leading truck.
Under normal condition, determine contact and contact with moving contact, connect to form loop with reed.When operating ambient temperature exceedes preset value, video disc kick distortion, the movement that makes ceramic bar produce certain distance under the guiding of leading truck, reed, because self elasticity makes fixed contact separate with moving contact, reaches the object of overheated power-off protection.
Kick type temperature controller of the prior art, capping is directly packaged together housing and leading truck, and the reliability of its work relies on merely the length of ceramic bar to guarantee.The length of ceramic bar need to match with the spring scope of activities of the saltus step scope of video disc, reed.Ceramic bar is long or too short, all can shorten the useful life of Kick type temperature controller.In the process of producing in Kick type temperature controller encapsulation, normal adopt contain measure displacement transducer join bar machine with the saltus step scope of subsidiary video disc and the scope of activities of reed, then manually mix corresponding ceramic bar.Thus, need to supply the ceramic bar of various different lengths, and in hand picking ceramic bar, easily obscure.
Being not difficult to find out, also there is certain defect in prior art.
Summary of the invention
Technical problem to be solved by this invention is to provide a kind of novel Kick type temperature controller and method for packing thereof, described novel Kick type temperature controller is provided with adjusts bar gap, when encapsulation, can adjust according to actual needs the gap between leading truck and housing, length to ceramic bar is made correction-compensation, guarantees the functional reliability of described novel Kick type temperature controller.Possess simple in structurely, encapsulation is convenient simultaneously, and part is simply without waste material, the advantage that production cost is low.
A kind of novel Kick type temperature controller, comprising: determine contact, moving contact, reed, leading truck, ceramic bar, video disc, housing and capping; Determining contact is fixed on housing; Reed has a stiff end and a movable end, and the stiff end of reed is fixed on housing; Moving contact is fixed on the movable end of reed; Leading truck is provided with pilot hole, and leading truck is positioned at housing top; Video disc is positioned at leading truck top; Ceramic bar is against reed and video disc through the pilot hole of leading truck; Leading truck top is located in capping, forms the activity space of video disc between capping and leading truck, capping by leading truck together with packaging shell; On described leading truck and housing, be equipped with chamfering; Between leading truck and housing, be provided with and adjust bar gap; Capping is provided with stopper slot, and the chamfering on stopper slot and leading truck and housing fits tightly.
Further, describedly determine contact and be riveted on housing.
Further, the stiff end of described reed by rivet on housing.
Further, described moving contact is riveted on the movable end of reed.
Further, the stopper slot extrusion forming in encapsulation process in described capping.
Further, also comprise two terminals; Two terminals are fixedly installed in housing, and two terminals respectively with determine contact and reed is electrically connected.
A method for packing for novel Kick type temperature controller, comprises the following steps:
1) will determine contact, reed and moving contact is fixed in housing, the chamfering positioned opposite of the chamfering of housing and leading truck, is placed in video disc on leading truck, and ceramic bar is butted between reed and video disc, capping is covered on leading truck, and between housing and leading truck, reserves tune bar gap;
2) in capping outside, adjust the position at place, bar gap radially to pressurize, process the stopper slot of capping, the chamfering on stopper slot and leading truck and housing fits tightly;
3) continu to press vertically between capping and housing, make to adjust bar gap to dwindle gradually, stopper slot is compressive deformation gradually, engages completely with moving contact until determine contact, or the ceramic bar end face recording through transducer is while reaching predetermined value to the distance of capping, completes tune bar;
4) vertically continue to applying maintenance pressure between capping and housing, maintain in step 3) and adjust the tune bar gap length after bar constant, to the edge pressure of capping opening, make the edge generation plastic deformation of capping opening, by leading truck together with packaging shell.
The novel Kick type temperature controller of one provided by the present invention and method for packing thereof, during by encapsulation, made adjustment in the tune bar gap of described novel Kick type temperature controller, can make correction-compensation to the length of ceramic bar, the reliability of described novel Kick type temperature controller work is protected.And of the present invention simple in structure, encapsulation is convenient, and part is simply without waste material, cheap.
Accompanying drawing explanation
In order to be illustrated more clearly in the embodiment of the present invention or technical scheme of the prior art, to the accompanying drawing of required use in embodiment or description of the Prior Art be briefly described below, apparently, accompanying drawing in the following describes is only some embodiments of the present invention, for those of ordinary skills, do not paying under the prerequisite of creative work, can also obtain according to these accompanying drawings other accompanying drawing.
The overall structure exploded perspective view of a kind of novel Kick type temperature controller that Fig. 1 provides for the embodiment of the present invention.
Fig. 2 be figure mono-in point generalized section.
Fig. 3 is the structural representation of the second embodiment of the present invention.
Description of reference numerals:
1, capping 2, video disc
3, leading truck 4, ceramic bar
5, moving contact 6, determine contact
7, reed 8, rivet
9, housing 10, chamfering
11, adjust bar gap 12, stopper slot
13, terminal
Embodiment
For making object, technical scheme and the advantage of the embodiment of the present invention clearer, below in conjunction with the embodiment of the present invention and accompanying drawing, the technical scheme in the embodiment of the present invention is clearly and completely described.It should be noted that, described embodiment is only the present invention's part embodiment, rather than whole embodiment.Based on the embodiment in the present invention, those of ordinary skills, not making the every other embodiment obtaining under creative work prerequisite, belong to the scope of protection of the invention.
Embodiment mono-
Refer to Fig. 1 and Fig. 2, a kind of novel Kick type temperature controller, comprising: determine contact 6, moving contact 5, reed 7, leading truck 3, ceramic bar 4, video disc 2, housing 9 and capping 1; Determining contact 6 is fixed on housing 9; Reed 7 has a stiff end and a movable end, and the stiff end of reed 7 is fixed on housing 9; Moving contact 5 is fixed on the movable end of reed 7; Leading truck 3 is provided with pilot hole, and leading truck 3 is positioned at housing 9 tops; Video disc 2 is positioned at leading truck 3 tops; Ceramic bar 4 is against reed 7 and video disc 2 through the pilot hole of leading truck 3; Capping 1 is covered on leading truck 3 tops, forms the activity space of video disc 2 between capping 1 and leading truck 3, and capping 1 is packaged together leading truck 3 and housing 9; On described leading truck 3 and housing 9, be equipped with chamfering 10; Between leading truck 3 and housing 9 with adjust bar gap 11; Capping 1 is provided with stopper slot 12, and stopper slot 12 fits tightly with the chamfering 10 on leading truck 3 and housing 9.
As preferably, in the present embodiment, describedly determine contact 6 and be riveted on housing 9.The stiff end of described reed 7 is riveted on housing 9 by rivet 8.Described moving contact 5 is riveted on the movable end of reed 7.The connected mode of riveted joint makes encapsulation work more easy, and riveting parts volume is little, and quantity is few, and the type of attachment of riveted joint is more saved space.
Chamfering 10 on leading truck 3 and housing 9, for the stopper slot 12 in conjunction with in capping 1, carries out axial limiting to leading truck 3 and housing 9.
For Kick type temperature controller of the prior art, leading truck 3 must fit tightly with housing 9, never allows to produce space between leading truck 3 and housing 9.Otherwise leading truck 3 in the axial direction can not be completely spacing with housing 9, can produce and relatively move between leading truck 3 and housing 9.Produce thus another problem: the length of ceramic bar 4 need to match with the spring scope of activities of the saltus step scope of video disc 2, reed 7, and ceramic bar 4 is long or too short, all can shorten the useful life of Kick type temperature controller.Apparently, the saltus step scope of video disc 2 and the spring scope of activities of reed 7 can not be completely definite before encapsulation, need in actual package process, be measured by transducer.Meanwhile, need to be according to the ceramic bar 4 of the corresponding length of the data decimation of measuring, thereby need to supply the ceramic bar 4 of various different lengths, and in hand picking ceramic bar 4, easily obscure.
For the novel Kick type temperature controller of the present invention, newly-increased chamfering 10 on leading truck 3 and housing 9, in the time that the stopper slot 12 of capping 1 fits tightly with the chamfering 10 on housing 9 with leading truck 3, leading truck 3 and housing 9 are produced to thrust simultaneously, even exist and adjust bar gap 11 between leading truck 3 and housing 9, still can make leading truck 3 and the housing 9 in the axial direction can be completely spacing.Therefore, allow to have certain tune bar gap 11 between leading truck 3 and housing 9.
Tune bar gap 11 between leading truck 3 and housing 9, for adjust the actual range between video disc 2 and reed 7 in encapsulation process, can make correction-compensation to the length of ceramic bar 4 in response to the spring scope of activities of the saltus step scope of video disc 2 and reed 7.
In encapsulation process, the size in the tune bar gap 11 between leading truck 3 and housing 9 is determined according to the spring scope of activities of the saltus step scope of video disc 2 and reed 7.Adjust the size in bar gap 11 with under normal operating conditions, when overheating deforming does not occur video disc 2, determine contact 6 and engage completely with moving contact 5, or ceramic bar 4 end faces that record through transducer are advisable in the time that the distance of capping 1 reaches predetermined value.
Stopper slot 12 in capping 1, for leading truck 3 and housing 9 are produced to thrust, thereby carries out axial limiting to leading truck 3 and housing 9.Stopper slot 12 extrusion forming in encapsulation process in described capping 1.Stopper slot 12 should adjusted the front extrusion forming in bar gap 11.
The operation principle of the novel Kick type temperature controller of the present invention and function, identical with Kick type temperature controller of the prior art, do not repeat them here.
Embodiment bis-
Unique difference of the present embodiment and embodiment mono-is: described novel Kick type temperature controller also comprises two terminals 13; Two terminals 13 are fixedly installed in housing 9, and two terminals 13 respectively with determine contact 6 and reed 7 is electrically connected.
Kick type temperature controller is as a kind of conventional electric parts, of many uses, with the type of attachment of other electric equipment also and be not limited to only a kind of.For the ease of being connected with other electric equipment, in the present embodiment, as preferably, be provided with two terminals 13 respectively with determine contact 6 and reed 7 is electrically connected.Other electric equipment only need to be electrically connected with terminal 13, can by terminal 13 with determine contact 6 and reed 7 is connected, formation electric loop.
Embodiment tri-
A method for packing for novel Kick type temperature controller, comprises the following steps:
1) will determine contact, reed and moving contact is fixed in housing, the chamfering positioned opposite of the chamfering of housing and leading truck, is placed in video disc on leading truck, and ceramic bar is butted between reed and video disc, capping is covered on leading truck, and between housing and leading truck, reserves tune bar gap;
2) in capping outside, adjust the position at place, bar gap radially to pressurize, process the stopper slot of capping, the chamfering on stopper slot and leading truck and housing fits tightly;
3) continu to press vertically between capping and housing, make to adjust bar gap to dwindle gradually, stopper slot is compressive deformation gradually, engages completely with moving contact until determine contact, or the ceramic bar end face recording through transducer is while reaching predetermined value to the distance of capping, completes tune bar;
4) vertically continue to applying maintenance pressure between capping and housing, maintain in step 3) and adjust the tune bar gap length after bar constant, to the edge pressure of capping opening, make the edge generation plastic deformation of capping opening, by leading truck together with packaging shell.
The novel Kick type temperature controller of one provided by the present invention and method for packing thereof, described novel Kick type temperature controller is provided with adjusts bar gap 11, when encapsulation, pass through to adjust the tune bar gap 11 between leading truck 3 and housing 9, can complete the correction-compensation to ceramic bar 4 length in response to the spring scope of activities of the saltus step scope of video disc 2 and reed 7, thereby ensure functional reliability and the useful life of described novel Kick type temperature controller.Meanwhile, the present invention is simple in structure, and encapsulation is convenient, only need to exchange bar gap 11 according to method for packing as herein described and adjust, and can realize the calibration adjustment to novel Kick type temperature controller.Part is simply without waste material, and all part by one-step Mould Machining moulding, are easy to manufacture, without carrying out waste recovery processing, low production cost.
The above embodiment has only expressed several execution mode of the present invention, and it describes comparatively concrete and detailed, but can not therefore be interpreted as the restriction to the scope of the claims of the present invention.It should be pointed out that for the person of ordinary skill of the art, without departing from the inventive concept of the premise, can also make some distortion and improvement, these all belong to protection scope of the present invention.Therefore, the protection range of patent of the present invention should be as the criterion with claims.
Claims (7)
1. a novel Kick type temperature controller, is characterized in that, comprising: determine contact, moving contact, reed, leading truck, ceramic bar, video disc, housing and capping; Determining contact is fixed on housing; Reed has a stiff end and a movable end, and the stiff end of reed is fixed on housing; Moving contact is fixed on the movable end of reed; Leading truck is provided with pilot hole, and leading truck is positioned at housing top; Video disc is positioned at leading truck top; Ceramic bar is against reed and video disc through the pilot hole of leading truck; Leading truck top is located in capping, forms the activity space of video disc between capping and leading truck, capping by leading truck together with packaging shell; On described leading truck and housing, be equipped with chamfering; Between leading truck and housing, be provided with and adjust bar gap; Capping is provided with stopper slot, and the chamfering on stopper slot and leading truck and housing fits tightly.
2. novel Kick type temperature controller according to claim 1, is characterized in that: describedly determine contact and be riveted on housing.
3. novel Kick type temperature controller according to claim 1, is characterized in that: the stiff end of described reed by rivet on housing.
4. novel Kick type temperature controller according to claim 1, is characterized in that: described moving contact is riveted on the movable end of reed.
5. novel Kick type temperature controller according to claim 1, is characterized in that: the extrusion forming in encapsulation process of the stopper slot in described capping.
6. novel Kick type temperature controller according to claim 1, is characterized in that: also comprise two terminals; Two terminals are fixedly installed in housing, and two terminals respectively with determine contact and reed is electrically connected.
7. a method for packing for novel Kick type temperature controller as claimed in claim 1, is characterized in that, comprises the following steps:
1) will determine contact, reed and moving contact is fixed in housing, the chamfering positioned opposite of the chamfering of housing and leading truck, is placed in video disc on leading truck, and ceramic bar is butted between reed and video disc, capping is covered on leading truck, and between housing and leading truck, reserves tune bar gap;
2) in capping outside, adjust the position at place, bar gap radially to pressurize, process the stopper slot of capping, the chamfering on stopper slot and leading truck and housing fits tightly;
3) continu to press vertically between capping and housing, make to adjust bar gap to dwindle gradually, stopper slot is compressive deformation gradually, engages completely with moving contact until determine contact, or the ceramic bar end face recording through transducer is while reaching predetermined value to the distance of capping, completes tune bar;
4) vertically continue to applying maintenance pressure between capping and housing, maintain in step 3) and adjust the tune bar gap length after bar constant, to the edge pressure of capping opening, make the edge generation plastic deformation of capping opening, by leading truck together with packaging shell.
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CN201410016940.XA CN103824727B (en) | 2014-01-14 | 2014-01-14 | A kind of Kick type temperature controller and method for packing thereof |
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CN201410016940.XA CN103824727B (en) | 2014-01-14 | 2014-01-14 | A kind of Kick type temperature controller and method for packing thereof |
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CN103824727B CN103824727B (en) | 2015-12-23 |
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Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
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CN104103439A (en) * | 2014-06-30 | 2014-10-15 | 佛山市高明西特电器有限公司 | Temperature control switch and manufacturing method thereof |
CN106601548A (en) * | 2016-12-30 | 2017-04-26 | 合肥舒实工贸有限公司 | Adjustable snap action temperature controller |
CN106783385A (en) * | 2016-12-30 | 2017-05-31 | 合肥舒实工贸有限公司 | Adjustable Kick type temperature controller |
CN107045966A (en) * | 2016-02-05 | 2017-08-15 | 上海良信电器股份有限公司 | A kind of pole of breaker is coupled structure |
CN109920670A (en) * | 2019-04-15 | 2019-06-21 | 佛山市天朋温控器有限公司 | The automatic rolling seal apparatus of link-type Kick type temperature controller capping |
CN109950076A (en) * | 2019-04-15 | 2019-06-28 | 佛山市天朋温控器有限公司 | The automatic rolling seal apparatus of slide block type Kick type temperature controller capping |
CN110043777A (en) * | 2019-03-27 | 2019-07-23 | 佛山市天朋温控器有限公司 | A kind of mounting bracket of temperature controller and its temperature controller |
CN110491725A (en) * | 2019-09-26 | 2019-11-22 | 佛山市通宝华龙控制器有限公司 | A kind of Kick type temperature controller of Anti-surging electric current |
CN111640616A (en) * | 2020-04-16 | 2020-09-08 | 佛山市天朋温控器有限公司 | Temperature controller with manual and automatic re-setting function |
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EP1517346A1 (en) * | 1998-04-14 | 2005-03-23 | Otter Controls Limited | Improvements relating to thermal controls for electric heating elements |
CN201725732U (en) * | 2010-07-12 | 2011-01-26 | 九江恒通自动控制器有限公司 | Anti-explosion pressure type temperature controller with alarming function |
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Cited By (13)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104103439A (en) * | 2014-06-30 | 2014-10-15 | 佛山市高明西特电器有限公司 | Temperature control switch and manufacturing method thereof |
CN107045966A (en) * | 2016-02-05 | 2017-08-15 | 上海良信电器股份有限公司 | A kind of pole of breaker is coupled structure |
CN106601548A (en) * | 2016-12-30 | 2017-04-26 | 合肥舒实工贸有限公司 | Adjustable snap action temperature controller |
CN106783385A (en) * | 2016-12-30 | 2017-05-31 | 合肥舒实工贸有限公司 | Adjustable Kick type temperature controller |
CN106783385B (en) * | 2016-12-30 | 2018-11-02 | 合肥舒实工贸有限公司 | Adjustable Kick type temperature controller |
CN106601548B (en) * | 2016-12-30 | 2019-03-05 | 合肥舒实工贸有限公司 | Adjustable Kick type temperature controller |
CN110043777A (en) * | 2019-03-27 | 2019-07-23 | 佛山市天朋温控器有限公司 | A kind of mounting bracket of temperature controller and its temperature controller |
CN109920670A (en) * | 2019-04-15 | 2019-06-21 | 佛山市天朋温控器有限公司 | The automatic rolling seal apparatus of link-type Kick type temperature controller capping |
CN109950076A (en) * | 2019-04-15 | 2019-06-28 | 佛山市天朋温控器有限公司 | The automatic rolling seal apparatus of slide block type Kick type temperature controller capping |
CN109950076B (en) * | 2019-04-15 | 2023-11-03 | 佛山市天朋温控器有限公司 | Automatic rolling sealing device for sealing cover of slide block type snap-action temperature controller |
CN109920670B (en) * | 2019-04-15 | 2024-05-10 | 佛山市天朋温控器有限公司 | Automatic rolling sealing device for sealing cover of connecting rod type snap-action temperature controller |
CN110491725A (en) * | 2019-09-26 | 2019-11-22 | 佛山市通宝华龙控制器有限公司 | A kind of Kick type temperature controller of Anti-surging electric current |
CN111640616A (en) * | 2020-04-16 | 2020-09-08 | 佛山市天朋温控器有限公司 | Temperature controller with manual and automatic re-setting function |
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