CN103824633A - Ceramic fire-proof electric wire and manufacturing method thereof - Google Patents
Ceramic fire-proof electric wire and manufacturing method thereof Download PDFInfo
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- CN103824633A CN103824633A CN201410061534.5A CN201410061534A CN103824633A CN 103824633 A CN103824633 A CN 103824633A CN 201410061534 A CN201410061534 A CN 201410061534A CN 103824633 A CN103824633 A CN 103824633A
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Abstract
The invention discloses a ceramic fire-proof electric wire. The ceramic fire-proof electric wire comprises a conductor, at least one ceramic silicone rubber composite belt and an insulation layer wrapping the ceramic silicone rubber composite belt in an extrusion mode, wherein the ceramic silicone rubber composite belt wraps the conductor. A manufacturing method of the ceramic fire-proof electric wire comprises the following steps: first, a glass fiber tape is dipped in ceramic silicon rubber liquid glue; then the dipped glass fiber tape wraps the conductor to form a ceramic silicon rubber layer, wherein at least one layer of glass fibers wrap the conductor; finally, the insulation layer wrapping the ceramic silicon rubber layer is extruded on the ceramic silicon rubber layer. Compared with the prior art, complex production process of rolling and the like in the manufacturing process of ceramic silicon rubber composite belt is omitted, so that the process is simple, and production cost is low.
Description
Technical field
The present invention relates to a kind of ceramic fire resistant electric wire and manufacture method thereof.
Background technology
At present, ceramic silicon rubber composite band will progressively substitute the production of mica tape for electric wire because its flame-retardant performance is high.
But, when ceramic silicon rubber composite band is used for electric wire, generally to first produce ceramic silicon rubber composite band, and then the production for electric wire by ceramic silicon rubber composite band, this causes complex manufacturing, and production cost is higher.
Summary of the invention
The object of the present invention is to provide a kind of ceramic fire resistant electric wire of fire resistance excellence.
For achieving the above object, the invention provides a kind of ceramic fire resistant electric wire, comprise conductor, wrapped at least one ceramic silicon rubber composite band on this conductor and extrude the insulating barrier that is coated on ceramic silicon rubber composite band.
Preferably, described insulating barrier is polyethylene or polyvinyl chloride.
Preferably, on described conductor, be extruded with interior insulation.Now, ceramic silicon rubber composite band is wrapped in the interior insulation of conductor.
The present invention also provides a kind of manufacture method of ceramic fire resistant electric wire, and this manufacture method, for the manufacture of above-mentioned ceramic fire resistant electric wire, comprises the following steps:
First, glass fiber tape be impregnated in ceramic silicon rubber silicon liquid glue, and wherein ceramic silicon rubber silicon liquid glue is the ceramic silicon rubber silicon liquid glue that comprises that liquid silastic silicon rubber, silicon dioxide, silicone oil, platinum complex and/or platinum compounds, Vitrified powder, vulcanizing agent are mixed to form;
Then, with the wrapped ceramic silastic-layer that forms on described conductor of glass fiber tape after dipping, wherein, at least wrapped one deck of glass fiber tape;
Finally, on ceramic silastic-layer, extrude the insulating barrier of coated described ceramic silastic-layer.
Preferably, the wrapped formation on described conductor before ceramic silastic-layer of glass fiber tape after dipping, is first dried processing to the glass fiber tape after dipping ceramic silicon rubber liquid glue.
The present invention also provides the manufacture method of another kind of ceramic fire resistant electric wire, and this manufacture method, for the manufacture of above-mentioned ceramic fire resistant electric wire, comprises the following steps:
First, on described conductor, form glass layer with glass fiber tape is wrapped, wherein, at least wrapped one deck of glass fiber tape;
Then, wrapped rear glass fiber tape is flooded or smear ceramic silicon rubber silicon liquid glue formation ceramic silastic-layer, wherein ceramic silicon rubber silicon liquid glue is the ceramic silicon rubber silicon liquid glue that comprises that liquid silastic silicon rubber, silicon dioxide, silicone oil, platinum complex and/or platinum compounds, Vitrified powder, vulcanizing agent are mixed to form;
Finally, on ceramic silastic-layer, extrude the insulating barrier of coated described ceramic silastic-layer.
Preferably, on ceramic silastic-layer, extrude before the insulating barrier of coated described ceramic silastic-layer, first the glass fiber tape flooding or smear after ceramic silicon rubber liquid glue is dried to processing.
As mentioned above, first ceramic fire resistant electric wire of the present invention has anti-flammability can keep nonflammable, improve fire resistant flame retardant performance, form fireproof the first line of defence, the breakthrough the first line of defence if extraneous flame acquires a certain degree, the ablated housing that changes into ceramic-like in a short period of time of the organic principle in ceramic silicon rubber, rather than quilt is burnt till powdery ashes, the housing of this ceramic-like forms the hard protective layer of one deck, this protective layer stops burning away of flame, play the effect of isolated extraneous flame, thereby the object that protection is burnt is not damaged, form fireproof second defence line.
The manufacture method of ceramic fire resistant electric wire of the present invention compared with prior art, is saved the complicated production techniques such as the calendering in ceramic silicon rubber composite band manufacture process, and technique is simple, and production cost is low.
Embodiment
By describing technology contents of the present invention, process in detail, being realized object and effect, be below explained in detail.
Ceramic fire resistant electric wire of the present invention, comprises conductor, wrapped at least one ceramic silicon rubber composite band on this conductor and extrudes the insulating barrier that is coated on ceramic silicon rubber composite band.
Preferably, described insulating barrier is polyethylene or polyvinyl chloride.
The present invention also provides a kind of manufacture method of ceramic fire resistant electric wire, and this manufacture method, for the manufacture of above-mentioned ceramic fire resistant electric wire, is made up of following steps:
First, glass fiber tape be impregnated in ceramic silicon rubber silicon liquid glue, and wherein ceramic silicon rubber silicon liquid glue is the ceramic silicon rubber silicon liquid glue that comprises that liquid silastic silicon rubber, silicon dioxide, silicone oil, platinum complex and/or platinum compounds, Vitrified powder, vulcanizing agent are mixed to form;
Then, with the wrapped ceramic silastic-layer that forms on described conductor of glass fiber tape after dipping, wherein, at least wrapped one deck of glass fiber tape;
Finally, on ceramic silastic-layer, extrude the insulating barrier of coated described ceramic silastic-layer.
Preferably, the wrapped formation on described conductor before ceramic silastic-layer of glass fiber tape after dipping, is first dried processing to the glass fiber tape after dipping.The drying modes such as dry processing can be for drying naturally, air-dry or heating.
The present invention also provides the manufacture method of another kind of ceramic fire resistant electric wire, and this manufacture method, for the manufacture of above-mentioned ceramic fire resistant electric wire, is made up of following steps:
First, on described conductor, form glass layer with glass fiber tape is wrapped, wherein, at least wrapped one deck of glass fiber tape;
Then, the conductor of wrapped glass fiber tape is flooded or smear ceramic silicon rubber silicon liquid glue formation ceramic silastic-layer, wherein ceramic silicon rubber silicon liquid glue is the ceramic silicon rubber silicon liquid glue that comprises that liquid silastic silicon rubber, silicon dioxide, silicone oil, platinum complex and/or platinum compounds, Vitrified powder, vulcanizing agent are mixed to form;
Finally, on ceramic silastic-layer, extrude the insulating barrier of coated described ceramic silastic-layer.
Above-mentioned ceramic silicon rubber liquid glue can be made up of following component:
100 parts, silicon rubber;
Silica 1～100 part;
0～30 part of silicone oil;
Platinum complex and/or platinum compounds calculate 0.00001～10 part with platinum, in the time that described platinum complex or platinum compounds are solution morphology, described platinum complex is that platinum containing amount is the solution of 100ppm to the platinum complex of 10000ppm, and described platinum compounds is 100 to 10000ppm platinum compounds;
0～10 part of coupling agent;
1～100 part of fire retardant;
1～150 part of Vitrified powder;
0.1～10 part of vulcanizing agent.
Preferably, on ceramic silastic-layer, extrude before the insulating barrier of coated described ceramic silastic-layer, first the glass fiber tape after dipping is dried to processing.
In sum, first ceramic fire resistant electric wire of the present invention has anti-flammability can keep nonflammable, improve fire resistant flame retardant performance, form fireproof the first line of defence, the breakthrough the first line of defence if extraneous flame acquires a certain degree, the ablated housing that changes into ceramic-like in a short period of time of the organic principle in ceramic silicon rubber, rather than quilt is burnt till powdery ashes, the housing of this ceramic-like forms the hard protective layer of one deck, this protective layer stops burning away of flame, play the effect of isolated extraneous flame, thereby the object that protection is burnt is not damaged, form fireproof second defence line.
The manufacture method of ceramic fire resistant electric wire of the present invention compared with prior art, is saved the complicated production techniques such as the calendering in ceramic silicon rubber composite band manufacture process, and technique is simple, and production cost is low.
Claims (8)
1. a ceramic fire resistant electric wire, is characterized in that: comprise conductor, wrapped at least one ceramic silicon rubber composite band on this conductor and extrude the insulating barrier that is coated on ceramic silicon rubber composite band.
2. ceramic fire resistant electric wire according to claim 1, is characterized in that: described insulating barrier is polyethylene.
3. ceramic fire resistant electric wire according to claim 1, is characterized in that: described insulating barrier is polyvinyl chloride.
4. ceramic fire resistant electric wire according to claim 1, is characterized in that: on described conductor, be extruded with interior insulation.
5. for the manufacture of a method for the ceramic fire resistant electric wire described in claim 1 to 4 any one, it is characterized in that comprising the following steps:
First, glass fiber tape be impregnated in ceramic silicon rubber silicon liquid glue, and wherein ceramic silicon rubber silicon liquid glue is the ceramic silicon rubber silicon liquid glue that comprises that liquid silastic silicon rubber, silicon dioxide, silicone oil, platinum complex and/or platinum compounds, Vitrified powder, vulcanizing agent are mixed to form;
Then, with the wrapped ceramic silastic-layer that forms on described conductor of glass fiber tape after dipping, wherein, at least wrapped one deck of glass fiber tape;
Finally, on ceramic silastic-layer, extrude the insulating barrier of coated described ceramic silastic-layer.
6. the method for ceramic fire resistant electric wire according to claim 5, is characterized in that: the wrapped formation on described conductor before ceramic silastic-layer of glass fiber tape after dipping, is first dried processing to the glass fiber tape after dipping.
7. for the manufacture of a method for the ceramic fire resistant electric wire described in claim 1 to 4 any one, it is characterized in that comprising the following steps:
First, on described conductor, form glass layer with glass fiber tape is wrapped, wherein, at least wrapped one deck of glass fiber tape;
Then, glass fiber tape after wrapped is flooded or smear ceramic silicon rubber silicon liquid glue formation ceramic silastic-layer, wherein ceramic silicon rubber silicon liquid glue is the ceramic silicon rubber silicon liquid glue that comprises that liquid silastic silicon rubber, silicon dioxide, silicone oil, platinum complex and/or platinum compounds, Vitrified powder, vulcanizing agent are mixed to form;
Finally, on ceramic silastic-layer, extrude the insulating barrier of coated described ceramic silastic-layer.
8. the method for ceramic fire resistant electric wire according to claim 7, it is characterized in that: on ceramic silastic-layer, extrude before the insulating barrier of coated described ceramic silastic-layer, first the glass fiber tape flooding or smear after ceramic silicon rubber liquid glue is dried to processing.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410061534.5A CN103824633A (en) | 2014-02-24 | 2014-02-24 | Ceramic fire-proof electric wire and manufacturing method thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410061534.5A CN103824633A (en) | 2014-02-24 | 2014-02-24 | Ceramic fire-proof electric wire and manufacturing method thereof |
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| CN103824633A true CN103824633A (en) | 2014-05-28 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201410061534.5A Pending CN103824633A (en) | 2014-02-24 | 2014-02-24 | Ceramic fire-proof electric wire and manufacturing method thereof |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105238065A (en) * | 2015-11-03 | 2016-01-13 | 深圳市沃尔核材股份有限公司 | Liquid ceramic silicone rubber and preparation method thereof |
| CN105623273A (en) * | 2015-10-30 | 2016-06-01 | 深圳市沃尔核材股份有限公司 | Coatable ceramic silicone rubber and preparation method therefor |
| CN111585063A (en) * | 2019-02-19 | 2020-08-25 | 安徽省浩辉电力技术有限公司 | Preparation method of integrally prefabricated intermediate joint |
| CN112071508A (en) * | 2020-09-11 | 2020-12-11 | 尚纬股份有限公司 | Manufacturing method of high-temperature-resistant power cable of voltage stabilizer electric heater for nuclear power station |
| CN112750562A (en) * | 2020-12-29 | 2021-05-04 | 贵州新曙光电缆有限公司 | Flexible mineral insulation fireproof cable |
| CN113782280A (en) * | 2021-08-04 | 2021-12-10 | 嘉兴奥亿普数据电缆有限公司 | Cable flame-retardant wear-resistant treatment process |
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| CN102675822A (en) * | 2012-05-11 | 2012-09-19 | 武汉理工大学 | Carbon-based polymer composite material capable of being ceramized and preparation method thereof |
| CN103177812A (en) * | 2013-03-20 | 2013-06-26 | 江苏华亚电缆有限公司 | Environment-friendly medium-voltage fireproof cable |
| CN203311908U (en) * | 2013-06-26 | 2013-11-27 | 深圳市沃尔核材股份有限公司 | Fire-resistant dual-layer wire |
| CN103554648A (en) * | 2013-11-11 | 2014-02-05 | 深圳市沃尔核材股份有限公司 | Ceramic composite material and preparation method thereof |
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2014
- 2014-02-24 CN CN201410061534.5A patent/CN103824633A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN102675822A (en) * | 2012-05-11 | 2012-09-19 | 武汉理工大学 | Carbon-based polymer composite material capable of being ceramized and preparation method thereof |
| CN103177812A (en) * | 2013-03-20 | 2013-06-26 | 江苏华亚电缆有限公司 | Environment-friendly medium-voltage fireproof cable |
| CN203311908U (en) * | 2013-06-26 | 2013-11-27 | 深圳市沃尔核材股份有限公司 | Fire-resistant dual-layer wire |
| CN103554648A (en) * | 2013-11-11 | 2014-02-05 | 深圳市沃尔核材股份有限公司 | Ceramic composite material and preparation method thereof |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105623273A (en) * | 2015-10-30 | 2016-06-01 | 深圳市沃尔核材股份有限公司 | Coatable ceramic silicone rubber and preparation method therefor |
| CN105238065A (en) * | 2015-11-03 | 2016-01-13 | 深圳市沃尔核材股份有限公司 | Liquid ceramic silicone rubber and preparation method thereof |
| CN111585063A (en) * | 2019-02-19 | 2020-08-25 | 安徽省浩辉电力技术有限公司 | Preparation method of integrally prefabricated intermediate joint |
| CN111585063B (en) * | 2019-02-19 | 2021-07-23 | 安徽省浩辉电力股份有限公司 | Preparation method of integrally prefabricated intermediate joint |
| CN112071508A (en) * | 2020-09-11 | 2020-12-11 | 尚纬股份有限公司 | Manufacturing method of high-temperature-resistant power cable of voltage stabilizer electric heater for nuclear power station |
| CN112750562A (en) * | 2020-12-29 | 2021-05-04 | 贵州新曙光电缆有限公司 | Flexible mineral insulation fireproof cable |
| CN113782280A (en) * | 2021-08-04 | 2021-12-10 | 嘉兴奥亿普数据电缆有限公司 | Cable flame-retardant wear-resistant treatment process |
| CN113782280B (en) * | 2021-08-04 | 2023-12-26 | 嘉兴奥亿普数据电缆有限公司 | Flame-retardant and wear-resistant treatment process for cable |
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Application publication date: 20140528 |