CN103822074A - Multi-part synchronous centralized lubricating system of large-scale mechanical equipment - Google Patents
Multi-part synchronous centralized lubricating system of large-scale mechanical equipment Download PDFInfo
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- CN103822074A CN103822074A CN201210469538.8A CN201210469538A CN103822074A CN 103822074 A CN103822074 A CN 103822074A CN 201210469538 A CN201210469538 A CN 201210469538A CN 103822074 A CN103822074 A CN 103822074A
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Abstract
The invention discloses a multi-part synchronous centralized lubricating system of large-scale mechanical equipment. The multi-part synchronous centralized lubricating system comprises a centralized lubrication monitoring system, a main oil delivery pipeline and a plurality of branched oil delivery pipelines. The main oil delivery pipeline is connected with an oil storage tank, and the branched oil delivery pipelines are connected to multiple to-be-lubricated parts. Oil inlets of the branched oil delivery pipelines are connected with the main oil delivery pipeline which is provided with an electric pump, and flow control valves are disposed on the branched oil delivery pipelines. The centralized lubrication monitoring system comprises a control panel, a plurality of flow detection units, a data processor, a plurality of valve opening detection units, an oil level detection unit, a display unit, a data storage unit and a timing circuit. The data processor is connected with a controller used for start-stop control of the lubricated mechanical equipment. The multi-part synchronous centralized lubrication system is reasonable in design, convenient for connection, low in investment cost, easy and convenient to operate, good in use effect, capable of automatically and simultaneously completing quantitative delivery of the lubricating oil for the parts to be lubricated and correspondingly and automatically lubricating the lubricated parts, and timesaving and laborsaving.
Description
Technical field
The present invention relates to a kind of automatic lubricating system, especially relate to the synchronous centralized lubrication system of a kind of heavy mechanical equipment multiple location.
Background technique
At present, in the technical field such as industrial production, construction, all need to use a large amount of heavy mechanical equipments, and the heavy mechanical equipment using conventionally all exists and needs in a large number lubricant housings.In actual using process, for guaranteeing working efficiency and the working life of equipment, must regularly be lubricated.Wherein, lubricated is to utilize oil, grease or other fluids that the contact surface between moving link is separated, thus a kind of measure that reduces friction, reduces wear; And, lubricate in the maintaining of equipment, play extension device working life, improve usefulness, prevent corrosion, the important function of damped vibration.Nowadays the lubricating system, adopting is all artificial lubricating system mostly.But in actual mechanical process; while adopting above-mentioned manual application of lubricant mode to be lubricated; equipment must be in outage state; and have that operating process is loaded down with trivial details, labor intensity is large, spended time is long, lubricated defect and the deficiency such as not thorough; thereby greatly affect the working efficiency of equipment; especially for needing the more heavy mechanical equipment in lubricant housings, the defect of above-mentioned Traditional Man lubricating system is more obvious.
Summary of the invention
Technical problem to be solved by this invention is for above-mentioned deficiency of the prior art, provide a kind of heavy mechanical equipment multiple location synchronous centralized lubrication system, its reasonable in design, easy-to-connect, input cost low and use easy and simple to handle, using effect good, can synchronously automatically complete multiple quantitative course of conveying of lubricant oil that need lubricant housings, and tackle mutually each lubricant housings and carry out self oiling, time saving and energy saving.
For solving the problems of the technologies described above, the technical solution used in the present invention is: the synchronous centralized lubrication system of a kind of heavy mechanical equipment multiple location, it is characterized in that: comprise centralized lubrication supervisory system, the main pipeline road joining with oil storage tank and be multiplely connected to respectively multiple branch's pipeline roads that need lubricant housings, the filler opening of multiple described branches pipeline road all joins with described main pipeline road, the oil outlet of multiple described branches pipeline road lays respectively at multiple described tops, lubricant housings that need, on described main pipeline road, be provided with the lubricant oil filling in described oil storage tank is pumped to respectively to the motor-drive pump in multiple described branches pipeline road, and on multiple described branches pipeline road, flow control valve is all installed, described centralized lubrication supervisory system comprises the control panel being laid on institute's lubricating machinery apparatus casing outer side wall, multiple flow detection units that respectively flow of multiple described branches pipeline road carried out real-time detection, multiple described flow detection unit institute testing signal is carried out to analysing and processing the corresponding data processing system that is delivered to multiple described lubricant oil oil masses that need lubricant housings under current state that draws, multiple valve opening detection units that respectively valve opening of multiple described flow control valves carried out real-time detection, the display unit that oil level in described oil storage tank is carried out the oil level detection unit that detects in real time and joined with data processing system respectively, data storage cell and timing circuit, multiple described flow detection units, multiple described valve opening detection units and described oil level detection unit all join with data processing system, described data processing system and motor-drive pump drive circuit join and described motor-drive pump drive circuit and motor-drive pump join, multiple described flow control valves are controlled by data processing system, and multiple described flow control valves all join with data processing system, and described display unit is laid on the outer side wall of institute's lubricating machinery equipment, on described control panel, be provided with and start lubricated button, manually stop lubricated button, need inject the input keyboard of lubricant oil oil mass and lubricate button with startup respectively for inputting each lubricant housings that needs, manually stop the key circuit that lubricated button and input keyboard join, described key circuit and data processing system join, and described data processing system joins with the controller that institute's lubricating machinery equipment is carried out on off control, described controller joins with the solenoid-operated switch being serially connected in the current supply circuit of institute's lubricating machinery equipment, and described solenoid-operated switch is controlled by controller.
The synchronous centralized lubrication system of above-mentioned heavy mechanical equipment multiple location, it is characterized in that: the wireless communication module that described centralized lubrication supervisory system also comprises hand-held monitoring unit and joins with data processing system, described data processing system carries out both-way communication by wireless communication module and described hand-held monitoring unit.
The synchronous centralized lubrication system of above-mentioned heavy mechanical equipment multiple location, is characterized in that: described main pipeline road and multiple described branches pipeline road are rubber hose, and the caliber of multiple described branches pipeline road is all identical.
The synchronous centralized lubrication system of above-mentioned heavy mechanical equipment multiple location, it is characterized in that: described centralized lubrication supervisory system also comprises carries out to the pumping pressure of motor-drive pump the pumping pressure detection unit detecting in real time, and described pumping pressure detection unit and data processing system join.
The synchronous centralized lubrication system of above-mentioned heavy mechanical equipment multiple location, it is characterized in that: multiple described tops that need lubricant housings are provided with the fixing fasteners of oil outlet for multiple described branches pipeline road, and the oil outlet place of multiple described branches pipeline road is all set with an energy cover and is hung on the collar on fastener.
The present invention compared with prior art has the following advantages:
1, reasonable in design, simple in structure, input cost is low and install lay convenient.
2, the simple and easy-to-connect of circuit.
3, use simple to operate and display effect is directly perceived, parameter adjustment is convenient, can reuse.
4, intelligent degree is high, using effect good and use value is high, can synchronously automatically complete multiple quantitative course of conveying of lubricant oil that need lubricant housings, and tackle mutually each lubricant housings and carry out self oiling, can effectively solve that the operating process that existing heavy mechanical equipment lubricating system exists is loaded down with trivial details, labor intensity is large, spended time is long, lubricate defect and the deficiencies such as not thorough.
In sum, reasonable in design of the present invention, easy-to-connect, input cost low and use easy and simple to handle, using effect good, can synchronously automatically complete multiple quantitative course of conveying of lubricant oil that need lubricant housings, and tackle mutually each lubricant housings and carry out self oiling, time saving and energy saving.
Below by drawings and Examples, technological scheme of the present invention is described in further detail.
Accompanying drawing explanation
Fig. 1 is schematic block circuit diagram of the present invention.
Description of reference numerals:
1-motor-drive pump; 2-flow control valve; 3-control panel;
Button is lubricated in 3-1-startup; The lubricated button of 3-2-manually stop;
3-3-input keyboard; 3-4-key circuit; 4-flow detection unit;
5-data processing system; 6-oil level detection unit; 7-display unit;
8-data storage cell; 9-hand-held monitoring unit; 10-wireless communication module;
11-valve opening detection unit; 12-motor-drive pump drive circuit; 14-controller;
15-solenoid-operated switch; 16-timing circuit;
17-pumping pressure detection unit.
Embodiment
As shown in Figure 1, the present invention includes centralized lubrication supervisory system, the main pipeline road joining with oil storage tank and be multiplely connected to respectively multiple branch's pipeline roads that need lubricant housings, the filler opening of multiple described branches pipeline road all joins with described main pipeline road, the oil outlet of multiple described branches pipeline road lays respectively at multiple described tops, lubricant housings that need, on described main pipeline road, be provided with the lubricant oil filling in described oil storage tank is pumped to respectively to the motor-drive pump 1 in multiple described branches pipeline road, and on multiple described branches pipeline road, flow control valve 2 is all installed.Described centralized lubrication supervisory system comprises the control panel 3 being laid on institute's lubricating machinery apparatus casing outer side wall, multiple flow detection units 4 that respectively flow of multiple described branches pipeline road carried out real-time detection, 4 testing signals of multiple described flow detection units are carried out to analysing and processing the corresponding data processing system 5 that is delivered to multiple described lubricant oil oil masses that need lubricant housings under current state that draws, multiple valve opening detection units 11 that respectively valve opening of multiple described flow control valves 2 carried out real-time detection, the display unit 7 that oil level in described oil storage tank is carried out the oil level detection unit 6 that detects in real time and joined with data processing system 5 respectively, data storage cell 8 and timing circuit 16, multiple described flow detection units 4, multiple described valve opening detection units 11 and described oil level detection unit 6 all join with data processing system 5, described data processing system 5 joins with motor-drive pump drive circuit 12 and described motor-drive pump drive circuit 12 joins with motor-drive pump 1.Multiple described flow control valves 2 are controlled by data processing system 5, and multiple described flow control valves 2 all join with data processing system 5, and described display unit 7 is laid on the outer side wall of institute's lubricating machinery equipment.On described control panel 3, be provided with and start lubricated button 3-1, manually stop lubricated button 3-2, need inject the input keyboard 3-3 of lubricant oil oil mass and lubricate button 3-1 with startup respectively for inputting each lubricant housings that needs, manually stop the key circuit 3-4 that lubricated button 3-2 and input keyboard 3-3 join, described key circuit 3-4 and data processing system 5 join, and described data processing system 5 joins with the controller 14 that institute's lubricating machinery equipment is carried out on off control, described controller 14 joins with the solenoid-operated switch 15 being serially connected in the current supply circuit of institute's lubricating machinery equipment, and described solenoid-operated switch 15 is controlled by controller 14.
In the present embodiment, the wireless communication module 10 that described centralized lubrication supervisory system also comprises hand-held monitoring unit 9 and joins with data processing system 5, described data processing system 5 carries out both-way communication by wireless communication module 10 and described hand-held monitoring unit 9.
In the present embodiment, described main pipeline road and multiple described branches pipeline road are rubber hose, and the caliber of multiple described branches pipeline road is all identical.
Meanwhile, described centralized lubrication supervisory system also comprises carries out to the pumping pressure of motor-drive pump 1 the pumping pressure detection unit 17 detecting in real time, and described pumping pressure detection unit 17 joins with data processing system 5.
In the present embodiment, multiple described tops that need lubricant housings are provided with the fixing fasteners of oil outlet for multiple described branches pipeline road, and the oil outlet place of multiple described branches pipeline road is all set with an energy cover and is hung on the collar on fastener.
The above; it is only preferred embodiment of the present invention; not the present invention is imposed any restrictions, every any simple modification of above embodiment being done according to the technology of the present invention essence, change and equivalent structure change, and all still belong in the protection domain of technical solution of the present invention.
Claims (5)
1. the synchronous centralized lubrication system of heavy mechanical equipment multiple location, it is characterized in that: comprise centralized lubrication supervisory system, the main pipeline road joining with oil storage tank and be multiplely connected to respectively multiple branch's pipeline roads that need lubricant housings, the filler opening of multiple described branches pipeline road all joins with described main pipeline road, the oil outlet of multiple described branches pipeline road lays respectively at multiple described tops, lubricant housings that need, on described main pipeline road, be provided with the lubricant oil filling in described oil storage tank is pumped to respectively to the motor-drive pump (1) in multiple described branches pipeline road, and on multiple described branches pipeline road, flow control valve (2) is all installed, described centralized lubrication supervisory system comprises the control panel (3) being laid on institute's lubricating machinery apparatus casing outer side wall, multiple flow detection units (4) that respectively flow of multiple described branches pipeline road carried out real-time detection, multiple described flow detection units (4) institute testing signal is carried out to analysing and processing the corresponding data processing system (5) that is delivered to multiple described lubricant oil oil masses that need lubricant housings under current state that draws, multiple valve opening detection units (11) that respectively valve opening of multiple described flow control valves (2) carried out real-time detection, the display unit (7) that oil level in described oil storage tank is carried out the oil level detection unit (6) that detects in real time and joined with data processing system (5) respectively, data storage cell (8) and timing circuit (16), multiple described flow detection units (4), multiple described valve opening detection units (11) and described oil level detection unit (6) all join with data processing system (5), described data processing system (5) joins with motor-drive pump drive circuit (12) and described motor-drive pump drive circuit (12) joins with motor-drive pump (1), multiple described flow control valves (2) are controlled by data processing system (5), and multiple described flow control valves (2) all join with data processing system (5), and described display unit (7) is laid on the outer side wall of institute's lubricating machinery equipment, on described control panel (3), be provided with and start lubricated button (3-1), manually stop lubricated button (3-2), for inputting each input keyboard that needs lubricant housings need inject lubricant oil oil mass (3-3) and lubricating button (3-1) with startup respectively, manually stop the key circuit (3-4) that lubricated button (3-2) and input keyboard (3-3) join, described key circuit (3-4) joins with data processing system (5), and described data processing system (5) joins with the controller (14) that institute's lubricating machinery equipment is carried out on off control, described controller (14) joins with the solenoid-operated switch (15) being serially connected in the current supply circuit of institute's lubricating machinery equipment, and described solenoid-operated switch (15) is controlled by controller (14).
2. according to the synchronous centralized lubrication system of heavy mechanical equipment multiple location claimed in claim 1, it is characterized in that: the wireless communication module (10) that described centralized lubrication supervisory system also comprises hand-held monitoring unit (9) and joins with data processing system (5), described data processing system (5) carries out both-way communication by wireless communication module (10) and described hand-held monitoring unit (9).
3. according to the synchronous centralized lubrication system of heavy mechanical equipment multiple location described in claim 1 or 2, it is characterized in that: described main pipeline road and multiple described branches pipeline road are rubber hose, and the caliber of multiple described branches pipeline road is all identical.
4. according to the synchronous centralized lubrication system of heavy mechanical equipment multiple location described in claim 1 or 2, it is characterized in that: described centralized lubrication supervisory system also comprises carries out to the pumping pressure of motor-drive pump (1) the pumping pressure detection unit (17) detecting in real time, and described pumping pressure detection unit (17) joins with data processing system (5).
5. according to the synchronous centralized lubrication system of heavy mechanical equipment multiple location described in claim 1 or 2, it is characterized in that: multiple described tops that need lubricant housings are provided with the fixing fasteners of oil outlet for multiple described branches pipeline road, and the oil outlet place of multiple described branches pipeline road is all set with an energy cover and is hung on the collar on fastener.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210469538.8A CN103822074A (en) | 2012-11-18 | 2012-11-18 | Multi-part synchronous centralized lubricating system of large-scale mechanical equipment |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201210469538.8A CN103822074A (en) | 2012-11-18 | 2012-11-18 | Multi-part synchronous centralized lubricating system of large-scale mechanical equipment |
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| CN103822074A true CN103822074A (en) | 2014-05-28 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106015896A (en) * | 2016-07-13 | 2016-10-12 | 中钢集团西安重机有限公司 | All-digital intelligent dry oil lubricating system |
| CN109514344A (en) * | 2017-09-18 | 2019-03-26 | 北京培峰技术有限责任公司 | A kind of oil gas minimum quantity lubrication device |
-
2012
- 2012-11-18 CN CN201210469538.8A patent/CN103822074A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106015896A (en) * | 2016-07-13 | 2016-10-12 | 中钢集团西安重机有限公司 | All-digital intelligent dry oil lubricating system |
| CN109514344A (en) * | 2017-09-18 | 2019-03-26 | 北京培峰技术有限责任公司 | A kind of oil gas minimum quantity lubrication device |
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Application publication date: 20140528 |