CN103821063B - Equipment for preparing rubber asphalt based on ultrasonic method - Google Patents
Equipment for preparing rubber asphalt based on ultrasonic method Download PDFInfo
- Publication number
- CN103821063B CN103821063B CN201410089388.7A CN201410089388A CN103821063B CN 103821063 B CN103821063 B CN 103821063B CN 201410089388 A CN201410089388 A CN 201410089388A CN 103821063 B CN103821063 B CN 103821063B
- Authority
- CN
- China
- Prior art keywords
- ultrasonic
- case
- rubber asphalt
- heating panel
- preparing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 239000010426 asphalt Substances 0.000 title claims abstract description 48
- 238000000034 method Methods 0.000 title abstract description 4
- 238000010438 heat treatment Methods 0.000 claims abstract description 35
- 239000000843 powder Substances 0.000 claims abstract description 24
- 239000011159 matrix material Substances 0.000 claims abstract description 17
- 238000002360 preparation method Methods 0.000 claims abstract description 7
- 238000005516 engineering process Methods 0.000 claims description 13
- 238000007599 discharging Methods 0.000 claims description 4
- 230000008676 import Effects 0.000 claims description 4
- 239000000203 mixture Substances 0.000 abstract description 6
- 230000032683 aging Effects 0.000 abstract description 4
- 238000005265 energy consumption Methods 0.000 abstract description 4
- 230000035484 reaction time Effects 0.000 abstract description 2
- 239000000463 material Substances 0.000 description 5
- 238000003756 stirring Methods 0.000 description 4
- 230000008961 swelling Effects 0.000 description 4
- 238000006243 chemical reaction Methods 0.000 description 3
- 238000003860 storage Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 239000003921 oil Substances 0.000 description 2
- 230000015556 catabolic process Effects 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 239000004035 construction material Substances 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 210000000805 cytoplasm Anatomy 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000003607 modifier Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 230000000505 pernicious effect Effects 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 230000035882 stress Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Landscapes
- Compositions Of Macromolecular Compounds (AREA)
Abstract
The invention relates to equipment for preparing rubber asphalt based on an ultrasonic method, which comprises a rubber powder conveyor, a matrix asphalt conveying pump and a preparation box, wherein a plurality of heating plates and a plurality of ultrasonic components are arranged in the preparation box from top to bottom; each ultrasonic assembly comprises an ultrasonic vibration plate, an ultrasonic vibration plate and an ultrasonic transducer, wherein the ultrasonic vibration plate and the ultrasonic transducer are arranged in parallel up and down, the ultrasonic transducer is connected between the two plates, the lower part of the ultrasonic transducer is connected with an ultrasonic emission plate, the upper end of the ultrasonic transducer is connected with the ultrasonic vibration plate through a bolt, and the ultrasonic transducer is connected with an ultrasonic power supply through a lead to form a circuit. The equipment has simple structure, low energy consumption and high heating speed. The asphalt and the rubber powder are uniformly mixed by ultrasonic high-frequency vibration, the reaction time is shortened, the asphalt and the rubber powder can react at a lower temperature, the aging of the matrix asphalt is effectively prevented, and the prepared rubber asphalt mixture is stable in property.
Description
Technical field
The present invention relates to a kind of preparation of ground surface material rubber asphalt material, particularly relate to a kind of equipment preparing rubber asphalt based on supercritical ultrasonics technology.
Background technology
Rubber asphalt is the novel pavement material that development in recent years is got up, it is mixed by a certain percentage by pitch and rubber powder, there is the performances such as high-temperature stability, low temperature flexibility, ageing resistance, fatigue resistance, water resistant damage property, be mainly used in the stress absorbing layer in road structure and surface course.Compared with traditional pitch, rubber asphalt can improve greatly the high-temperature stability on road surface, improves low-temperature cracking-resistance and the rutting resistance on road surface, extends the application life of road, reduce maintenance costs.Meanwhile, the application of rubber asphalt, a large amount of discarded junked tire can be made to be recycled utilization, is ideal environment-friendly type ground surface material.At present, rubber asphalt is the rubber powder pulverized by physics mode by junked tire protoplasm and obtain, combine in certain thickness grating ratio, then multiple high polymer modifier is added, under hot conditions (about 200 DEG C), through mixing arrangement and the abundant mix of multi-stage reacting kettle, fully molten swollen reaction about more than the 60min of rubber powder and matrix pitch could be formed, manufacturing process temperature is high, length consuming time, energy consumption is high, not only equipment more complicated be easy to aging, and in long swelling reaction, matrix pitch easily produces degradation and decomposition, BaP can be discharged, the pernicious gases such as glance coal, severe contamination is caused to environment, in addition, existing processing method is uniformly mixed only by shaft, rubber powder and pitch are difficult to reach and fully mix, and cause rubber powder skewness in pitch medium, cause the indexs such as the viscosity of rubber asphalt, softening point, ductility and needle penetration to be difficult to reach application requirement.
Summary of the invention
The invention provides a kind of equipment preparing rubber asphalt based on supercritical ultrasonics technology, solving conventional rubber pitch preparation facilities high energy consumption, stir the defects such as uneven, swelling time length, high pollution, guarantee rubber asphalt stable performance.
The equipment that the present invention prepares rubber asphalt comprises rubber powder conveyer, matrix pitch delivery pump and prepares case, described case upper end of preparing is provided with and exports the rubber powder charging aperture be connected and the matrix pitch charging aperture be connected with matrix pitch delivery pump outlet with rubber powder conveyer, prepares case lower end and is provided with rubber asphalt discharging opening; Described preparation in case is provided with multiple heating panel and multiple ultrasonic module from top to bottom; Described each ultrasonic module comprises the ultrasonic wave vibrating plate, ultrasonic wave expelling plate and the ultrasonic transducer that is connected between this two plate that be arranged in parallel up and down, the bottom of ultrasonic transducer connects ultrasonic wave expelling plate, upper end is connected with ultrasonic wave vibrating plate by bolt, and ultrasonic transducer is linked to be circuit by wire and ultrasonic power.
Preparing in case, described heating panel and ultrasonic module be distance arrangement at certain intervals from top to bottom, and wherein, in case, top and bottom are respectively provided with a heating panel, arrange a heating panel therebetween every 1 ~ 4 ultrasonic module.
Described heating panel and ultrasonic module are one end and are fixed on and prepare on tank wall face, the other end with unsettled under 5 ° ~ 10 ° angles,
Preparing in case, from top heating panel to the most next ultrasonic module, alternately be separately fixed at each other between adjacent each plate and prepare on two relative sidewalls of case, described ultrasonic module is fixed on one end of ultrasonic wave expelling plate to prepare on the corresponding wall of case.
Described heating panel contains cavity, is provided with heat conduction coiled pipe in cavity, and the two ends of coiled pipe are respectively the import of heat-conducting medium and the outlet of heat-conducting medium.
Described rubber powder conveyer is helical feed machinery.
The described rubber asphalt discharging opening preparing case is provided with bleeder valve.
The equipment that the present invention prepares rubber asphalt adopts ultrasonic module to substitute conventional hybrid device and multi-stage reacting kettle, ultrasonic transducer is utilized to carry out power conversion, high-frequency electrical energy is made to be converted into mechanical energy, the electrical power of input is converted to mechanical output (i.e. ultrasonic wave), being passed to by expelling plate and vibrating plate prepares in matrix pitch in case and rubber powder again, make the two fully mixture, stir, and ultrasonic transducer self consumes little power; And heat temperature raising speed is fast, the reaction time shortens (only needing 5-10min), compared with prior art, can reduce heating-up temperature by a relatively large margin.This device structure is simple, and energy consumption is low, and effectively can prevent aging under long-time HTHP of matrix pitch, solve tradition prepare in rubber asphalt technique stir uneven, swelling time long, the problem of unstable properties.
Accompanying drawing explanation
Fig. 1 is the example structure schematic diagram that the present invention prepares rubber asphalt device;
Fig. 2 is the structural representation of ultrasonic module;
Fig. 3 is the internal construction schematic diagram of heating panel.
In figure, 1-asphalt storage tank, 2-asphalt delivery pipe, 3-prepare case, 4-helical conveyor, 5-ultrasonic module, 5a-ultrasonic wave vibrating plate, 5b-ultrasonic wave expelling plate, 5c-ultrasonic transducer, 6,6-1,6-2-heating panel, 7,8-ultrasonic power, 9-rubber asphalt outlet valve, 10-asphalt delivery pump, 11-pitch delivery valve, 12-bolt, 13-heat conduction coiled pipe, 13a-heat-conducting medium import, 13b-heat-conducting medium outlet.
Detailed description of the invention
First by reference to the accompanying drawings present device is further illustrated below.
As Fig. 1, the rubber powder charging aperture preparing case 3 upper end is connected with helical conveyor 4, the asphalt delivery pipe 2 that matrix pitch charging aperture exports with matrix pitch delivery pump 10 is connected, the top of preparing case 3 is provided with a heating panel 6-1, bottom is provided with a heating panel 6-2, a heating panel 6 is set every two ultrasonic module 5 therebetween, from top to bottom distance arrangement at certain intervals.The structure of ultrasonic module 5 is as Fig. 2, it comprises the ultrasonic wave vibrating plate 5a, ultrasonic wave expelling plate 5b and the ultrasonic transducer 5c that be arranged in parallel up and down, the bottom of ultrasonic transducer 5c connects ultrasonic wave expelling plate 5b, upper end is connected with ultrasonic wave vibrating plate 5a by bolt 12, ultrasonic transducer 5c is linked to be circuit (see Fig. 1) by wire and ultrasonic power 7 or ultrasonic power 8, the tranmitting frequency of ultrasonic transducer 5c is 30KHz-50KHz, and power is 1k-2kw/m
3, in ultrasonic module 5, the quantity of ultrasonic transducer 5c and arrangement form thereof can be arranged as required.Continue to see Fig. 1, heating panel 6-1 and each ultrasonic module 5 and each heating panel 6 are one end and are fixed on and prepare on tank wall face, the other end with unsettled under 5 ° ~ 10 ° angles, each ultrasonic module 5 be with one end of ultrasonic wave expelling plate 5b be fixed on prepare case 3 wall on.From top heating panel 6-1 to a ultrasonic module 5 bottom, be alternately separately fixed at each other between adjacent each plate and prepare on two relative sidewalls of case 3.
Fig. 3 represents the structural representation of heating panel (comprising each heating panel 6 and heating panel 6-1,6-2).As Fig. 3, heating panel 6, containing cavity, is provided with the heat conduction coiled pipe 13 of continuous bend in cavity, the outlet 13b of to be the import 13a of heat-conducting medium and the other end be one end of heat conduction coiled pipe 13 heat-conducting medium.In the present embodiment, 3 heat-conducting mediums in heat conduction coiled pipe 1 are conduction oils.
The operating principle that the present invention is based on supercritical ultrasonics technology and prepare the equipment of rubber asphalt is described below in conjunction with accompanying drawing.
First start conduction oil to heat up and the circulating system, start ultrasonic power 7 and ultrasonic power 8, make each ultrasonic transducer 5c energising work, start helical conveyor 4 and asphalt delivery pump 10 subsequently.
Through mechanical crushing to certain particle size scope waste rubber powder by helical conveyor 4 input prepare case 3; Meanwhile, from the heated bitumen (about 150 DEG C) of asphalt storage tank 1 through pitch delivery valve 12, asphalt delivery pump 10, also inputted by asphalt delivery pipe 2 and prepare in case 3.Heated bitumen and rubber powder drop on simultaneously prepare case 3 the top heating panel 6-1 on flowed towards the low side of heating panel 6-1 along the plate tilted by heating mixing, drop to subsequently in the ultrasonic module 5 below it.Dither wave loops in matrix pitch and rubber powder, makes the two be thoroughly mixed, stirs by ultrasonic wave expelling plate 5b and ultrasonic wave vibrating plate 5a; Simultaneously compound to be fallen towards the low side flowing of heating panel 6-1 along the plate tilted in next ultrasonic module of being adjacent, dither occurs with keeping and mixes further; Same principle, is heated when mixture continues to fall on the next heating panel 6 that is adjacent.So, pitch and rubber powder mixture constantly automatically step by step tray flow downward, finally fall prepare case 3 bottom hot plate 6-2 on.In above flow process, heating panel can make material keep uniform temperature, and by ultrasonic wave dither, rubber powder is evenly distributed in matrix pitch, and matrix pitch and rubber powder can also be made fully swelling.Finally, the rubber asphalt product made exports from the rubber asphalt outlet valve 9 preparing case 3, enters in rubber asphalt storage device, can be directly used in pavement construction material.
Claims (8)
1. prepare the equipment of rubber asphalt based on supercritical ultrasonics technology for one kind, comprise rubber powder conveyer, matrix pitch delivery pump and prepare case, described case upper end of preparing is provided with and exports the rubber powder charging aperture be connected and the matrix pitch charging aperture be connected with matrix pitch delivery pump outlet with rubber powder conveyer, prepares case lower end and is provided with rubber asphalt discharging opening; It is characterized in that described preparation in case is provided with multiple heating panel and multiple ultrasonic module from top to bottom; Described each ultrasonic module comprises the ultrasonic wave vibrating plate, ultrasonic wave expelling plate and the ultrasonic transducer that is connected between this two plate that be arranged in parallel up and down, the bottom of ultrasonic transducer connects ultrasonic wave expelling plate, upper end is connected with ultrasonic wave vibrating plate by bolt, and ultrasonic transducer is linked to be circuit by wire and ultrasonic power.
2. the equipment preparing rubber asphalt based on supercritical ultrasonics technology according to claim 1, it is characterized in that preparing in case, described heating panel and ultrasonic module be distance arrangement at certain intervals from top to bottom, wherein, in case, top and bottom are respectively provided with a heating panel, arrange a heating panel therebetween every 1 ~ 4 ultrasonic module.
3. the equipment preparing rubber asphalt based on supercritical ultrasonics technology according to claim 2, is characterized in that describedly preparing in case, and heating panel and ultrasonic module are one end and are fixed on and prepare on tank wall face, and the other end is with unsettled under 5 ° ~ 10 ° angles; Described ultrasonic module is fixed on one end of ultrasonic wave expelling plate to prepare on the corresponding wall of case.
4. the equipment preparing rubber asphalt based on supercritical ultrasonics technology according to claim 3, it is characterized in that describedly preparing in case, from top heating panel to the most next ultrasonic module, be alternately separately fixed at each other between adjacent each plate and prepare on two relative sidewalls of case.
5. the equipment preparing rubber asphalt based on supercritical ultrasonics technology according to claim 4, is characterized in that described preparation in case arranges a heating panel every two ultrasonic module.
6. the equipment preparing rubber asphalt based on supercritical ultrasonics technology according to claim 5, is characterized in that described heating panel contains cavity, is provided with heat conduction coiled pipe in cavity, and the two ends of coiled pipe are respectively the import of heat-conducting medium and the outlet of heat-conducting medium.
7. the equipment preparing rubber asphalt based on supercritical ultrasonics technology according to claim 6, is characterized in that described rubber powder conveyer is helical feed machinery.
8. the equipment preparing rubber asphalt based on supercritical ultrasonics technology according to claim 7, is characterized in that the described rubber asphalt discharging opening preparing case is provided with bleeder valve.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410089388.7A CN103821063B (en) | 2014-03-12 | 2014-03-12 | Equipment for preparing rubber asphalt based on ultrasonic method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410089388.7A CN103821063B (en) | 2014-03-12 | 2014-03-12 | Equipment for preparing rubber asphalt based on ultrasonic method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103821063A CN103821063A (en) | 2014-05-28 |
| CN103821063B true CN103821063B (en) | 2016-03-23 |
Family
ID=50756331
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410089388.7A Expired - Fee Related CN103821063B (en) | 2014-03-12 | 2014-03-12 | Equipment for preparing rubber asphalt based on ultrasonic method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN103821063B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109371784B (en) * | 2018-11-02 | 2021-11-16 | 哈尔滨工业大学 | Asphalt mixture vibration mixing device and selection method of optimal vibration mixing parameters |
Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH03257205A (en) * | 1990-03-07 | 1991-11-15 | Sato Doro Kk | Manufacturing method for asphalt mixture |
| ES2023605A6 (en) * | 1990-11-27 | 1992-01-16 | Ruiz Tarragona Jose Manuel | Process for modifying bitumens by means of additives |
| CN2263546Y (en) * | 1996-03-08 | 1997-10-01 | 徐明东 | Ultrasonic transducer |
| CN2782206Y (en) * | 2005-04-29 | 2006-05-24 | 张燕珊 | Ultrasonic stirrer |
| CN101091888A (en) * | 2007-05-15 | 2007-12-26 | 刘廷国 | Mixer for asphalt and rubber powder in equipment for producing rubber asphalt |
| CN201588163U (en) * | 2010-01-26 | 2010-09-22 | 菏泽市公路管理局工程三处 | Rubber asphalt producing device |
| CN202323630U (en) * | 2011-10-26 | 2012-07-11 | 四川正中路面科技有限公司 | Portable type movable and horizontal rubber asphalt production equipment |
| CN203096561U (en) * | 2013-01-28 | 2013-07-31 | 甘肃路桥建设集团养护科技有限责任公司 | Rubber powder and asphalt forcible pre-mixing device in rubber asphalt preparation process |
| CN203295928U (en) * | 2013-06-07 | 2013-11-20 | 甘肃路桥建设集团养护科技有限责任公司 | Equipment for producing rubber asphalt by thermal swelling method |
| CN203741676U (en) * | 2014-03-12 | 2014-07-30 | 南京工业大学 | Equipment for preparing rubber asphalt based on ultrasonic method |
-
2014
- 2014-03-12 CN CN201410089388.7A patent/CN103821063B/en not_active Expired - Fee Related
Patent Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH03257205A (en) * | 1990-03-07 | 1991-11-15 | Sato Doro Kk | Manufacturing method for asphalt mixture |
| ES2023605A6 (en) * | 1990-11-27 | 1992-01-16 | Ruiz Tarragona Jose Manuel | Process for modifying bitumens by means of additives |
| CN2263546Y (en) * | 1996-03-08 | 1997-10-01 | 徐明东 | Ultrasonic transducer |
| CN2782206Y (en) * | 2005-04-29 | 2006-05-24 | 张燕珊 | Ultrasonic stirrer |
| CN101091888A (en) * | 2007-05-15 | 2007-12-26 | 刘廷国 | Mixer for asphalt and rubber powder in equipment for producing rubber asphalt |
| CN201588163U (en) * | 2010-01-26 | 2010-09-22 | 菏泽市公路管理局工程三处 | Rubber asphalt producing device |
| CN202323630U (en) * | 2011-10-26 | 2012-07-11 | 四川正中路面科技有限公司 | Portable type movable and horizontal rubber asphalt production equipment |
| CN203096561U (en) * | 2013-01-28 | 2013-07-31 | 甘肃路桥建设集团养护科技有限责任公司 | Rubber powder and asphalt forcible pre-mixing device in rubber asphalt preparation process |
| CN203295928U (en) * | 2013-06-07 | 2013-11-20 | 甘肃路桥建设集团养护科技有限责任公司 | Equipment for producing rubber asphalt by thermal swelling method |
| CN203741676U (en) * | 2014-03-12 | 2014-07-30 | 南京工业大学 | Equipment for preparing rubber asphalt based on ultrasonic method |
Also Published As
| Publication number | Publication date |
|---|---|
| CN103821063A (en) | 2014-05-28 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN201512735U (en) | Rubber modified asphalt stirring device | |
| CN205340625U (en) | Reverse pitch agitating unit of triaxial | |
| CN203741676U (en) | Equipment for preparing rubber asphalt based on ultrasonic method | |
| CN203096565U (en) | Plant mixing type cold recycling mixing unit | |
| CN101148543A (en) | Device and technique for preparing rubber asphalt by using rubber powder | |
| CN103132444B (en) | Waste asphalt pavement thermal regeneration maintenance vehicle | |
| CN103128854A (en) | Continuous double-horizontal-shaft forced mixer for asphalt and concrete | |
| CN102010604A (en) | System and method for preparing rubber-modified asphalt | |
| CN103821063B (en) | Equipment for preparing rubber asphalt based on ultrasonic method | |
| CN201148588Y (en) | Bitumen rubber production apparatus | |
| CN101967790B (en) | System for producing composite modified asphalt | |
| CN103341921A (en) | Continuous double-helix asynchronous rubber powder plasticization device | |
| CN201175970Y (en) | Electrical heating asphalt concrete mixing machine | |
| CN103756337A (en) | Production method and device of rubber powder modified asphalt | |
| CN203295928U (en) | Equipment for producing rubber asphalt by thermal swelling method | |
| CN206325416U (en) | A kind of residue type fuel oil attemperation apparatus | |
| CN207576399U (en) | A kind of biphasic reaction kettle for producing pitch | |
| CN101982503B (en) | Preparation process and device for coal tar oils | |
| CN111826185B (en) | Production device and production method of SBS modified asphalt | |
| CN201202062Y (en) | Rubber asphalt production facility for continuous production | |
| CN207694640U (en) | A kind of automated material mixing plant with temperature control function | |
| CN202570028U (en) | Asphalt stirring tank | |
| CN206607478U (en) | A kind of removable self-heating rubber asphalt production facility | |
| CN106368111B (en) | A kind of movable type warm-mixed asphalt maintenance of surface equipment | |
| CN217450038U (en) | Rubber asphalt production equipment with rapid heating function |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160323 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |