Pre-dispersed masterbatch particles of a kind of granule type whipping agent and preparation method thereof
Technical field
The present invention relates to a kind of rubber ingredients, particularly relate to pre-dispersed masterbatch particles of a kind of granule type whipping agent and preparation method thereof.
Background technology
Rubber pange refers to that thereby processing rubber with specific whipping agent makes rubber have the processing means of characteristic performance.Quality problems during for fear of rubber pange must be to have appropriate active foaming agent.
4,4 '-OBSH, claims again OBSH; Be a kind of linen pressed powder, be mainly used as the whipping agent of rubber and plastics.The kind of domestic this class whipping agent is fewer at present, is mainly the AC whipping agent of yellow powder.
Pre-dispersed masterbatch particles be auxiliary agent high consumption (be especially difficult to disperse inorganics) with the rubber of low consumption and on a small quantity softening oil and dispersion agent etc. by specifically mixing, dispersion and granulation process be dispersed in auxiliary agent in advance and in rubber, form rubber ingredients master batch product.This pre-dispersed masterbatch particles is produced for rubber item, not only reduce dust pollution, improved metering accuracy and accessibility, the more important thing is the speed of sneaking into, rate of dispersion and the dispersing uniformity that have guaranteed auxiliary agent, also can effectively reduce on the other hand mixing energy consumption, effects of energy saving and emission reduction is remarkable.
Therefore, need to research and develop corresponding technology by 4,4 '-OBSH is prepared into the pre-dispersed masterbatch particles of whipping agent.
Summary of the invention
Technical problem to be solved by this invention is to provide pre-dispersed masterbatch particles of a kind of granule type whipping agent and preparation method thereof.In the preparation process of the pre-dispersed masterbatch particles of granule type whipping agent of the present invention, the median size of its raw material OBSH reaches 10-12 μ m, can not produce dust from flying after being processed as masterbatch particles, has improved production environment; Masterbatch particles OBSH, due to pre-dispersed with rubber carrier, because adding the special formulation in man-hour, has reduced the decomposition temperature of OBSH, has effectively guaranteed the activity of OBSH.Sticky group under masterbatch particles room temperature prepared by preparation method of the present invention, makes batching convenient, accurate; Under lesser temps, as 50 ℃ have compared with low mooney viscosity, improve the dust dispersion quality of OBSH in sizing material; Make foaming product aperture careful even, there is good consistency from different rubber, be applicable to all foaming or foam rubber products.
The present invention solves the problems of the technologies described above adopted technical scheme: the pre-dispersed masterbatch particles of a kind of granule type whipping agent, comprise the composition of following parts by weight: 4,4 '-OBSH 300-500 part, terpolymer EP rubber 50-100 part, ethylene-vinyl acetate rubber 50-100 part, saturated fatty acid zinc 5-10 part, stearic acid 15-30 part, white oil 15-30 part.
Particularly, the above-mentioned pre-dispersed masterbatch particles of a kind of granule type whipping agent, comprise the composition of following parts by weight: 4,400 parts of 4 '-OBSH, 50 parts of terpolymer EP rubbers, 50 parts of ethylene-vinyl acetate rubber, 10 parts, saturated fatty acid zinc, 15 parts of stearic acid, 30 parts of white oils.
The preparation method of the above-mentioned pre-dispersed masterbatch particles of granule type whipping agent, comprises the steps:
1) raw materials pretreatment, comprises according to said ratio raw materials weighing, and by 4 of weighing, 4 '-OBSH is carried out superfine grinding, makes 4, and the powder median size of 4 '-OBSH reaches 10-12 μ m;
2) terpolymer EP rubber, ethylene-vinyl acetate rubber are dropped in Banbury mixer under the condition of 90~100 ℃ of temperature, rotating speed 60r/min mixing 5 minutes by proportioning;
3) by proportioning to described step 2) Banbury mixer in add saturated fatty acid zinc, stearic acid, under the mixing condition under the condition of 90~100 ℃ of temperature, rotating speed 60r/min, continue mixing 3 minutes;
4) in the Banbury mixer of described step 3), add 4 by proportioning, 4 '-OBSH and white oil, continue under the mixing condition under the condition of 100~110 ℃ of temperature, rotating speed 50r/min mixing 3 minutes; Obtain sizing material;
5) sizing material after mixing in described step 4) is dropped on forcing machine and extruded, granulation, obtains the pre-dispersed masterbatch particles of granule type whipping agent of the present invention
The present invention compared with prior art, has following beneficial effect:
1) in the preparation process of the pre-dispersed masterbatch particles of granule type whipping agent of the present invention, the median size of its raw material OBSH reaches 10-12 μ m, can not produce dust from flying after being processed as masterbatch particles, has improved production environment;
2) masterbatch particles OBSH, due to pre-dispersed with rubber carrier, because adding the special formulation in man-hour, has reduced the decomposition temperature of OBSH, has effectively guaranteed the activity of OBSH.
3) sticky group under the pre-dispersed masterbatch particles room temperature of granule type whipping agent that prepared by preparation method of the present invention, makes batching convenient, accurate; Under lesser temps, as 50 ℃ have compared with low mooney viscosity, improve the dust dispersion quality of OBSH in sizing material; Make foaming product aperture careful evenly.
4) the pre-dispersed masterbatch particles of granule type whipping agent of the present invention has good consistency from different rubber, is applicable to all foaming or foam rubber products.
Embodiment
Embodiment 1
The pre-dispersed masterbatch particles of granule type whipping agent, comprises the raw material of following parts by weight: 4, and 400 parts of 4 '-OBSH, 50 parts of terpolymer EP rubbers, 50 parts of ethylene-vinyl acetate rubber, 10 parts, saturated fatty acid zinc, 15 parts of stearic acid, 30 parts of white oils.
The preparation method of the pre-dispersed masterbatch particles of this granule type whipping agent, comprises the steps:
1) raw materials pretreatment, comprises according to said ratio raw materials weighing, and by 4 of weighing, 4 '-OBSH is carried out superfine grinding, makes 4, and the powder median size of 4 '-OBSH reaches 10-12 μ m;
2) terpolymer EP rubber, ethylene-vinyl acetate rubber are dropped in Banbury mixer under the condition of 100 ℃ of temperature, rotating speed 60r/min mixing 5 minutes by proportioning;
3) by proportioning to described step 2) Banbury mixer in add saturated fatty acid zinc, stearic acid, under the mixing condition under the condition of 100 ℃ of temperature, rotating speed 60r/min, continue mixing 3 minutes;
4) in the Banbury mixer of described step 3), add 4 by proportioning, 4 '-OBSH and white oil, continue under the mixing condition under the condition of 110 ℃ of temperature, rotating speed 50r/min mixing 3 minutes; Obtain sizing material;
5) sizing material after mixing in described step 4) is dropped on forcing machine and extruded, granulation, obtains the pre-dispersed masterbatch particles of granule type whipping agent of the present invention.
Embodiment 2
The pre-dispersed masterbatch particles of granule type whipping agent, comprises the composition of following parts by weight: 4, and 500 parts of 4 '-OBSH, 100 parts of terpolymer EP rubbers, 100 parts of ethylene-vinyl acetate rubber, 8 parts, saturated fatty acid zinc, 15 parts of stearic acid, 15 parts of white oils.
The preparation method of the pre-dispersed masterbatch particles of this granule type whipping agent, comprises the steps:
1) raw materials pretreatment, comprises according to said ratio raw materials weighing, and by 4 of weighing, 4 '-OBSH is carried out superfine grinding, makes 4, and the powder median size of 4 '-OBSH reaches 10-12 μ m;
2) terpolymer EP rubber, ethylene-vinyl acetate rubber are dropped in Banbury mixer under the condition of 100 ℃ of temperature, rotating speed 60r/min mixing 5 minutes by proportioning;
3) by proportioning to described step 2) Banbury mixer in add saturated fatty acid zinc, stearic acid, under the mixing condition under the condition of 100 ℃ of temperature, rotating speed 60r/min, continue mixing 3 minutes;
4) in the Banbury mixer of described step 3), add 4 by proportioning, 4 '-OBSH and white oil, continue under the mixing condition under the condition of 110 ℃ of temperature, rotating speed 50r/min mixing 3 minutes; Obtain sizing material;
5) sizing material after mixing in described step 4) is dropped on forcing machine and extruded, granulation, obtains the pre-dispersed masterbatch particles of granule type whipping agent of the present invention.
Product performance prepared by embodiment detect:
As above, just can realize preferably the present invention.