CN103819051B - A method for energy-saving treatment of liquor brewing wastewater - Google Patents
A method for energy-saving treatment of liquor brewing wastewater Download PDFInfo
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Abstract
Description
技术领域 technical field
本发明涉及一种废水处理方法,具体涉及一种白酒酿造废水节能处理方法,属于食品废水处理技术领域。 The invention relates to a wastewater treatment method, in particular to an energy-saving treatment method for liquor brewing wastewater, and belongs to the technical field of food wastewater treatment.
背景技术 Background technique
白酒酿造废水主要包括生产过程中产生的蒸馏底锅水、曲盒清洗水、印曲废水、白酒糟废液、发酵池渗沥水、粮食浸泡水、蒸馏冷却水、洗瓶水及设备清洗废水等。废水一般不含有重金属,BOD/COD比值高,生化性好,但不同时段水质水量波动较大,同时废水中SS、CODCr、BOD5浓度较高,有一定色度,是一种典型的高浓度有机废水,如不经处理直接排放,会对生态环境造成负面影响。 Liquor brewing wastewater mainly includes distillation bottom pot water, koji box cleaning water, printing koji wastewater, distiller's grain waste liquid, fermentation tank seepage water, grain soaking water, distillation cooling water, bottle washing water and equipment cleaning wastewater generated during the production process. . Wastewater generally does not contain heavy metals, has a high BOD/COD ratio and good biochemical properties, but the water quality and quantity fluctuate greatly in different periods. At the same time, the concentration of SS, COD Cr and BOD 5 in wastewater is relatively high and has a certain chroma. It is a typical high Concentrated organic wastewater, if discharged directly without treatment, will have a negative impact on the ecological environment.
目前对于白酒酿造废水的处理技术较多,如化学混凝沉淀法、微电解法、浓缩燃烧法、厌氧生物处理、好氧生物处理及厌氧-好氧组合工艺处理法等。针对此类废水有机物含量高的特点,主要采用生物法进行处理,常见的主体工艺包括接触氧化法、序批式活性污泥法(Sequencing Batch Reactor,SBR)、周期循环活性污泥法(Cyclic Activated Sludge System,CASS)和曝气生物滤池(Biological Aerated Filter,BAF)等。这些工艺有一个共同的特点,就是需要曝气设备,而曝气风机价格较高,且功率都较大,其能耗占到废水处理成本的相当大一部分。同时,曝气设备及管线需要经常进行维护,否则可能会由于曝气量不足或曝气不均而影响废水处理效果。因此,开发一种建设、运行和维护成本低,处理效果好的白酒酿造废水处理方法,无论是对于白酒生产企业的良性发展,还是生态环境的保护,均具有重要的现实意义。 At present, there are many treatment technologies for liquor brewing wastewater, such as chemical coagulation sedimentation method, micro-electrolysis method, concentrated combustion method, anaerobic biological treatment, aerobic biological treatment and anaerobic-aerobic combined process treatment method. In view of the high content of organic matter in this type of wastewater, biological methods are mainly used for treatment. Common main processes include contact oxidation, sequencing batch activated sludge (Sequencing Batch Reactor, SBR), cyclic activated sludge (Cyclic Activated Sludge System, CASS) and biological aerated filter (Biological Aerated Filter, BAF), etc. These processes have a common feature, which is the need for aeration equipment, and the price of the aeration fan is relatively high, and the power is relatively large, and its energy consumption accounts for a considerable part of the cost of wastewater treatment. At the same time, aeration equipment and pipelines need to be maintained frequently, otherwise the wastewater treatment effect may be affected due to insufficient aeration or uneven aeration. Therefore, it is of great practical significance to develop a liquor brewing wastewater treatment method with low construction, operation and maintenance costs and good treatment effect, both for the healthy development of liquor production enterprises and for the protection of the ecological environment. the
厌氧折流板反应器(Anaerobic Baffled Reactor,ABR)是由美国Stanford大学的Mc Carty及其合作者所开发的一种新型高效的厌氧反应器,其结构上可以看成是一系列厌氧污泥床反应器(Up-flow Anaerobic Sludge Bed,UASB)的串联运行。ABR反应器的特点在于有独立分格的酸化反应室,可将产氢和产甲烷两个步骤分离,从而避免了反应过程中由于丙酸和丁酸过渡积累所产生的抑制作用,具有构造简单,一般无需填料、回流和搅拌设备,处理效果稳定可靠,建造维护管理费用较低等优点。 The Anaerobic Baffled Reactor (ABR) is a new type of high-efficiency anaerobic reactor developed by McCarty of Stanford University in the United States and his collaborators. Its structure can be regarded as a series of anaerobic reactors. Series operation of sludge bed reactors (Up-flow Anaerobic Sludge Bed, UASB). The ABR reactor is characterized by an acidification reaction chamber with independent compartments, which can separate the two steps of hydrogen production and methane production, thereby avoiding the inhibition caused by the excessive accumulation of propionic acid and butyric acid during the reaction process, and has a simple structure. , Generally, no filler, reflux and stirring equipment are required, the treatment effect is stable and reliable, and the construction and maintenance management costs are low.
人工湿地是应用天然湿地净化功能基础上发展起来的一种污水处理资源化生态工程新技术,具有基建投资低、运行费用少、增加绿地面积、改善和美化生态环境、维护与管理相对简单、处理效果好等优点。其净化途径包括过滤、吸附、沉淀、离子交换、植物吸收和微生物代谢等,通过物理、化学和生物的协同作用,可有效去除废水中的悬浮固体、有机物、氮、磷、重金属和病源微生物。根据废水在湿地内部流态的不同,人工湿地可分为多种类型,其中复合垂直流人工湿地独特的“下行-上行”水流方式有效解决了其它类型湿地易出现的“短路”现象,形成了下行流池好氧、上行流池部分厌氧的复合水处理结构。同时该技术能够充分利用基质、植物和微生物的综合作用,对废水中的有机物和悬浮物有显著的去除效率。 Constructed wetland is a new ecological engineering technology for sewage treatment and resource utilization developed on the basis of the purification function of natural wetland. Good effect and other advantages. Its purification methods include filtration, adsorption, precipitation, ion exchange, plant absorption and microbial metabolism, etc. Through the synergistic effect of physics, chemistry and biology, it can effectively remove suspended solids, organic matter, nitrogen, phosphorus, heavy metals and pathogenic microorganisms in wastewater. Constructed wetlands can be divided into various types according to the flow state of wastewater in wetlands. Among them, the unique "downward-upward" water flow mode of composite vertical flow constructed wetlands effectively solves the "short circuit" phenomenon that is easy to occur in other types of wetlands. Composite water treatment structure with aerobic downstream pool and partially anaerobic upstream pool. At the same time, this technology can make full use of the comprehensive effects of substrates, plants and microorganisms, and has a significant removal efficiency for organic matter and suspended matter in wastewater.
发明内容 Contents of the invention
本发明解决的技术问题是提供了一种低耗高效的白酒酿造废水节能处理方法,根据白酒酿造废水的水质特点和处理工艺现状,提出了“预酸化+ABR+复合垂直流人工湿地”组合处理工艺,白酒酿造废水经处理后,水质可达到《综合污染物排放标准》(GB 8978-1996)中一级排放标准的要求,且处理成本较低。 The technical problem solved by the present invention is to provide a low-consumption and high-efficiency energy-saving treatment method for liquor brewing wastewater. According to the water quality characteristics and treatment process status of liquor brewing wastewater, a combined treatment process of "pre-acidification + ABR + composite vertical flow artificial wetland" is proposed After the liquor brewing wastewater is treated, the water quality can meet the requirements of the first-level discharge standard in the "Comprehensive Pollutant Discharge Standard" (GB 8978-1996), and the treatment cost is relatively low.
本发明的技术方案为:一种白酒酿造废水节能处理方法,其特征在于包括以下步骤:(1)白酒酿造废水经机械格栅过滤水中粗大漂浮物;(2)经过机械格栅过滤后的废水进入综合池,综合池由沉淀调节区和预酸化区构成,其中沉淀调节区水中的浮渣由刮渣机刮到砂滤池,砂滤池内装有滤砂,经滤砂过滤后的滤液用泥浆泵打回沉淀调节区,沉淀的污泥由污泥泵抽至污泥浓缩池,综合池总水力停留时间不小于14 h,其中沉淀调节区水力停留时间不小于10 h,表面负荷不大于0.8 m3/(m2·h),沉淀有效水深不小于2 m,污泥斗容积不少于2 d污泥量,沉淀调节区的单格长宽比不小于4,长深比不小于8,废水经沉淀调节区后进入预酸化区,预酸化区水力停留时间在3-5 h,其中挂设弹性填料,底部设置潜水搅拌机,利用填料上的厌氧微生物对废水进行预酸化;(3)综合池出水进入厌氧折流板反应器,微生物菌群在厌氧条件下,分解并去除废水中的大部分有机污染物质;(4)厌氧折流板反应器出水进入中间沉淀池,中间沉淀池采用竖流式沉淀池形式,表面负荷不大于0.8 m3/(m2·h),进一步去除SS,防止由于SS过高造成人工湿地的堵塞,污泥回流至厌氧折流板反应器;(5)中间沉淀池出水进入复合垂直流人工湿地系统,在湿地基质、微生物和植物的共同作用下,进一步降解和去除废水中的有机物、SS和氨氮污染物质后排放。 The technical solution of the present invention is: an energy-saving treatment method for liquor brewing wastewater, which is characterized in that it includes the following steps: (1) the liquor brewing wastewater is filtered through a mechanical grid to filter coarse floating objects in the water; (2) the wastewater is filtered through a mechanical grid Enter the comprehensive pool, which is composed of a sedimentation adjustment area and a pre-acidification area. The scum in the sedimentation adjustment area is scraped to the sand filter by a slag scraper. The sand filter is equipped with filter sand, and the filtrate filtered by the filter sand is used The mud pump is returned to the sedimentation adjustment area, and the settled sludge is pumped to the sludge thickening tank by the sludge pump. The total hydraulic retention time of the comprehensive pool is not less than 14 h, of which the hydraulic retention time of the sedimentation adjustment area is not less than 10 h, and the surface load is not greater than 0.8 m 3 /(m 2 h), the effective sedimentation water depth is not less than 2 m, the volume of the sludge hopper is not less than 2 days of sludge volume, the single cell aspect ratio of the sedimentation adjustment area is not less than 4, and the aspect ratio is not less than 8. The wastewater enters the pre-acidification area after passing through the sedimentation adjustment area. The hydraulic retention time of the pre-acidification area is 3-5 h, where elastic packing is hung, and a submersible mixer is installed at the bottom, and the anaerobic microorganisms on the packing are used to pre-acidify the wastewater; ( 3) The effluent of the comprehensive pool enters the anaerobic baffle reactor, and the microbial flora decomposes and removes most of the organic pollutants in the wastewater under anaerobic conditions; (4) The effluent of the anaerobic baffle reactor enters the intermediate sedimentation tank , the intermediate sedimentation tank adopts the form of a vertical flow sedimentation tank, and the surface load is not more than 0.8 m 3 /(m 2 h), further removes SS, prevents the blockage of the constructed wetland due to excessive SS, and the sludge returns to the anaerobic reflux Plate reactor; (5) The effluent from the intermediate sedimentation tank enters the composite vertical flow artificial wetland system, and under the joint action of the wetland matrix, microorganisms and plants, it further degrades and removes organic matter, SS and ammonia nitrogen pollutants in the wastewater before discharge.
本发明所述的白酒酿造废水节能处理方法,步骤(1)中机械格栅后设置集水井,集水井有效容积(以最低设计水位计)不小于井中最大一台水泵15min的出水量,且水泵每小时启动次数不大于3,水泵采用自动液位控制。 In the method for energy-saving treatment of liquor brewing wastewater according to the present invention, in step (1), a water collection well is arranged behind the mechanical grid, and the effective volume of the water collection well (measured by the lowest design water level) is not less than the water output of the largest water pump in the well for 15 minutes, and the water pump The number of starts per hour is not more than 3, and the water pump adopts automatic liquid level control.
本发明所述的白酒酿造废水节能处理方法,步骤(3)中厌氧折流板反应器设计容积负荷不小于3 kg COD/(m3·d),池体分4-6格,串联,总水力停留时间不小于24 h,设置内回流,并挂设弹性填料。 In the method for energy-saving treatment of liquor brewing wastewater according to the present invention, in step (3), the designed volume load of the anaerobic baffle reactor is not less than 3 kg COD/(m 3 ·d), and the pool body is divided into 4-6 grids, connected in series, The total hydraulic retention time is not less than 24 h, and the internal return flow is set, and the elastic packing is hung.
本发明所述的白酒酿造废水节能处理方法,步骤(5)中湿地系统由下行流池和上行流池串联组成,两池中间设有隔墙,底部连通,下行流池中基质为砾石,从下到上分为3层,粒径分别为30-50 mm,15-30 mm,5-15 mm;上行流池底层为粒径30-50 mm的砾石,中层为粒径15-30 mm的砾石,其上设置土工布滤层,土工布上再填充细砂和高炉渣混合基质,下行流池与上行流池的池深分别为0.8-1.2 m,下行流池基质厚度比上行流池高10-30 cm,下行流池与上行流池的池底坡降取0.5%-1%,下行流池与上行流池的水力停留时间为12-24 h,下行流池与上行流池的基质上种植有净化植物,下行流池表层铺设布水管,上行流池表层布设收集管,下行流池与上行流池的基质底层布设排空管,污水首先经过布水管向下流行,穿越下行流池的基质层,在底部的连通层汇集后,穿过隔墙进入上行流池,在上行流池中,污水由下向上经收集管收集排出。 In the method for energy-saving treatment of liquor brewing wastewater according to the present invention, the wetland system in step (5) is composed of a downflow pool and an upflow pool connected in series, a partition wall is arranged between the two pools, and the bottom is connected, and the matrix in the downflow pool is gravel, from which It is divided into 3 layers from bottom to top, with particle sizes of 30-50 mm, 15-30 mm, and 5-15 mm; the bottom layer of the upstream flow pool is gravel with a particle size of 30-50 mm, and the middle layer is gravel with a particle size of 15-30 mm. Gravel, on which a geotextile filter layer is set, and the geotextile is filled with a mixed matrix of fine sand and blast furnace slag. The pool depths of the downflow pool and the upflow pool are 0.8-1.2 m, and the thickness of the matrix of the downflow pool is higher than that of the upflow pool. 10-30 cm, the slope of the bottom of the downflow pool and the upflow pool is 0.5%-1%, the hydraulic retention time of the downflow pool and the upflow pool is 12-24 h, the matrix of the downflow pool and the upflow pool Purification plants are planted on the upper side, water distribution pipes are laid on the surface of the downflow pool, collection pipes are arranged on the surface of the upflow pool, and emptying pipes are arranged on the substrate bottom of the downflow pool and the upflow pool. The sewage first flows downward through the water distribution pipe and passes through the downflow pool After the substrate layer at the bottom is collected, it passes through the partition wall and enters the upflow pool. In the upflow pool, the sewage is collected and discharged from the bottom to the top through the collection pipe.
本发明与现有技术相比具有以下优点:(1)本发明所述废水处理方法中未设置曝气系统,节约了曝气设备的投入和运行费用;(2)本发明针对白酒酿造废水有机物、SS浓度高,水质水量变化大的特点,提出预酸化+ABR+复合垂直流人工湿地工艺,实现了低耗高效去除废水中污染物的目的。白酒酿造废水经处理后,出水可达到《综合污染物排放标准》(GB 8978-1996)中一级排放标准的要求。 Compared with the prior art, the present invention has the following advantages: (1) No aeration system is set in the wastewater treatment method of the present invention, which saves the investment and operation cost of aeration equipment; , SS concentration is high, and the water quality and quantity change greatly. The pre-acidification + ABR + composite vertical flow constructed wetland process is proposed to achieve the purpose of low-consumption and high-efficiency removal of pollutants in wastewater. After the liquor brewing wastewater is treated, the effluent can meet the requirements of the first-level discharge standard in the "Comprehensive Pollutant Discharge Standard" (GB 8978-1996).
具体实施方式 Detailed ways
以下通过实施例对本发明的上述内容做进一步详细说明,但不应该将此理解为本发明上述主题的范围仅限于以下的实施例。凡基于本发明上述内容实现的技术均属于本发明的范围。 The above-mentioned content of the present invention will be further described in detail through the following examples, but it should not be understood that the scope of the above-mentioned subject of the present invention is limited to the following examples. All technologies realized based on the above content of the present invention belong to the scope of the present invention.
实施例 Example
某白酒生产企业,所产生废水中除生产废水外,还包括部分厂区生活废水,废水量350 m3/d,原水水质指标如表1所示。 In a liquor production enterprise, in addition to production wastewater, the wastewater produced also includes some domestic wastewater in the factory area. The wastewater volume is 350 m 3 /d. The raw water quality indicators are shown in Table 1.
表1 某白酒生产企业废水水质指标(平均值) Table 1 Waste water quality index (average value) of a liquor production enterprise
一种白酒酿造废水的节能处理方法,具体步骤如下: An energy-saving treatment method for liquor brewing wastewater, the specific steps are as follows:
(1)废水首先流经机械格栅,去除粗大颗粒及漂浮物后汇入集水池中,再利用一级提升泵将其提升至综合池; (1) The waste water first flows through the mechanical grille, removes coarse particles and floating objects, and then flows into the sump, and then lifts it to the comprehensive pool by the first-stage lift pump;
(2)废水进入综合池,在沉淀调节区中,水中的浮渣由刮渣机刮到砂滤池,砂滤池内装有滤砂,经过砂滤后用泥浆泵将滤液打回调节池,浮渣定期由人工清理,沉淀的泥沙等悬浮物定期用泥浆泵打入浓缩罐中,废水经沉淀调节区后进入预酸化区,其中设置弹性填料和潜水搅拌机,通过预酸化作用,将难生物降解的大分子物质转化为易生物降解的小分子物质,提供废水的可生化性,以保证后续处理工艺的稳定高效运行,综合池总水力停留时间不小于14 h,本实验中选取15.6 h,出水中COD为2662 mg/L,悬浮固体浓度为56 mg/L,BOD5为1405 mg/L,氨氮为16.8 mg/L; (2) The waste water enters the comprehensive tank. In the sedimentation adjustment area, the scum in the water is scraped by the scraper to the sand filter tank. The sand filter tank is equipped with filter sand. After sand filtration, the filtrate is returned to the adjustment tank by a mud pump. The scum is regularly cleaned manually, and the suspended matter such as sediment is regularly pumped into the thickening tank with a mud pump. The wastewater enters the pre-acidification area after passing through the sedimentation adjustment area, where elastic fillers and submersible mixers are installed. Through pre-acidification, the difficult The biodegradable macromolecular substances are transformed into easily biodegradable small molecular substances to provide the biodegradability of wastewater to ensure the stable and efficient operation of subsequent treatment processes. The total hydraulic retention time of the comprehensive pool is not less than 14 h, and 15.6 h is selected in this experiment , the COD in the effluent is 2662 mg/L, the suspended solid concentration is 56 mg/L, the BOD 5 is 1405 mg/L, and the ammonia nitrogen is 16.8 mg/L;
(3)综合池出水自流入ABR反应器,为了使进水分布均匀,进水采用布水系统,反应器中装有弹性填料,微生物在厌氧条件下,降解废水中的大部分有机物,ABR反应器深度6m,4-6格串联,本实验选取4格串联,容器负荷不小于3 kg/(m3·d),本实验选取设计容积负荷3.2 kg/(m3·d),水力停留时间不小于24 h,本实验选取34 h,出水部分回流; (3) The effluent from the comprehensive pool flows into the ABR reactor. In order to make the influent water evenly distributed, the influent water adopts a water distribution system. The reactor is equipped with elastic fillers. Microorganisms degrade most of the organic matter in the wastewater under anaerobic conditions. ABR The depth of the reactor is 6m, and 4-6 grids are connected in series. In this experiment, 4 grids are selected in series. The container load is not less than 3 kg/(m 3 ·d). In this experiment, the design volume load is 3.2 kg/(m 3 ·d). The time is not less than 24 h, and 34 h is selected in this experiment, and the effluent part is refluxed;
(4)ABR反应器出水自流入竖流式中间沉淀池,表面负荷不大于0.8 m3/(m2·h),本实验选取0.8 m3/(m2·h),污泥回流至ABR反应器,中间沉淀池出水中COD为346 mg/L,悬浮固体浓度为27 mg/L,BOD5为154 mg/L,氨氮为14.4 mg/L; (4) The effluent from the ABR reactor flows into the vertical flow intermediate sedimentation tank, and the surface load is not greater than 0.8 m 3 /(m 2 h). This experiment selects 0.8 m 3 /(m 2 h), and the sludge returns to the ABR In the reactor, the COD in the effluent of the intermediate sedimentation tank is 346 mg/L, the concentration of suspended solids is 27 mg/L, the BOD 5 is 154 mg/L, and the ammonia nitrogen is 14.4 mg/L;
(5)中间沉淀池出水经溢流堰汇集后自流入复合垂直流人工湿地,进一步去除有机物、氨氮和悬浮物,湿地总面积450 m2,由串联的两个池(单池规格15 m×15 m)组成,分别称为下行流池和上行流池,两池中间设有隔墙,底部连通,池底坡降0.5%-1%,本实验选取池底坡降为5‰,水力停留时间12-24 h,本实验选取水力停留时间为20 h,下行流池深110 cm,底层铺设粒径30-50 mm的砾石,厚度20cm,中层为粒径15-30 mm的砾石,厚度50 cm,上层为粒径5-15 mm的砾石,厚度40 cm,上行流池深90 cm,底层铺设粒径30-50 mm的砾石,厚度20cm,中层为粒径15-30 mm的砾石,厚度40 cm,其上设置土工布滤层,土工布上填充粒径较小的按一定比例配比的细砂、高炉渣混合基质,厚度30 cm,湿地表面种植美人蕉(Canna genaralis),最终出水中COD为57 mg/L,悬浮固体浓度为11 mg/L,BOD5为21 mg/L,氨氮为11.5 mg/L,出水各项水质指标均优于《综合污染物排放标准》(GB 8978-1996)一级排放标准。 (5) The effluent from the intermediate sedimentation tank is collected by the overflow weir and then flows into the composite vertical flow artificial wetland to further remove organic matter, ammonia nitrogen and suspended solids. The total area of the wetland is 450 m 2 . 15 m), which are called the downflow pool and the upflow pool respectively. There is a partition wall in the middle of the two pools, and the bottom is connected. The slope of the bottom of the pool is 0.5%-1%. The time is 12-24 h. In this experiment, the hydraulic retention time is selected as 20 h. The depth of the downflow pool is 110 cm. The bottom layer is paved with gravel with a particle size of 30-50 mm and a thickness of 20 cm. The middle layer is gravel with a particle size of 15-30 mm and a thickness of 50 cm. cm, the upper layer is gravel with a particle size of 5-15 mm, and the thickness is 40 cm. The depth of the upflow pool is 90 cm. 40 cm, a geotextile filter layer is set on it, and the geotextile is filled with a mixed matrix of fine sand and blast furnace slag with a small particle size and a certain proportion, with a thickness of 30 cm. Canna genaralis is planted on the surface of the wetland, and finally the water is discharged The COD is 57 mg/L, the suspended solid concentration is 11 mg/L, the BOD 5 is 21 mg/L, and the ammonia nitrogen is 11.5 mg/L. All water quality indicators of the effluent are better than the "Comprehensive Pollutant Discharge Standard" (GB 8978- 1996) Tier 1 emission standard.
以上实施例描述了本发明的基本原理、主要特征及优点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的只是说明本发明的原理,在不脱离本发明原理的范围下,本发明还会有各种变化和改进,这些变化和改进均落入本发明保护的范围内。 The above embodiments describe the basic principles, main features and advantages of the present invention. Those skilled in the industry should understand that the present invention is not limited by the above-mentioned embodiments, and that described in the above-mentioned embodiments and the specification only illustrates the principle of the present invention, and the present invention also has various aspects without departing from the scope of the principle of the present invention. Changes and improvements, these changes and improvements all fall within the protection scope of the present invention.
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