A kind of equipment of removing macromolecule membrane surface dust
Technical field
The invention belongs to film dust process field, particularly relate to surface dust cleaning and treating apparatus in a kind of film manufacturing process.
Background technology
Cellulose membrane has been widely used in quick diagnosis field, but due to the large aperture (>0.45um) of cellulose membrane, in the manufacturing process of film, very easily produce surface dust, the generation of these dust is mainly derived from the deposition of lower-molecular-weight component in cellulose macromolecule inversion of phases process.The existence of these dust can cause the otherness of film both sides structure, if diagnostic products has been applied the film of not clearing up surface dust, will to produce test features edge uneven, the multiple bad phenomenon such as lines diffusion.
Existing dust collection method concentrates on the modes such as electrostatic precipitation substantially in the market, but the method cannot be removed a large amount of dust as deposited in low-molecular-weight, and can only remove a small amount of impurity dust of introducing in production process.
Summary of the invention
In order to solve the dust that cannot better remove cellulose membrane surface deposition in prior art, affect the problem that subsequent thin film is used, the invention provides a kind of simple in structure, easy to use, can remove dust, improve the equipment of the removal macromolecule membrane surface dust of film surface quality.
In order to address the above problem, the technical solution used in the present invention is:
A kind of equipment of removing macromolecule membrane surface dust, comprise the first cleaning device, it is characterized in that: described the first cleaning device comprises service sink, at least one wiper rolls, at least one backing roll and some guide bars, in service sink, be contained with cleaning fluid, above cleaning fluid, be provided with the guide bars of some tracting films with inside, in service sink, be provided with the backing roll that stretches out cleaning fluid liquid level, above backing roll, be provided with wiper rolls, described film is by the gap between backing roll and wiper rolls.
Aforesaid a kind of equipment of removing macromolecule membrane surface dust, it is characterized in that: also comprise the second treating apparatus, described the second treating apparatus is positioned at the first cleaning device rear end, described the second treating apparatus comprises treatment pond and some guide bars, in treatment pond, be contained with at least one hydrophilizing agent, above treatment pond and the inner guide bars that is provided with some traction the first cleaning devices and transports film.
Aforesaid a kind of equipment of removing macromolecule membrane surface dust, is characterized in that: described the first cleaning device and the second treating apparatus are between film coated machine and film drier.
Aforesaid a kind of equipment of removing macromolecule membrane surface dust, is characterized in that: be provided with some nozzles to jet cleaning liquid in gap between backing roll and wiper rolls on each wiper rolls side.
Aforesaid a kind of equipment of removing macromolecule membrane surface dust, is characterized in that: the guide roller of described the first cleaning device least significant end is positioned at the liquid level top of cleaning fluid, is provided with to the nozzle of film tow sides jet cleaning liquid on this guide roller.
Aforesaid a kind of equipment of removing macromolecule membrane surface dust, is characterized in that: described wiper rolls outer surface is surrounded by flexible Wiping material, and described wiper rolls outer surface width is greater than the fabric width of film.
Aforesaid a kind of equipment of removing macromolecule membrane surface dust, is characterized in that: the linear resonance surface velocity of described wiper rolls is 5-20 times of packaging film feeding speed.
Aforesaid a kind of equipment of removing macromolecule membrane surface dust, is characterized in that: by separating dividing plate, treatment pond is divided into former and later two treatment ponds in treatment pond inside.
Aforesaid a kind of equipment of removing macromolecule membrane surface dust, is characterized in that: on treatment pond, be provided with entrance and exit, described hydrophilizing agent flow direction and packaging film feeding opposite direction.
The invention has the beneficial effects as follows: this equipment is between between film coated machine (making cellulose semi-finished product film for evaporating) and film drier, the dust that is used for clearing up film and air contact-making surface, these dust are contacted and are not injured film surface and remove with cleaning device by film surface.Dust is removed by the cleaning liquid in device, and for example film passes through in cleaning bath of liquid, or damage is not caused in film surface by add certain pressure initiation water note flushing membrane surface to cleaning fluid simultaneously.The present invention, after cleaning completes, has increased a hydrophilic treatment process in addition, makes film surface and inner with hydrophilizing agent, is convenient to follow-up use.
Accompanying drawing explanation
Fig. 1 is the device structure schematic diagram that the present invention removes macromolecule membrane surface dust.
The specific embodiment
Below in conjunction with accompanying drawing, the present invention will be further described.
As shown in Figure 1, a kind of equipment 1 of removing macromolecule membrane surface dust, comprises the first cleaning device 2 and the second treating apparatus 4, and described the first cleaning device 2 and the second treating apparatus 4 are between film coated machine 7 and film drier 8.
Described the first cleaning device 2 comprises service sink 9, at least one wiper rolls 3, at least one backing roll 18 and some guide bars 5, in service sink 9, is contained with cleaning fluid, the outlet 10 that this service sink 9 comprises cleaning fluid.Above cleaning fluid, with the inner guide bars 5 that is provided with some tracting films 6, be provided with the backing roll 18 that stretches out cleaning fluid liquid level in service sink 9, backing roll 18, for support film 6 back sides 19, avoids film to be subject to mechanical damage.Above backing roll 18, be provided with wiper rolls 3, wiper rolls 3 outer surfaces are surrounded by flexible Wiping material, and wiper rolls 3 outer surface width are greater than the fabric width of film 6.
Described film 6 is by the gap between backing roll 18 and wiper rolls 3.Be provided with some nozzles 11 on each wiper rolls 3 sides, described nozzle 11 is to the gap jet cleaning liquid between backing roll 18 and wiper rolls 3.The guide roller 5 of the first cleaning device 2 least significant ends is positioned at the liquid level top of cleaning fluid, on this guide roller 5, is provided with to the nozzle 12 of film 6 tow sides jet cleaning liquid.When design the linear resonance surface velocity of wiper rolls 3 be film 6 hauling speeds 5-20 doubly, wiper rolls 3 can form good relative motion with film like this, thereby breaks up dust and remove.
Described the second treating apparatus 4 is positioned at the first cleaning device 2 rear ends, described the second treating apparatus 4 comprises treatment pond and some guide bars 5, in treatment pond, be contained with at least one hydrophilizing agent, by separating dividing plate 15, treatment pond is divided into pre-treatment pond 13 and post processing pond 14 in treatment pond inside, separates dividing plate 15 and be used for preventing that impurity from flowing into post processing pond 14.Above treatment pond and the inner guide bars 5 that is provided with some traction the first cleaning devices 2 and transports film.On post processing pond 14, be provided with entrance 16, be provided with outlet 17 on pre-treatment pond, hydrophilizing agent flows into treatment pond by entrance 16, and flows out by outlet 17 from treatment pond.Described hydrophilizing agent flow direction is contrary with film 6 leads.
After pulling out from film coated machine 7, passes through film 6 of the present invention guide roller 5 and backing roll 18, again by the cleaning fluid of first cleaning device 2, in this process, the upper surface of film 6 is under the flushing of nozzle 11, passed through the cleaning of wiper rolls 3, most dust has become fluffy and has been removed again.In the time that film 6 will go out first cleaning device 2, dust residual on film 6 tow sides is again washed away and removes by the cleaning fluid of ejection in nozzle 12, removes better effects if.Under the traction of the guide roller 5 of film 6 on treatment pond, enter in treatment pond and carry out hydrophilic treatment, then, enter film drier 8 dry.
In sum, this equipment is made cellulose semi-finished product film between being used for evaporating between film coated machine 7() and film drier 8 between, the dust that is used for clearing up film and air contact-making surface, these dust are contacted and are not injured film surface and remove with cleaning device by film surface.Dust is removed by the cleaning liquid in device, and for example film passes through in cleaning bath of liquid, or damage is not caused in film surface by add certain pressure initiation water note flushing membrane surface to cleaning fluid simultaneously.The present invention, after cleaning completes, has increased a hydrophilic treatment process in addition, makes film surface and inner with hydrophilizing agent, is convenient to follow-up use.
More than show and described basic principle of the present invention, principal character and advantage.The technical staff of the industry should understand; the present invention is not restricted to the described embodiments; that in above-described embodiment and description, describes just illustrates principle of the present invention; without departing from the spirit and scope of the present invention; the present invention also has various changes and modifications, and these changes and improvements all fall in the claimed scope of the invention.The claimed scope of the present invention is by appending claims and equivalent circle thereof.