CN103789865B

CN103789865B - A kind of preparation method of high hydrophilic easy-to-dye polyester fiber

Info

Publication number: CN103789865B
Application number: CN201410037950.1A
Authority: CN
Inventors: 吉鹏; 王华平; 王朝生; 张玉梅; 陈向玲; 刘红飞; 史原
Original assignee: Donghua University
Current assignee: Jiangsu Deli Chemical Fiber Co Ltd
Priority date: 2014-01-26
Filing date: 2014-01-26
Publication date: 2016-04-06
Anticipated expiration: 2034-01-26
Also published as: CN103789865A

Abstract

The present invention relates to a kind of preparation method of high hydrophilic easy-to-dye polyester fiber.By large to dihydroxylic alcohols, polyhydroxy and polyethylene glycol molecule according to certain mixed in molar ratio, utilize esterification stage by stage, the first Esterification Stage acid is micro-excessive, ensures that the part of participating in esterification ability lower in polyalcohol is fully reacted, is linked in polyester molecule chain.Supplement the end carboxyl of dihydroxylic alcohols to copolyesters in the second Esterification Stage to regulate and control, then prepare high hydrophilic easy-to-dye polyester through polycondensation reaction.High hydrophilic easy-to-dye polyester is through melt spinning, finally prepare high hydrophilic easy-to-dye polyester fiber, ehter bond in fiber in polyhydroxy avtive spot, flexible chain polyethylene glycol and the sulfonate groups in binary acid have stronger adsorption function, can give the good hygroscopicity of fiber and dyeability.High hydrophilic easy-to-dye polyester fiber can be widely used in preparing moisture absorbing and sweat releasing, antistatic fibre, as close-fitting fabric.Modified effect of the present invention is obvious, is especially suitable for fused mass directly spinning technique.

Description

A kind of preparation method of high hydrophilic easy-to-dye polyester fiber

Technical field

The invention belongs to polyester technical field, relate to a kind of preparation method of high hydrophilic easy-to-dye polyester fiber, particularly relating to one utilizes polymerization means to introduce polyhydroxy functional groups and flexible chain from polyester molecule level, then through method that is circular or the high hydrophilic easy-to-dye polyester fiber of the shaping preparation of shaped spinneret melt spinning.

Background technology

China's polyester fiber output 2,795 ten thousand tons in 2011, accounts for 83% of China's chemical fibre output; Account for 70% of Polyester fiber production.Although China's polyester production capacity, output occupy the first in the world, China's polyester fiber business still faces some outstanding problems that need solve: unreasonable products structure, homogeneity dog-eat-dog, and industrial profit rate is on the low side.In this case, the polyester product of Development and Production high added value, energy-conservation reduce costs be from now on polyester enterprise development theme.Simultaneously along with economic development, people have higher requirement to clothing comfortableness, and the progress of science and technology provides possibility for the comfortableness improving textiles.

Polyester fiber is the kind be most widely used in current synthetic fiber, but due to the molecular structure arrangement of polyester itself regular, degree of crystallinity is high, modulus is large, there is the problem that feel hardens, have impact on its comfortableness as the field fiber of taking; Polyester molecule lacks polar functional group simultaneously, and the hygroscopicity of fiber is very poor, and under standard environment, the regain of fiber is only 0.4%, and the cotton regain of natural fabric reaches 7.5%.Conventional polyester fiber dyeing needs to dye under 130 DEG C of high-temperature and high-pressure conditions, consumes a large amount of energy.The hygroscopicity of polyester fiber is poor, dyeability is poor and feel is hardened constrains further developing of polyester technology in a lot of occasion.How to prepare one and have moisture pick-up properties, rapid-curing cutback performance, softness etc. in one simultaneously, the target that when possessing the fiber of mechanical property of polyester fiber excellence itself, researcher lays siege to always simultaneously.

Polyester fiber further develops the shortcoming that must overcome in above performance, mainly defines the technological means of three aspects for this reason:

(1) surface finishing agent is utilized to apply: general by improving its hygroscopicity and softness through hydrophilic finishing agent to fiber or fabric coating again to the fiber dyeed under High Temperature High Pressure or fabric, technological process is complicated, need to consume a large amount of energy, modified effect mechanism is by applying the character of finishing agent to give hydrophily and the softness of fiber or fabric, finishing agent and fibrous binding force poor, general is all play temporary transient effect, along with access times and the increase of time, hygroscopicity effect declines obviously.

(2) co-blended spinning is shaping: utilize the master batch with Masterbatch, high-hygroscopicity, co-blended spinning improves dyeing and the hygroscopicity of fiber, the hygroscopicity of master batch and stability are had higher requirement, blend there will be phenomenon of phase separation on the color and luster impact of fabric comparatively greatly along with the increase of the mass fraction of master batch, proposes harsh volume requirement to spinning technique simultaneously.Master batch addition manner proposes new requirement to production equipment simultaneously, needs additionally to purchase new device, considerably increases cost.

(3) combined polymerization modification: permanent stain and the hygroscopicity that can give fiber, in existing copolymerization technique, improving polyester fiber flexibility is all introduce the large molecule of polyethylene glycols in being polymerized with hygroscopicity usually.First obtain polyester through polycondensation again through over-churning, wherein system is that alcohol is excessive all the time, and in guarantee system, binary acid fully reacts.

But it is inconsistent that esterification activity participated in by the multicomponent alcohol introduced, most of alcohol and binary acid are participated in the ability of reacting and are not so good as dihydroxylic alcohols, in system, dihydroxylic alcohols is excessive, after acid reaction terminates, the polyalcohol of non-complete reaction is there is in system, not only significantly do not increase the hydroxyl quantity of polyester, and these responseless polyalcohols cause serious adverse effect to copolyesters spinning moulding, also create the waste of raw material simultaneously.

In order to improve the softness of polyester fiber, prior art adds polyethylene glycol at the end of Esterification Stage, utilizes polyethylene glycol and polyester ester exchange reaction to prepare block copolymer, and then improves the flexibility of polyester fiber.But Esterification Stage add polyethylene glycol due to relative molecular weight large, participate in ester exchange reaction activity low, the unreacted polyethylene glycol of part is still had after reaction terminates, not only cause the waste of raw material, the simultaneously free large molecule of polyethylene glycol vacuumizes and easily line clogging occurs, and is non-uniformly distributed in the spinning moulding generation of polyester Zhong Duihou road and has a strong impact on.

Summary of the invention

The object of this invention is to provide a kind of preparation method of high hydrophilic easy-to-dye polyester fiber, particularly provide a kind of first esterification acid micro-excessive and preparation method of the hydrophilic easy-to-dye polyester fiber of the second Esterification Stage alcohol is excessive height.Inconsistent due to the activity of dihydroxylic alcohols and other polyalcohol and acid reaction, the preparation method of a kind of high hydrophilic easy-to-dye polyester of the present invention, by the first Esterification Stage excessive acid, ensure to participate in the lower alcohol of esterification ability in polyalcohol and polyethylene glycol fully reacts, be linked in polyester molecule chain, the copolyesters of formation sequence even structure distribution; The dihydroxylic alcohols supplemented in the second Esterification Stage can regulate and control the end carboxyl of copolyesters, and the content of carboxyl end group of copolyesters is controlled in stable scope, then prepares high hydrophilic easy-to-dye polyester fiber through shaped spinneret melt spinning is shaping.

The preparation method of a kind of high hydrophilic easy-to-dye polyester fiber of the present invention, comprises the first esterification, the second esterification, polycondensation reaction and shaping through shaped spinneret melt spinning successively.

(1) first esterification:

Dihydroxylic alcohols, polyhydroxy-alcohol and polyethylene glycol are configured to polyols blend according to mol ratio 90 ~ 95.5:0.5 ~ 1:3.5 ~ 9.5;

Glycol content accounts for more than 90% of polyalcohol total amount, ensures that in the product prepared, polyester component accounts for major part, retains mechanical property, stability that polyester itself is excellent.Dihydroxylic alcohols, polyhydroxy-alcohol are mixed with before polyethylene glycol, can ensure that polyalcohol medium-high viscosity alcohol composition is dispersed in dihydroxylic alcohols.

Binary acid is added according to binary acid carboxyl functional group and described polyols blend hydroxy functional group mol ratio 1.02 ~ 1.10:1;

The preparation of conventional polyol polyester is all excessive with alcohol, ensures acid fully reaction.But inconsistent due to the activity of dihydroxylic alcohols and other polyalcohol and acid reaction, most of alcohol and binary acid are participated in the ability of reacting and are not so good as dihydroxylic alcohols, and in system, dihydroxylic alcohols is excessive, after acid reaction terminates, there is the polyalcohol of non-complete reaction in system.The present invention, in the first esterification stage, utilizes binary acid carboxyl functional group micro-excessive, ensures that active inconsistent polyols blend can fully react.

Described polyols blend and described binary acid are added reaction kettle of the esterification and carries out the first esterification, the pressure of described first esterification is 0.01 ~ 0.5MPa, and the temperature of reaction is 230 ~ 260 DEG C, and the time of reaction is 0.5 ~ 3h; When the first esterification water yield reaches 90 ~ 95% of theoretical water yield, complete the first esterification;

First esterification controls can ensure that the composition that polyalcohol mid-boiling point is lower is avoided always at the top of reactor under stress at certain pressure, realizes contacting with material participating in reacting.Judge esterification yield with esterification water yield, simply can operate.Control that the first esterification water yield reaches theoretical 90 ~ 95%, the inconsistent polyalcohol of the activity now in system all can fully react, and avoids there is free polyalcohol and polyethylene glycol.

(2) second esterifications:

The material that described first esterification obtains is carried out the second esterification after supplementary dihydroxylic alcohols, and the pressure of reaction is 0.1 ~ 0.5Mpa, and the temperature of reaction is 240 ~ 270 DEG C, and the time of reaction is 0.5 ~ 2h; Second esterification is until esterification water yield reaches more than 98% termination of theoretical water yield;

The material amount of supplementing dihydroxylic alcohols is that 10.5% ~ 16.3% of polyol hydroxyls total mole number is added in the first esterification, makes the mol ratio of total alcoholic extract hydroxyl group and carboxylic acid functional in the first esterification and the second esterification be 1.10 ~ 1.30:1;

First esterification terminates supplementary dihydroxylic alcohols, is reacted completely by binary acid excessive for the first Esterification Stage, makes whole Esterification Stage alcohol and the mol ratio of acid maintain alcohol excessive.The spinning of end carboxyl on rear road of polyester has important impact.Conventional polyester carboxyl value content is 20mol/T, and the first Esterification Stage terminates rear carboxylate with end carboxyl end-blocking, and the dihydroxylic alcohols that the second esterification supplements can continue to react with end carboxyl, thus at the end of the second esterification carboxylate with terminal hydroxy group end-blocking.

(3) again the mixture of described second esterification is carried out polycondensation reaction, obtain polyester through polycondensation reaction;

The temperature of described polycondensation reaction remains on 260 ~ 280 DEG C; Described polycondensation reaction continues 2 ~ 4h.

Esterification terminates rear carboxylate and enters polycondensation phase, and polycondensation is divided into low vacuum stage and high vacuum stage of Fig.Low vacuum pressure controls at-50kPa, time 40 ~ 60min, and the low vacuum stage causes vacuum lead to block in order to avoid esterification directly enters high vacuum stage of Fig.Carry out high vacuum stage of Fig after the low vacuum stage terminates, high vacuum pressure controls at-101kPa, and time controling is at 1 ~ 3h.The whole polycondensation phase time is no more than 4.5h.The power of agitator value that polycondensation phase terminates to set with agitator is as discharging foundation.

(4) finally hydrophilic for the height of described preparation easy-to-dye polyester is prepared high hydrophilic easy-to-dye polyester fiber through shaped spinneret melt spinning is shaping.

As preferred technical scheme:

Dihydroxylic alcohols described in the preparation method of a kind of high hydrophilic easy-to-dye polyester fiber as above is more than one in ethylene glycol, propylene glycol, butanediol or pentanediol.

The preparation method of a kind of high hydrophilic easy-to-dye polyester fiber as above, described polyhydroxy-alcohol is more than one in sorbierite, pentaerythrite or xylitol.

The preparation method of a kind of high hydrophilic easy-to-dye polyester fiber as above, described binary acid is terephthalic acid (TPA) or terephthalic acid (TPA) and the 5-sodium sulfonate-M-phthalic acid diethyl alcohol ester mixture according to mol ratio 90 ~ 95:10 ~ 5.

The preparation method of a kind of high hydrophilic easy-to-dye polyester fiber as above, the relative number average molecular weight size of described polyethylene glycol is 400 ~ 6000g/mol;

The preparation method of a kind of high hydrophilic easy-to-dye polyester fiber as above, in described step (1): before the first esterification starts, first carries out stirring to pulp by described polyols blend and binary acid, makes fully blended in slurry kettle; And preheating reaction kettle of the esterification, imports material fully blended in slurry kettle when reaction kettle of the esterification internal temperature reaches 200 DEG C ~ 230 DEG C.

The preparation method of a kind of high hydrophilic easy-to-dye polyester fiber as above, in described step (1): before the first esterification starts, also add catalyst, heat stabilizer and antioxidant; The addition of described catalyst is 100 ~ 500ppm, and radix is the quality of described binary acid; The addition of described heat stabilizer is 0.001 ~ 0.02% of binary acid quality; The addition of described antioxidant is 0.001 ~ 0.03% of binary acid quality.

The preparation method of a kind of high hydrophilic easy-to-dye polyester fiber as above, described catalyst is Titanium series catalyst and/or antimony-based catalyst; Described Titanium series catalyst is butyl titanate and/or titanium ethylene glycolate; Described antimony-based catalyst is more than one in antimonous oxide, antimony acetate or antimony glycol.

The preparation method of a kind of high hydrophilic easy-to-dye polyester fiber as above, described heat stabilizer is one of them or its mixture of trimethyl phosphate and alkyl phosphoric acid diester or three (nonyl phenyl) phosphite ester.

The preparation method of a kind of polyhydroxy flexible polyester fiber as above, described antioxidant is antioxidant 1010, antioxidant 168 or antioxidant 616 one of them or its mixture.

The preparation method of a kind of high hydrophilic easy-to-dye polyester fiber as above, described polyhydroxy flexible polyester fiber is POY, FDY, DTY or staple fibre, and its spinning technique is respectively:

The hydrophilic easy-to-dye polyester of high step (3) prepared carries out melt spinning, its staple fiber spinning process is: spinning temperature is 270 ~ 300 DEG C, spinning speed is 800 ~ 1500m/min, and draft temperature is 60 ~ 80 DEG C, and predraft multiplying power is 1.02 ~ 1.10, one stretching ratio is 2.80 ~ 3.20, two road stretching ratios are 1.05 ~ 1.15, then through cutting off, and obtained high hydrophilic easy-to-dye polyester polyester staple fiber, the fiber number of staple fibre is 0.3 ~ 5dtex, and length is 38mm or 51mm.

The hydrophilic easy-to-dye polyester of high step (3) prepared carries out melt spinning, and its POY spinning technique is: spinning temperature is 270 ~ 300 DEG C, and spinning speed is 2000 ~ 3000m/min, and draft temperature is 60 ~ 80 DEG C, and total stretching ratio is 1.5 ~ 5.

Further, POY after 8 h for equilibration, respectively through first roller, the Ith hot case, coldplate, PU disc type false twister, the second roller, the nozzle of interlace, the IIth hot case, 3rd roller, oil tanker, eventually passes Wound-up roller coiling and molding, can be made into high hydrophilic easy-to-dye polyester DTY.

The wherein linear velocity 200-600m/min of first roller, the linear velocity 500-600m/min of the second roller, the linear velocity 300-600m/min of the 3rd roller, the linear velocity 400-700m/min of Wound-up roller, draw ratio 1.1-1.8, PU disc type false twisting D/Y is than being 1.2-2.5.

The hydrophilic easy-to-dye polyester of high step (3) prepared carries out melt spinning, FDY spinning technique is: spinning speed is 3500 ~ 4200m/min, the speed of hot-rolling GR1 is 1100 ~ 1500m/min, temperature is 80 ~ 110 DEG C, the speed of hot-rolling GR2 is 3550 ~ 4280m/min, temperature is 115 ~ 135 DEG C, obtained high hydrophilic easy-to-dye polyester FDY filament.

Profile spinneret as above is a kind of in trilobal spinnerets, platypelloid type spinnerets, hollow type spinnerets, cross spinnerets, Y type or " 8 " font spinnerets.

Beneficial effect:

(1) the present invention adopts esterification stage by stage: the first Esterification Stage is excessive acid, and the polyalcohol in guarantee system fully reacts.After completing 90 ~ 95% esterification yields, enter the second Esterification Stage, supplement dihydroxylic alcohols, the end group of regulation and control carboxylate.Esterification technique ensure that the polyalcohol of introducing can fully react stage by stage, the copolyesters of formation sequence even structure distribution.

(2) the present invention first esterification excessive acid system, can ensure that polyalcohol fully reacts, and the waste of minimizing raw material is avoided Small molecular to exist in system simultaneously and caused adverse influence to the spinning moulding of copolyesters.

(3) the present invention's esterification stage by stage, first esterification excessive acid can make the polyethylene glycol added fully react, polyethylene glycol not only improves the pliability of polyester fiber, it also avoid traditional method to terminate to add reaction not exclusively in Esterification Stage, polyethylene glycol causes serious impact to the spinning process in rear road and the intensity of fiber in a free form simultaneously.Flexible hydrophilic prepared by the present invention is permanent, can not reduce along with the increase of service time and number of times.

(4) the high hydrophilic easy-to-dye polyester of the present invention is shaping through shaped spinneret melt spinning, the fiber cross section of preparation is that polymorphic structure adds wet transmitting performance, thus define the comfort level that the wet system of moisture absorption-lead maintains human body skin the best, thus the comfortableness of reinforced polyester fiber further.

(5) method of the present invention, technique is simple, can carry out modification production on existing device, and cost increases few, is applicable to large-scale production, is especially applicable to fused mass directly spinning technique.

(6) fiber prepared by the present invention is compared with conventional polyester fiber, and the surface contact angle of fiber is 45 DEG C-50 DEG C, regain>=2.0%, and water absorption rate>=250%, has higher hygroscopicity; Initial modulus is 40-60cN/dtex, has good softness; The resistance of fiber is 10 ⁸Ω cm.Conventional DISPERSE DYES is utilized to be 1:100-1:50 in bath raio, dyeing temperature is 90 ~ 100 DEG C, dye strength: 1%-5%owf, dyeing time: 45-60min, pH value controls dyestuff under 4.5-5.5 condition can reach 95-98%, and the gloss bright in colour of fabric is soft, high hydrophilic easy dye may be used for underwear, sweat shirt and outdoor goods.

Accompanying drawing explanation

Accompanying drawing is high hydrophilic easy-to-dye polyester chip ¹h-NMR schemes

Detailed description of the invention

Below in conjunction with detailed description of the invention, set forth the present invention further.Should be understood that these embodiments are only not used in for illustration of the present invention to limit the scope of the invention.In addition should be understood that those skilled in the art can make various changes or modifications the present invention, and these equivalent form of values fall within the application's appended claims limited range equally after the content of having read the present invention's instruction.

Embodiment 1

A preparation method for high hydrophilic easy-to-dye polyester fiber, comprise the first esterification, the second esterification, polycondensation reaction and melt spinning successively shaping, concrete steps are:

(1) first esterification:

Ethylene glycol, sorbierite are mixed according to mol ratio 90:0.5:9.5 with polyethylene glycol;

Terephthalic acid (TPA) and 5-sodium sulfonate-M-phthalic acid diethyl alcohol ester is added according to the hydroxy functional group mol ratio 1.1:1 of binary acid carboxyl functional group and described polyols blend;

Described terephthalic acid (TPA) mixes according to mol ratio 90:10 with 5-sodium sulfonate-M-phthalic acid diethyl alcohol ester;

Described polyethylene glycol relative number average molecular weight size is 400g/mol;

Described polyols blend, polyethylene glycol and described binary acid are added reaction kettle of the esterification and carries out the first esterification, the pressure of described first esterification is 0.01MPa, and the temperature of reaction is 230 DEG C, and the time of reaction is 4h; When the first esterification water yield reaches 95% of theoretical water yield, complete the first esterification;

(2) second esterifications:

The material that described first esterification obtains is carried out the second esterification after supplementary ethylene glycol, and the pressure of reaction is 0.1Mpa, and the temperature of reaction is 240 DEG C, and the time of reaction is 2h; Second esterification is until esterification water yield reaches more than 98% termination of theoretical water yield;

Supplementary ethylene glycol is 10.5% of the first Esterification Stage polyol hydroxyls total mole number, makes alcohol total in the first esterification and the second esterification be 1.10 ~ 1.30:1 with the mol ratio of acid;

(3) again the mixture of described second esterification is carried out polycondensation reaction, obtain polyester slice through polycondensation reaction;

The temperature of described polycondensation reaction remains on 280 DEG C; Described polycondensation reaction continues 2h, prepares high hydrophilic easy-to-dye polyester.

Nuclear-magnetism characterizes and adopts the Avance400 nuclear magnetic resonance spectrometer of Bruker company of Switzerland to test as shown in drawings, ¹hNMR vibration frequency is 400HZ, tests, use solvent C F under 25 DEG C of conditions ₃cOOD calibrates.From ¹solvent C F can be found out in H-NMR spectrogram ₃the skew peak of COOD, at 11.5ppm place, at the H peak at δ a=9.10ppm and δ b=9.02ppm place is the peak value of upper correspondence, area ratio is just in time 2:1.δ c=8.3ppm place is the H on phenyl ring.

Occurring the H peak on methylene at δ d=4.70ppm place, is-COC in the hydrophilic easy-to-dye polyester of height ₆h ₄cOOCH ₂cH ₂-on methylene on peak.The H peak that δ e=4.2ppm, δ f=3.9ppm occurs in spectrogram is-COC ₆h ₄cOO-(CH ₂cH ₂o) _nthe H peak of polyethylene glycol in-H, the H peak that δ g=2.3ppm occurs in spectrogram is h in middle alcohol unit.

By prepared copolyesters ¹h-NMR characterizes, and introduces polyhydroxy functional groups and polyethylene glycol structures in copolyesters, -COC ₆h ₄cOO-(CH ₂cH ₂o) _nthe ratio of-H in the hydrophilic easy-to-dye polyester of height is 81:9:0.5:9.5, the reaction of the polyalcohol of introducing and polyethylene glycol full entry.

(4) finally high hydrophilic easy-to-dye polyester fiber is prepared by shaping for hydrophilic for the height of described preparation easy-to-dye polyester melt spinning;

Spinning temperature is 300 DEG C, and spinning speed is 1500m/min, and draft temperature is 80 DEG C, predraft multiplying power is 1.02, and one stretching ratio is 2.80, two road stretching ratios is 1.05, obtained high hydrophilic easy-to-dye polyester staple fibre, the fiber number of staple fibre is 0.3dtex, and length is 38mm.The surface contact angle of fiber is 45 °, regain 2.0%, water absorption rate 250%, and initial modulus is 60cN/dtex, and the resistance of fiber is 10 ⁸Ω cm.

(5) utilize conventional DISPERSE DYES to be 1:100 in bath raio, dyeing temperature is 90 DEG C, dye strength: 5%owf, dyeing time: 45min, and pH value controls dyestuff under 4.5 conditions can reach 98%, and the gloss bright in colour of fabric is soft.

Embodiment 2

(1) first esterification:

Propylene glycol, sorbierite are mixed according to mol ratio 90:0.5:9.5 with polyethylene glycol;

Terephthalic acid (TPA) is added according to the hydroxy functional group mol ratio 1.02:1 of binary acid carboxyl functional group and described polyols blend;

Described terephthalic acid (TPA) mixes according to mol ratio 95:5 with 5-sodium sulfonate-M-phthalic acid diethyl alcohol ester;

Described polyols blend and described binary acid are added reaction kettle of the esterification and carries out the first esterification, the pressure of described first esterification is 0.01MPa, and the temperature of reaction is 230 DEG C, and the time of reaction is 4h; When the first esterification water yield reaches 90% of theoretical water yield, complete the first esterification;

(2) second esterifications:

The material that described first esterification obtains is carried out the second esterification after supplementary propylene glycol, and the pressure of reaction is 0.1Mpa, and the temperature of reaction is 240 DEG C, and the time of reaction is 1h; Second esterification is until esterification water yield reaches more than 98% termination of theoretical water yield;

Supplementary propylene glycol is 10.5% of the first Esterification Stage polyol hydroxyls total mole number, makes alcohol total in the first esterification and the second esterification be 1.10 ~ 1.30:1 with the mol ratio of acid;

The temperature of described polycondensation reaction remains on 270 DEG C; Described polycondensation reaction continues 2h, prepares high hydrophilic easy-to-dye polyester;

The hydrophilic easy-to-dye polyester chip of prepared height is utilized ¹h-NMR characterizes, and introduces polyhydroxy functional groups and polyethylene glycol structures in copolyesters,

-COC ₆h ₄cOO-(CH ₂cH ₂o) _nthe ratio of-H in the hydrophilic easy-to-dye polyester of height is 85.5:4.5:0.5:9.5, the reaction of the polyalcohol of introducing and polyethylene glycol full entry.

(4) finally high hydrophilic easy-to-dye polyester fiber is obtained by shaping for hydrophilic for the height of preparation easy-to-dye polyester melt spinning;

The hydrophilic easy-to-dye polyester of high step (3) prepared carries out melt spinning, its spinning technique is: spinning temperature is 290 DEG C, spinning speed is 1500m/min, draft temperature is 80 DEG C, and predraft multiplying power is 1.02, and one stretching ratio is 2.80, two road stretching ratios are 1.05, obtained high hydrophilic easy-to-dye polyester staple fibre, the fiber number of staple fibre is 0.3dtex, and length is 38mm.

The surface contact angle of fiber is 50 °, regain 2.2%, water absorption rate 260%, and initial modulus is 60cN/dtex, and the resistance of fiber is 10 ⁸Ω cm.

(5) utilize conventional DISPERSE DYES to be 1:100 in bath raio, dyeing temperature is 95 DEG C, dye strength: 1%owf, dyeing time: 60min, and pH value controls dyestuff under 4.5 conditions can reach 98%, and the gloss bright in colour of fabric is soft.

Embodiment 3

(1) first esterification:

Butanediol, sorbierite are mixed according to mol ratio 90:0.5:9.5 with polyethylene glycol;

Terephthalic acid (TPA) and 5-sodium sulfonate-M-phthalic acid diethyl alcohol ester is added according to the hydroxy functional group mol ratio 1.10:1 of binary acid carboxyl functional group and described polyols blend;

Described polyols blend and described binary acid are added reaction kettle of the esterification and carries out the first esterification, the pressure of described first esterification is 0.5MPa, and the temperature of reaction is 260 DEG C, and the time of reaction is 2h; When the first esterification water yield reaches 90% of theoretical water yield, complete the first esterification;

(2) second esterifications:

The material that described first esterification obtains is carried out the second esterification after supplementary butanediol, and the pressure of reaction is 0.5Mpa, and the temperature of reaction is 270 DEG C, and the time of reaction is 1h; Second esterification is until esterification water yield reaches more than 98% termination of theoretical water yield;

Supplementary butanediol is 16.3% of the first Esterification Stage polyol hydroxyls total mole number, makes alcohol total in the first esterification and the second esterification be 1.10 ~ 1.30:1 with the mol ratio of acid;

The temperature of described polycondensation reaction remains on 265 DEG C; Described polycondensation reaction continues 2h, and reaction prepares high hydrophilic easy-to-dye polyester chip.

-COC ₆H ₄COO-(CH ₂CH ₂O) _n-H

Ratio in the hydrophilic easy-to-dye polyester of height is 81:9:0.5:9.5, the reaction of the polyalcohol of introducing and polyethylene glycol full entry.

(4) finally hydrophilic for the height of preparation easy-to-dye polyester is obtained high hydrophilic easy-to-dye polyester fiber through hollow spinneret plate melt spinning is shaping;

The hydrophilic easy-to-dye polyester of high step (3) prepared carries out melt spinning, its spinning technique is: spinning temperature is 270 DEG C, spinning speed is 800m/min, draft temperature is 60 DEG C, and predraft multiplying power is 1.10, and one stretching ratio is 2.80, two road stretching ratios are 1.15, obtained high hydrophilic easy-to-dye polyester staple fibre, the fiber number of staple fibre is 5dtex, and length is 38mm.

The surface contact angle of fiber is 45 °, regain 2.5%, water absorption rate 260%, and initial modulus is 40cN/dtex, and the resistance of fiber is 10 ⁸Ω cm.

(5) utilize conventional DISPERSE DYES to be 1:50 in bath raio, dyeing temperature is 90 DEG C, dye strength: 1%owf, dyeing time: 60min, and pH value controls dyestuff under 5.0 conditions can reach 98%, and the gloss bright in colour of fabric is soft.

Embodiment 4

A preparation method for high hydrophilic easy-to-dye polyester fiber, comprise the first esterification, the second esterification, polycondensation reaction and shaping through melt spinning successively, concrete steps are:

(1) first esterification:

Ethylene glycol, pentanediol, xylitol and polyethylene glycol are mixed into polyols blend, and wherein, the mol ratio of ethylene glycol and pentanediol is 90:10, and dihydroxylic alcohols, xylitol and polyethylene glycol configure according to mol ratio 92.5:1:6.5;

Described polyethylene glycol relative number average molecular weight size is 800g/mol;

First described polyols blend and terephthalic acid (TPA), 5-sodium sulfonate-M-phthalic acid diethyl alcohol ester are carried out stirring to pulp in slurry kettle, make fully blended; And preheating reaction kettle of the esterification, when reaction kettle of the esterification internal temperature reaches 200 DEG C, material fully blended in slurry kettle is imported, and add the antioxidant 1010 of the butyl titanate of terephthalic acid (TPA) quality 100ppm, the trimethyl phosphate of terephthalic acid (TPA) quality 0.001% and terephthalic acid (TPA) quality 0.001%, carry out the first esterification, the pressure of described first esterification is 0.05MPa, the temperature of reaction is 245 DEG C, and the time of reaction is 3h; When the first esterification water yield reaches 95% of theoretical water yield, complete the first esterification;

(2) second esterifications:

The material that described first esterification obtains is carried out the second esterification after supplementary ethylene glycol, and the pressure of reaction is 0.5Mpa, and the temperature of reaction is 265 DEG C, and the time of reaction is 0.5h; Second esterification is until esterification water yield reaches more than 98% termination of theoretical water yield;

Supplementary ethylene glycol is 16.3% of the first Esterification Stage polyol hydroxyls total mole number, makes alcohol total in the first esterification and the second esterification be 1.10 ~ 1.30:1 with the mol ratio of acid;

The temperature of described polycondensation reaction remains on 280 DEG C; Described polycondensation reaction continues 4h, prepares high hydrophilic easy-to-dye polyester chip;

-COC ₆h ₄cOO-(CH ₂cH ₂o) _nthe ratio of-H in the hydrophilic easy-to-dye polyester of height is 8.1:0.9:0.925:0.01:0.065, the reaction of the polyalcohol of introducing and polyethylene glycol full entry.

The hydrophilic easy-to-dye polyester of high step (3) prepared carries out melt spinning, its spinning technique is: spinning temperature is 300 DEG C, spinning speed is 800m/min, draft temperature is 80 DEG C, and predraft multiplying power is 1.10, and one stretching ratio is 2.80, two road stretching ratios are 1.15, obtained high hydrophilic easy-to-dye polyester staple fibre, the fiber number of staple fibre is 5dtex, and length is 51mm.

(5) utilize conventional DISPERSE DYES to be 1:50 in bath raio, dyeing temperature is 90 DEG C, dye strength: 2%owf, dyeing time: 60min, and pH value controls dyestuff under 4.5 conditions can reach 95%, and the gloss bright in colour of fabric is soft.

Embodiment 5

(1) first esterification:

Ethylene glycol, propylene glycol, sorbierite and polyethylene glycol are mixed into polyols blend, and wherein, the mol ratio of ethylene glycol and propylene glycol is 90:10, and dihydroxylic alcohols, sorbierite and polyethylene glycol configure according to mol ratio 94.5:0.5:5;

Described polyethylene glycol relative number average molecular weight size is 1000g/mol;

First described polyols blend and terephthalic acid (TPA) are carried out stirring to pulp in slurry kettle, make fully blended; And preheating reaction kettle of the esterification, when reaction kettle of the esterification internal temperature reaches 200 DEG C, material fully blended in slurry kettle is imported, and add the antioxidant 168 of the titanium ethylene glycolate of terephthalic acid (TPA) quality 100ppm, the alkyl phosphoric acid diester of terephthalic acid (TPA) quality 0.005% and terephthalic acid (TPA) quality 0.005%, carry out the first esterification, the pressure of described first esterification is 0.01MPa, the temperature of reaction is 245 DEG C, and the time of reaction is 3h; When the first esterification water yield reaches 95% of theoretical water yield, complete the first esterification;

(2) second esterifications:

The material that described first esterification obtains is carried out the second esterification after supplementary ethylene glycol, and the pressure of reaction is 0.5Mpa, and the temperature of reaction is 255 DEG C, and the time of reaction is 0.5h; Second esterification is until esterification water yield reaches more than 98% termination of theoretical water yield;

The temperature of described polycondensation reaction remains on 275 DEG C; Described polycondensation reaction continues 4h, prepares high hydrophilic easy-to-dye polyester chip;

-COC ₆h ₄cOO-(CH ₂cH ₂o) _nthe ratio of-H in the hydrophilic easy-to-dye polyester of height is 8.1:0.9:0.945:0.005:0.05, the reaction of the polyalcohol of introducing and polyethylene glycol full entry.

(4) finally hydrophilic for the height of preparation easy-to-dye polyester is obtained high hydrophilic easy-to-dye polyester fiber through Y type spinneret melt spinning is shaping;

The hydrophilic easy-to-dye polyester of high step (3) prepared carries out melt spinning, and its POY spinning technique is: spinning temperature is 300 DEG C, and spinning speed is 2000m/min, and draft temperature is 80 DEG C, and total stretching ratio is 5.

The surface contact angle of fiber is 48 °, regain 2.2%, water absorption rate 260%, and initial modulus is 50cN/dtex, and the resistance of fiber is 10 ⁸Ω cm.

(5) utilize conventional DISPERSE DYES to be 1:50 in bath raio, dyeing temperature is 95 DEG C, dye strength: 2%owf, dyeing time: 45min, and pH value controls dyestuff under 4.5 conditions can reach 98%, and the gloss bright in colour of fabric is soft.

Embodiment 6

(1) first esterification:

Propylene glycol, butanediol, pentaerythrite and polyethylene glycol are mixed into polyols blend, and wherein, the mol ratio of propylene glycol and butanediol is 90:10, and dihydroxylic alcohols, pentaerythrite and polyethylene glycol configure according to mol ratio 95:0.5:4.5;

Terephthalic acid (TPA) and 5-sodium sulfonate-M-phthalic acid diethyl alcohol ester is added according to the hydroxy functional group mol ratio 1.05:1 of binary acid carboxyl functional group and described polyols blend;

Described polyethylene glycol relative number average molecular weight size is 2000g/mol;

First described polyols blend and terephthalic acid (TPA), 5-sodium sulfonate-M-phthalic acid diethyl alcohol ester are carried out stirring to pulp in slurry kettle, make fully blended; And preheating reaction kettle of the esterification, when reaction kettle of the esterification internal temperature reaches 200 DEG C, material fully blended in slurry kettle is imported, and add titanium ethylene glycolate and 250ppm butyl titanate, three (nonyl phenyl) phosphite esters of terephthalic acid (TPA) quality 0.02% and the antioxidant 616 of terephthalic acid (TPA) quality 0.02% of terephthalic acid (TPA) quality 250ppm, carry out the first esterification, the pressure of described first esterification is 0.1MPa, the temperature of reaction is 240 DEG C, and the time of reaction is 3h; When the first esterification water yield reaches 92% of theoretical water yield, complete the first esterification;

(2) second esterifications:

The material that described first esterification obtains is carried out the second esterification after supplementary propylene glycol, and the pressure of reaction is 0.5Mpa, and the temperature of reaction is 265 DEG C, and the time of reaction is 0.5h; Second esterification is until esterification water yield reaches more than 98% termination of theoretical water yield;

Supplementary propylene glycol is 16.3% of the first Esterification Stage polyol hydroxyls total mole number, makes alcohol total in the first esterification and the second esterification be 1.10 ~ 1.30:1 with the mol ratio of acid;

The temperature of described polycondensation reaction remains on 270 DEG C; Described polycondensation reaction continues 2h, prepares high hydrophilic easy-to-dye polyester chip;

-COC ₆h ₄cOO-(CH ₂cH ₂o) _nthe ratio of-H in the hydrophilic easy-to-dye polyester of height is 85.5:4.5:0.95:0.005:0.045, the reaction of the polyalcohol of introducing and polyethylene glycol full entry.

(4) finally hydrophilic for the height of preparation easy-to-dye polyester is obtained high hydrophilic easy-to-dye polyester fiber through flat spinneret melt spinning is shaping;

The hydrophilic easy-to-dye polyester of high step (3) prepared carries out melt spinning, and its POY spinning technique is: spinning temperature is 290 DEG C, and spinning speed is 2000m/min, and draft temperature is 80 DEG C, and total stretching ratio is 5.

The wherein linear velocity 200m/min of first roller, the linear velocity 600m/min of the second roller, the linear velocity 600m/min of the 3rd roller, the linear velocity 400m/min of Wound-up roller, draw ratio 1.1, PU disc type false twisting D/Y ratio is 1.2.

The surface contact angle of fiber is 45 °, regain 2.2%, water absorption rate 260%, and initial modulus is 50cN/dtex, and the resistance of fiber is 10 ⁸Ω cm.

(5) utilize conventional DISPERSE DYES to be 1:50 in bath raio, dyeing temperature is 90 DEG C, dye strength: 1%owf, dyeing time: 60min, and pH value controls dyestuff under 4.5 conditions can reach 95%, and the gloss bright in colour of fabric is soft.

Embodiment 7

(1) first esterification:

Ethylene glycol, butanediol, xylitol and polyethylene glycol are mixed into polyols blend, and wherein, the mol ratio of ethylene glycol and butanediol is 95:5, and dihydroxylic alcohols, xylitol and polyethylene glycol configure according to mol ratio 95:1:4;

Described polyethylene glycol relative number average molecular weight size is 4000g/mol;

First described polyols blend and terephthalic acid (TPA), 5-sodium sulfonate-M-phthalic acid diethyl alcohol ester are carried out stirring to pulp in slurry kettle, make fully blended; And preheating reaction kettle of the esterification, when reaction kettle of the esterification internal temperature reaches 230 DEG C, material fully blended in slurry kettle is imported, and add the antimonous oxide of terephthalic acid (TPA) quality 500ppm, the trimethyl phosphate of terephthalic acid (TPA) quality 0.0005% and 0.0005% alkyl phosphoric acid diester, the antioxidant 1010 of terephthalic acid (TPA) quality 0.0005% and 0.0005% antioxidant 168 and carry out the first esterification, the pressure of described first esterification is 0.02MPa, the temperature of reaction is 245 DEG C, and the time of reaction is 4h; When the first esterification water yield reaches 92% of theoretical water yield, complete the first esterification;

(2) second esterifications:

The material that described first esterification obtains is carried out the second esterification after supplementary ethylene glycol, and the pressure of reaction is 0.3Mpa, and the temperature of reaction is 255 DEG C, and the time of reaction is 2h; Second esterification is until esterification water yield reaches more than 98% termination of theoretical water yield;

The temperature of described polycondensation reaction remains on 275 DEG C; Described polycondensation reaction continues 2h, prepares high hydrophilic easy-to-dye polyester chip;

-COC ₆h ₄cOO-(CH ₂cH ₂o) _nthe ratio of-H in the hydrophilic easy-to-dye polyester of height is 9.025:0.475:0.1:0.4, the reaction of the polyalcohol of introducing and polyethylene glycol full entry.

The hydrophilic easy-to-dye polyester of high step (3) prepared carries out melt spinning, and its POY spinning technique is: spinning temperature is 300 DEG C, and spinning speed is 3000m/min, and draft temperature is 80 DEG C, and total stretching ratio is 1.5.

The wherein linear velocity 600m/min of first roller, the linear velocity 5000m/min of the second roller, the linear velocity 300m/min of the 3rd roller, the linear velocity 400m/min of Wound-up roller, draw ratio 1.8, PU disc type false twisting D/Y ratio is 2.5.

The surface contact angle of fiber is 50 °, regain 2.0%, water absorption rate 250%, and initial modulus is 60cN/dtex, and the resistance of fiber is 10 ⁸Ω cm.

(5) utilize conventional DISPERSE DYES to be 1:75 in bath raio, dyeing temperature is 95 DEG C, dye strength: 1%owf, dyeing time: 45min, and pH value controls dyestuff under 4.5 conditions can reach 98%, and the gloss bright in colour of fabric is soft.

Embodiment 8

(1) first esterification:

Ethylene glycol, propylene glycol, butanediol, sorbierite and polyethylene glycol are mixed into polyols blend, and wherein, the mol ratio of ethylene glycol, propylene glycol and butanediol is 90:5:5, and dihydroxylic alcohols, sorbierite and polyethylene glycol configure according to mol ratio 95:0.5:4.5;

Terephthalic acid (TPA) and 5-sodium sulfonate-M-phthalic acid diethyl alcohol ester is added according to the hydroxy functional group mol ratio 1.02:1 of binary acid carboxyl functional group and described polyols blend;

Described polyethylene glycol relative number average molecular weight size is 6000g/mol;

First described polyols blend and terephthalic acid (TPA), 5-sodium sulfonate-M-phthalic acid diethyl alcohol ester are carried out stirring to pulp in slurry kettle, make fully blended; And preheating reaction kettle of the esterification, when reaction kettle of the esterification internal temperature reaches 230 DEG C, material fully blended in slurry kettle is imported, and add the antimony acetate of terephthalic acid (TPA) quality 200ppm, the trimethyl phosphate of terephthalic acid (TPA) quality 0.01% and 0.01% three (nonyl phenyl) phosphite ester, the antioxidant 1010 of terephthalic acid (TPA) quality 0.01% and the antioxidant 616 of 0.01% carry out the first esterification, the pressure of described first esterification is 0.3MPa, the temperature of reaction is 240 DEG C, and the time of reaction is 4h; When the first esterification water yield reaches 93% of theoretical water yield, complete the first esterification;

(2) second esterifications:

The material that described first esterification obtains is carried out the second esterification after supplementary ethylene glycol, and the pressure of reaction is 0.5Mpa, and the temperature of reaction is 265 DEG C, and the time of reaction is 1h; Second esterification is until esterification water yield reaches more than 98% termination of theoretical water yield;

The temperature of described polycondensation reaction remains on 275 DEG C; Described polycondensation reaction continues 3h, prepares high hydrophilic easy-to-dye polyester chip;

-COC ₆H ₄COO-(CH ₂CH ₂O) _n-H

Ratio in the hydrophilic easy-to-dye polyester of height is 8.55:0.475:0.475:0.05:0.05, the reaction of the polyalcohol of introducing and polyethylene glycol full entry.

(4) finally hydrophilic for the height of preparation easy-to-dye polyester is obtained high hydrophilic easy-to-dye polyester fiber through cross spinneret melt spinning is shaping;

The hydrophilic easy-to-dye polyester of high step (3) prepared carries out melt spinning, and its POY spinning technique is: spinning temperature is 300 DEG C, and spinning speed is 2500m/min, and draft temperature is 75 DEG C, and total stretching ratio is 4.5.

The wherein linear velocity 400m/min of first roller, the linear velocity 500m/min of the second roller, the linear velocity 500m/min of the 3rd roller, the linear velocity 600m/min of Wound-up roller, draw ratio 1.2, PU disc type false twisting D/Y ratio is 1.6.

The surface contact angle of fiber is 50 °, regain 2.5%, water absorption rate 250%, and initial modulus is 55cN/dtex, and the resistance of fiber is 10 ⁸Ω cm.

(5) utilize conventional DISPERSE DYES to be 1:50 in bath raio, dyeing temperature is 95 DEG C, dye strength: 1%owf, dyeing time: 60min, and pH value controls dyestuff under 5.0 conditions can reach 98%, and the gloss bright in colour of fabric is soft.

Embodiment 9

(1) first esterification:

Propylene glycol, butanediol, xylitol and polyethylene glycol are mixed into polyols blend, and wherein, the mol ratio of propylene glycol and butanediol is 95:5, and dihydroxylic alcohols, xylitol and polyethylene glycol configure according to mol ratio 94.5:1.:4.5;

Described terephthalic acid (TPA) mixes according to mol ratio 92:8 with 5-sodium sulfonate-M-phthalic acid diethyl alcohol ester;

First described polyols blend and terephthalic acid (TPA), 5-sodium sulfonate-M-phthalic acid diethyl alcohol ester are carried out stirring to pulp in slurry kettle, make fully blended; And preheating reaction kettle of the esterification, when reaction kettle of the esterification internal temperature reaches 230 DEG C, material fully blended in slurry kettle is imported, and add the antimony glycol of terephthalic acid (TPA) quality 200ppm, terephthalic acid (TPA) quality 0.0005% alkyl phosphoric acid diester and 0.0005% 3 (nonyl phenyl) phosphite ester, the antioxidant 168 of terephthalic acid (TPA) quality 0.0005% and 0.0005% antioxidant 616, carry out the first esterification, the pressure of described first esterification is 0.05MPa, the temperature of reaction is 240 DEG C, and the time of reaction is 4h; When the first esterification water yield reaches 94% of theoretical water yield, complete the first esterification;

(2) second esterifications:

The material that described first esterification obtains is carried out the second esterification after supplementary propylene glycol, and the pressure of reaction is 0.5Mpa, and the temperature of reaction is 270 DEG C, and the time of reaction is 1h; Second esterification is until esterification water yield reaches more than 98% termination of theoretical water yield;

The temperature of described polycondensation reaction remains on 270 DEG C; Described polycondensation reaction continues 3h, prepares high hydrophilic easy-to-dye polyester chip;

-COC ₆h ₄cOO-(CH ₂cH ₂o) _nthe ratio of-H in the hydrophilic easy-to-dye polyester of height is the polyalcohol introduced of 89.775:4.725:1:4.5 and the reaction of polyethylene glycol full entry.

The hydrophilic easy-to-dye polyester of high step (3) prepared carries out melt spinning, FDY spinning technique is: spinning temperature is 270 DEG C, spinning speed is 3500m/min, the speed of hot-rolling GR1 is 1500m/min, temperature is 80 DEG C, the speed of hot-rolling GR2 is 4280m/min, and temperature is 115 DEG C, obtained high hydrophilic easy-to-dye polyester FDY filament.

(5) utilize conventional DISPERSE DYES to be 1:50 in bath raio, dyeing temperature is 95 DEG C, dye strength: 2%owf, dyeing time: 60min, and pH value controls dyestuff under 4.5 conditions can reach 98%, and the gloss bright in colour of fabric is soft.

Embodiment 10

(1) first esterification:

Propylene glycol, pentaerythrite, xylitol and polyethylene glycol are mixed into polyols blend, and wherein, the mol ratio of pentaerythrite and xylitol is 50:50, and propylene glycol, polyhydroxy-alcohol, polyethylene glycol configure according to mol ratio 94.5:0.5:5;

First described polyols blend and terephthalic acid (TPA), 5-sodium sulfonate-M-phthalic acid diethyl alcohol ester are carried out stirring to pulp in slurry kettle, make fully blended, and preheating reaction kettle of the esterification, when reaction kettle of the esterification internal temperature reaches 230 DEG C, material fully blended in slurry kettle is imported, and add the antimonous oxide of terephthalic acid (TPA) quality 100ppm and the antimony acetate of 100ppm, terephthalic acid (TPA) quality 0.0005% alkyl phosphoric acid diester and 0.0005% 3 (nonyl phenyl) phosphite ester, the antioxidant 1010 of terephthalic acid (TPA) quality 0.001%, the antioxidant 168 of 0.001% and the antioxidant 616 of 0.001%, carry out the first esterification, the pressure of described first esterification is 0.3MPa, the temperature of reaction is 255 DEG C, the time of reaction is 3h, when the first esterification water yield reaches 91% of theoretical water yield, complete the first esterification,

(2) second esterifications:

The material that described first esterification obtains is carried out the second esterification after supplementary propylene glycol, and the pressure of reaction is 0.4Mpa, and the temperature of reaction is 265 DEG C, and the time of reaction is 1h; Second esterification is until esterification water yield reaches more than 98% termination of theoretical water yield;

-COC ₆h ₄cOO-(CH ₂cH ₂o) _nthe ratio of-H in the hydrophilic easy-to-dye polyester of height is 47.25:47.25:4.75:0.5:5, the reaction of the polyalcohol of introducing and polyethylene glycol full entry.

The hydrophilic easy-to-dye polyester of high step (3) prepared carries out melt spinning, FDY spinning technique is: spinning temperature is 290 DEG C, spinning speed is 4200m/min, the speed of hot-rolling GR1 is 1100m/min, temperature is 110 DEG C, the speed of hot-rolling GR2 is 4280m/min, and temperature is 135 DEG C, obtained high hydrophilic easy-to-dye polyester FDY filament.

(5) utilize conventional DISPERSE DYES to be 1:50 in bath raio, dyeing temperature is 95 DEG C, dye strength: 4%owf, dyeing time: 45min, and pH value controls dyestuff under 4.5 conditions can reach 95%, and the gloss bright in colour of fabric is soft.

Embodiment 11

(1) first esterification:

Ethylene glycol, propylene glycol, pentaerythrite, xylitol and polyethylene glycol are mixed into polyols blend, wherein, the mol ratio of ethylene glycol and propylene glycol is 90:10, and the mol ratio of pentaerythrite and xylitol is 50:50, and dihydroxylic alcohols, polyhydroxy-alcohol and polyethylene glycol configure according to mol ratio 94:1:5;

Described terephthalic acid (TPA) mixes according to mol ratio 94:6 with 5-sodium sulfonate-M-phthalic acid diethyl alcohol ester;

First described polyols blend and terephthalic acid (TPA), 5-sodium sulfonate-M-phthalic acid diethyl alcohol ester are carried out stirring to pulp in slurry kettle, make fully blended, and preheating reaction kettle of the esterification, when reaction kettle of the esterification internal temperature reaches 230 DEG C, material fully blended in slurry kettle is imported, and add the antimonous oxide of terephthalic acid (TPA) quality 150ppm and the butyl titanate of 150ppm, terephthalic acid (TPA) quality 0.002% trimethyl phosphate, 0.002% alkyl phosphoric acid diester and 0.002% 3 (nonyl phenyl) phosphite ester, the antioxidant 1010 of terephthalic acid (TPA) quality 0.002%, the antioxidant 168 of 0.002% and the antioxidant 616 of 0.002%, carry out the first esterification, the pressure of described first esterification is 0.05MPa, the temperature of reaction is 245 DEG C, the time of reaction is 3h, when the first esterification water yield reaches 94% of theoretical water yield, complete the first esterification,

(2) second esterifications:

The material that described first esterification obtains is carried out the second esterification after supplementary ethylene glycol, and the pressure of reaction is 0.4Mpa, and the temperature of reaction is 265 DEG C, and the time of reaction is 1.5h; Second esterification is until esterification water yield reaches more than 98% termination of theoretical water yield;

The temperature of described polycondensation reaction remains on 265 DEG C; Described polycondensation reaction continues 3h, prepares high hydrophilic easy-to-dye polyester chip;

The hydrophilic easy-to-dye polyester of prepared height is utilized ¹h-NMR characterizes, and introduces polyhydroxy functional groups and polyethylene glycol structures in copolyesters,

-COC ₆h ₄cOO-(CH ₂cH ₂o) _nthe ratio of-H in the hydrophilic easy-to-dye polyester of height is 84.6:9.4:4.75:0.5:0.5:5, the reaction of the polyalcohol of introducing and polyethylene glycol full entry.

(4) finally the hydrophilic easy-to-dye polyester of height of preparation is obtained high hydrophilic easy-to-dye polyester fiber through " 8 " font spinneret melt spinning is shaping;

The hydrophilic easy-to-dye polyester of high step (3) prepared carries out melt spinning, FDY spinning technique is: spinning temperature is 300 DEG C, spinning speed is 3500m/min, the speed of hot-rolling GR1 is 1500m/min, temperature is 110 DEG C, the speed of hot-rolling GR2 is 3550m/min, and temperature is 135 DEG C, obtained high hydrophilic easy-to-dye polyester FDY filament.

(5) utilize conventional DISPERSE DYES to be 1:50 in bath raio, dyeing temperature is 90 DEG C, dye strength: 2%owf, dyeing time: 60min, and pH value controls dyestuff under 4.5 conditions can reach 98%, and the gloss bright in colour of fabric is soft.

Embodiment 12

(1) first esterification:

Ethylene glycol, propylene glycol, pentaerythrite, xylitol and polyethylene glycol are mixed into polyols blend, wherein the mol ratio of ethylene glycol, propylene glycol is 95:5, the mol ratio of pentaerythrite, xylitol is 50:50, and dihydroxylic alcohols, polyhydroxy-alcohol and polyethylene glycol configure according to mol ratio 90:1:9;

First described polyols blend and terephthalic acid (TPA), 5-sodium sulfonate-M-phthalic acid diethyl alcohol ester are carried out stirring to pulp in slurry kettle, make fully blended, and preheating reaction kettle of the esterification, when reaction kettle of the esterification internal temperature reaches 230 DEG C, material fully blended in slurry kettle is imported, and add the antimony acetate of terephthalic acid (TPA) quality 250ppm and the titanium ethylene glycolate of 250ppm, terephthalic acid (TPA) quality 0.004% trimethyl phosphate, 0.004% alkyl phosphoric acid diester and 0.004% 3 (nonyl phenyl) phosphite ester, the antioxidant 1010 of terephthalic acid (TPA) quality 0.004%, the antioxidant 168 of 0.004% and the antioxidant 616 of 0.004%, carry out the first esterification, the pressure of described first esterification is 0.3MPa, the temperature of reaction is 255 DEG C, the time of reaction is 2h, when the first esterification water yield reaches 92% of theoretical water yield, complete the first esterification,

(2) second esterifications:

The material that described first esterification obtains is carried out the second esterification after supplementary ethylene glycol, and the pressure of reaction is 0.5Mpa, and the temperature of reaction is 270 DEG C, and the time of reaction is 1.5h; Second esterification is until esterification water yield reaches more than 98% termination of theoretical water yield;

The temperature of described polycondensation reaction remains on 275 DEG C; Described polycondensation reaction continues 2h.Prepare high hydrophilic easy-to-dye polyester chip;

-COC ₆H ₄COO-(CH ₂CH ₂O) _n-H

Ratio in the hydrophilic easy-to-dye polyester of height is 85.5:4.5:0.5:0.5:9, the reaction of the polyalcohol of introducing and polyethylene glycol full entry.

The hydrophilic easy-to-dye polyester of high step (3) prepared carries out melt spinning, FDY spinning technique is: spinning temperature is 300 DEG C, spinning speed is 4000m/min, the speed of hot-rolling GR1 is 1200m/min, temperature is 100 DEG C, the speed of hot-rolling GR2 is 4000m/min, and temperature is 120 DEG C, obtained high hydrophilic easy-to-dye polyester FDY filament.

The surface contact angle of fiber is 50 °, regain 2.2%, water absorption rate 250%, and initial modulus is 55cN/dtex, and the resistance of fiber is 10 ⁸Ω cm.

Embodiment 13

(1) first esterification:

Ethylene glycol, propylene glycol, butanediol, pentanediol, sorbierite and polyethylene glycol are mixed into polyols blend, wherein, ethylene glycol, propylene glycol, butanediol, pentanediol are according to mol ratio 85:5:5:5, and dihydroxylic alcohols, xylitol and polyethylene glycol configure according to mol ratio 90:0.5:9.5;

Described terephthalic acid (TPA) mixes according to mol ratio 93:7 with 5-sodium sulfonate-M-phthalic acid diethyl alcohol ester;

First described polyols blend and terephthalic acid (TPA), 5-sodium sulfonate-M-phthalic acid diethyl alcohol ester are carried out stirring to pulp in slurry kettle, make fully blended, and preheating reaction kettle of the esterification, when reaction kettle of the esterification internal temperature reaches 230 DEG C, material fully blended in slurry kettle is imported, and add the antimony acetate of terephthalic acid (TPA) quality 100ppm, the antimonous oxide of 100ppm and the butyl titanate of 100ppm, terephthalic acid (TPA) quality 0.005% trimethyl phosphate, 0.005% alkyl phosphoric acid diester and 0.005% 3 (nonyl phenyl) phosphite ester, the antioxidant 1010 of terephthalic acid (TPA) quality 0.005%, the antioxidant 168 of 0.005% and the antioxidant 616 of 0.005%, carry out the first esterification, the pressure of described first esterification is 0.3MPa, the temperature of reaction is 255 DEG C, the time of reaction is 2h, when the first esterification water yield reaches 92% of theoretical water yield, complete the first esterification, the pressure of described first esterification is 0.25MPa, and the temperature of reaction is 255 DEG C, and the time of reaction is 2h, when the first esterification water yield reaches 95% of theoretical water yield, complete the first esterification,

(2) second esterifications:

The material that described first esterification obtains is carried out the second esterification after supplementary ethylene glycol, and the pressure of reaction is 0.45Mpa, and the temperature of reaction is 265 DEG C, and the time of reaction is 2h; Second esterification is until esterification water yield reaches more than 98% termination of theoretical water yield;

-COC ₆h ₄cOO-(CH ₂cH ₂o) _nthe ratio of-H in the hydrophilic easy-to-dye polyester of height is 76.5:4.5:4.5:4.5:0.5:9.5, the reaction of the polyalcohol of introducing and polyethylene glycol full entry.

(4) finally by preparation the hydrophilic easy-to-dye polyester of height through flat spinneret melt spinning shaping high hydrophilic easy-to-dye polyester fiber;

The hydrophilic easy-to-dye polyester of high step (3) prepared carries out melt spinning, FDY spinning technique is: spinning temperature is 295 DEG C, spinning speed is 4000m/min, the speed of hot-rolling GR1 is 1200m/min, temperature is 100 DEG C, the speed of hot-rolling GR2 is 4200m/min, and temperature is 125 DEG C, obtained high hydrophilic easy-to-dye polyester FDY filament.

The surface contact angle of fiber is 50 °, regain 2.0%, water absorption rate 250%, and initial modulus is 55cN/dtex, and the resistance of fiber is 10 ⁸Ω cm.

(5) utilize conventional DISPERSE DYES to be 1:50 in bath raio, dyeing temperature is 95 DEG C, dye strength: 1%owf, dyeing time: 50min, and pH value controls dyestuff under 5.0 conditions can reach 98%, and the gloss bright in colour of fabric is soft.

Embodiment 14

(1) first esterification:

Ethylene glycol, propylene glycol, butanediol, pentanediol, sorbierite, xylitol and polyethylene glycol are mixed into polyols blend, wherein, ethylene glycol, propylene glycol, butanediol, pentanediol are according to mol ratio 85:5:5:5, the mol ratio of sorbierite and xylitol is 50:50, and dihydroxylic alcohols, polyhydroxy-alcohol and polyethylene glycol configure according to mol ratio 92:0.5:7.5;

Described terephthalic acid (TPA) mixes according to mol ratio 91:9 with 5-sodium sulfonate-M-phthalic acid diethyl alcohol ester;

Described polyethylene glycol relative number average molecular weight size is 600g/mol;

First described polyols blend and terephthalic acid (TPA), 5-sodium sulfonate-M-phthalic acid diethyl alcohol ester are carried out stirring to pulp in slurry kettle, make fully blended, and preheating reaction kettle of the esterification, when reaction kettle of the esterification internal temperature reaches 230 DEG C, material fully blended in slurry kettle is imported, and add the antimony acetate of terephthalic acid (TPA) quality 100ppm, the antimonous oxide of 100ppm, the titanium ethylene glycolate of 100ppm and the butyl titanate of 100ppm, the trimethyl phosphate of terephthalic acid (TPA) quality 0.005%, 0.005% alkyl phosphoric acid diester and 0.005% 3 (nonyl phenyl) phosphite ester, the antioxidant 1010 of terephthalic acid (TPA) quality 0.006%, the antioxidant 168 of 0.006% and the antioxidant 616 of 0.006%, carry out the first esterification, the pressure of described first esterification is 0.01MPa, the temperature of reaction is 240 DEG C, the time of reaction is 4h, when the first esterification water yield reaches 92% of theoretical water yield, complete the first esterification,

(2) second esterifications:

The material that described first esterification obtains is carried out the second esterification after supplementary propylene glycol, and the pressure of reaction is 0.5Mpa, and the temperature of reaction is 265 DEG C, and the time of reaction is 2h; Second esterification is until esterification water yield reaches more than 98% termination of theoretical water yield;

-COC ₆h ₄cOO-(CH ₂cH ₂o) _nthe ratio of-H in the hydrophilic easy-to-dye polyester of height is 78.2:4.6:4.6:4.6:0.25:0.25:7.5, the reaction of the polyalcohol of introducing and polyethylene glycol full entry.

The hydrophilic easy-to-dye polyester of high step (3) prepared carries out melt spinning, and its POY spinning technique is: spinning temperature is 300 DEG C, and spinning speed is 2500m/min, and draft temperature is 70 DEG C, and total stretching ratio is 4.5.

(5) utilize conventional DISPERSE DYES to be 1:50 in bath raio, dyeing temperature is 95 DEG C, dye strength: 1%owf, dyeing time: 60min, and pH value controls dyestuff under 5.5 conditions can reach 95%, and the gloss bright in colour of fabric is soft.

Embodiment 15

(1) first esterification:

Ethylene glycol, propylene glycol, butanediol, pentanediol, sorbierite, pentaerythrite, xylitol and polyethylene glycol are mixed into polyols blend, wherein, ethylene glycol, propylene glycol, butanediol, pentanediol are according to mol ratio 85:5:5:5, sorbierite, pentaerythrite and xylitol are according to mol ratio 60:20:20, and dihydroxylic alcohols, polyhydroxy-alcohol and polyethylene glycol configure according to mol ratio 92.5:1:6.5;

First described polyols blend and terephthalic acid (TPA), 5-sodium sulfonate-M-phthalic acid diethyl alcohol ester are carried out stirring to pulp in slurry kettle, make fully blended, and preheating reaction kettle of the esterification, when reaction kettle of the esterification internal temperature reaches 230 DEG C, material fully blended in slurry kettle is imported, and add the antimony acetate of terephthalic acid (TPA) quality 100ppm, the antimonous oxide of 100ppm, the titanium ethylene glycolate of antimony glycol 100ppm of 100ppm and the butyl titanate of 100ppm, the trimethyl phosphate of terephthalic acid (TPA) quality 0.005%, 0.005% alkyl phosphoric acid diester and 0.005% 3 (nonyl phenyl) phosphite ester, the antioxidant 1010 of terephthalic acid (TPA) quality 0.01%, the antioxidant 168 of 0.01% and the antioxidant 616 of 0.01%, carry out the first esterification, the pressure of described first esterification is 0.1MPa, the temperature of reaction is 245 DEG C, the time of reaction is 3h, when the first esterification water yield reaches 90% of theoretical water yield, complete the first esterification,

(2) second esterifications:

The material that described first esterification obtains is carried out the second esterification after supplementary ethylene glycol, and the pressure of reaction is 0.5Mpa, and the temperature of reaction is 265 DEG C, and the time of reaction is 2h; Second esterification is until esterification water yield reaches more than 98% termination of theoretical water yield;

-COC ₆h ₄cOO-(CH ₂cH ₂o) _nthe ratio of-H in the hydrophilic easy-to-dye polyester of height is 78.625:4.625:4.625:4.625:0.6:0.4:0.4:6.5, the reaction of the polyalcohol of introducing and polyethylene glycol full entry.

The hydrophilic easy-to-dye polyester of high step (3) prepared carries out melt spinning, its spinning technique is: spinning temperature is 300 DEG C, spinning speed is 800m/min, draft temperature is 75 DEG C, and predraft multiplying power is 1.10, and one stretching ratio is 3.20, two road stretching ratios are 1.15, obtained high hydrophilic easy-to-dye polyester staple fibre, the fiber number of staple fibre is 1.0dtex, and length is 38mm.

The surface contact angle of fiber is 45 °, regain 2.2%, water absorption rate 260%, and initial modulus is 40cN/dtex, and the resistance of fiber is 10 ⁸Ω cm.

(5) utilize conventional DISPERSE DYES to be 1:100 in bath raio, dyeing temperature is 95 DEG C, dye strength: 2%owf, dyeing time: 50min, and pH value controls dyestuff under 4.5 conditions can reach 95%, and the gloss bright in colour of fabric is soft.

Claims

1. a preparation method for high hydrophilic easy-to-dye polyester fiber, is characterized in that: comprise the first esterification, the second esterification, polycondensation reaction and shaping through melt spinning successively, concrete steps are:

(1) first esterification:

Binary acid is added according to the hydroxy functional group mol ratio 1.02 ~ 1.10:1 of binary acid carboxyl functional group and described polyols blend;

Described polyols blend and described binary acid are added reaction kettle of the esterification and carries out the first esterification, the pressure of described first esterification is 0.01 ~ 0.5MPa, and the temperature of reaction is 230 ~ 260 DEG C, and the time of reaction is 2 ~ 4h; When the first esterification water yield reaches 90 ~ 95% of theoretical water yield, complete the first esterification;

(2) second esterifications:

The material amount of supplementing dihydroxylic alcohols is that 10.5% ~ 16.3% of total hydroxyl moles is added in the first esterification, makes the mol ratio of total alcoholic extract hydroxyl group and carboxylic acid functional in the first esterification and the second esterification be 1.10 ~ 1.30:1;

(3) mixture of described second esterification is carried out polycondensation reaction, obtain high hydrophilic easy-to-dye polyester through polycondensation reaction;

The temperature of described polycondensation reaction remains on 260 ~ 280 DEG C; Described polycondensation reaction continues 2 ~ 4h, prepares high hydrophilic easy-to-dye polyester;

(4) hydrophilic for described height easy-to-dye polyester is prepared high hydrophilic easy-to-dye polyester fiber through melt spinning is shaping; The hydrophilic easy-to-dye polyester fiber of described height is POY, FDY, DTY or staple fibre, and its spinning technique is respectively:

Staple fiber spinning process is: spinning temperature is 270 ~ 300 DEG C, spinning speed is 800 ~ 1500m/min, draft temperature is 60 ~ 80 DEG C, predraft multiplying power is 1.02 ~ 1.10, and one stretching ratio is 2.80 ~ 3.20, two road stretching ratios is 1.05 ~ 1.15, then through cutting off, obtained high hydrophilic easy-to-dye polyester staple fibre, the fiber number of staple fibre is 0.3 ~ 5dtex, and length is 38mm or 51mm; Fracture strength>=the 2.5cN/dtex of the hydrophilic easy-to-dye polyester staple fibre of described height, fibrous fracture percentage elongation 20 ~ 30%, the surface contact angle of fiber is 45 ~ 50 °, regain>=2.0%, water absorption rate>=250%, initial modulus is 40 ~ 60cN/dtex, and the resistance of fiber is 10 ⁸Ω cm;

POY spinning technique is: spinning temperature is 270 ~ 300 DEG C, and spinning speed is 2000 ~ 3000m/min, and draft temperature is 60 ~ 80 DEG C, and total stretching ratio is 1.5 ~ 5; Fracture strength>=the 2.0cN/dtex of the hydrophilic easy-to-dye polyester POY of described height, fibrous fracture percentage elongation>=100%, the surface contact angle of fiber is 45 ~ 50 °, regain>=2.0%, water absorption rate>=250%, and initial modulus is 40 ~ 60cN/dtex, and the resistance of fiber is 10 ⁸Ω cm;

DTY spinning technique is: described POY after 8 h for equilibration, respectively through first roller, the Ith hot case, coldplate, PU disc type false twister, the second roller, the nozzle of interlace, the IIth hot case, 3rd roller, oil tanker, eventually passes Wound-up roller coiling and molding, makes high hydrophilic easy-to-dye polyester DTY; The wherein linear velocity 200 ~ 600m/min of first roller, linear velocity 500 ~ the 600m/min of the second roller, the linear velocity 300 ~ 600m/min of the 3rd roller, the linear velocity 400 ~ 700m/min of Wound-up roller, draw ratio 1.1 ~ 1.8, PU disc type false twisting D/Y ratio is 1.2 ~ 2.5; Fracture strength>=the 3.0cN/dtex of the hydrophilic easy-to-dye polyester DTY of described height, fibrous fracture percentage elongation 15 ~ 20%, the surface contact angle of fiber is 45 ~ 50 °, regain>=2.5%, water absorption rate>=250%, initial modulus is 40 ~ 60cN/dtex, and the resistance of fiber is 10 ⁸Ω cm;

FDY spinning technique is: spinning speed is 3500 ~ 4200m/min, the speed of hot-rolling GR1 is 1100 ~ 1500m/min, and temperature is 80 ~ 110 DEG C, and the speed of hot-rolling GR2 is 3550 ~ 4280m/min, temperature is 115 ~ 135 DEG C, obtained high hydrophilic easy-to-dye polyester FDY filament; Fracture strength>=the 3.5cN/dtex of the hydrophilic easy-to-dye polyester FDY of described height, fibrous fracture percentage elongation 20 ~ 25%, the surface contact angle of fiber is 45 ~ 50 °, regain>=2.0%, water absorption rate>=250%, initial modulus is 40 ~ 60cN/dtex, and the resistance of fiber is 10 ⁸Ω cm;

The DISPERSE DYES of described height hydrophilic easy-to-dye polyester fiber utilization routine is 90 ~ 100 DEG C at dyeing temperature, dye strength: 1%-5%owf, dyeing time: 45-60min, pH value controls dye-uptake under 4.5-5.5 condition and reaches 95-98%, and the gloss bright in colour of fabric is soft.、

Described dihydroxylic alcohols is more than one in ethylene glycol, propylene glycol, butanediol or pentanediol; Described polyhydroxy-alcohol is more than one in sorbierite, pentaerythrite or xylitol.

2. the preparation method of a kind of high hydrophilic easy-to-dye polyester fiber according to claim 1, it is characterized in that, described binary acid is terephthalic acid (TPA) or terephthalic acid (TPA) and the 5-sodium sulfonate-M-phthalic acid diethyl alcohol ester mixture according to mol ratio 9 ~ 9.5:1 ~ 0.5.

3. the preparation method of a kind of high hydrophilic easy-to-dye polyester fiber according to claim 1, it is characterized in that, the relative number average molecular weight size of described polyethylene glycol is 400 ~ 6000g/mol.

4. the preparation method of a kind of high hydrophilic easy-to-dye polyester fiber according to claim 1, it is characterized in that, in described step (1): before the first esterification starts, first described polyols blend and binary acid are carried out stirring to pulp in slurry kettle, make fully blended; And preheating reaction kettle of the esterification, imports material fully blended in slurry kettle when reaction kettle of the esterification internal temperature reaches 200 DEG C ~ 230 DEG C.

5. the preparation method of a kind of high hydrophilic easy-to-dye polyester fiber according to claim 1, is characterized in that, in described step (1): before the first esterification starts, also add catalyst, heat stabilizer and antioxidant; The addition of described catalyst is 100 ~ 500ppm, and radix is the quality of described binary acid; The addition of described heat stabilizer is 0.001 ~ 0.02% of binary acid quality; The addition of described antioxidant is 0.001 ~ 0.03% of binary acid quality.

6. the preparation method of a kind of high hydrophilic easy-to-dye polyester fiber according to claim 6, it is characterized in that, described catalyst is Titanium series catalyst and/or antimony-based catalyst; Described Titanium series catalyst is butyl titanate and/or titanium ethylene glycolate; Described antimony-based catalyst is more than one in antimonous oxide, antimony acetate or antimony glycol; Described heat stabilizer is one of them or its mixture of trimethyl phosphate, alkyl phosphoric acid diester or three (nonyl phenyl) phosphite ester; Described antioxidant is antioxidant 1010, antioxidant 168 or antioxidant 616 one of them or its mixture.

7. the preparation method of a kind of high hydrophilic easy-to-dye polyester polyester fiber according to claim 1, it is characterized in that, the shaping employing circle of described melt spinning or profile spinneret, described profile spinneret is a kind of in trilobal spinnerets, platypelloid type spinnerets, hollow type spinnerets, cross spinnerets, Y type spinnerets or " 8 " font spinnerets.