CN103786034A - Efficient automobile heat exchanger key component pseudo-flexible manufacturing complete device - Google Patents
Efficient automobile heat exchanger key component pseudo-flexible manufacturing complete device Download PDFInfo
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- CN103786034A CN103786034A CN201210420824.5A CN201210420824A CN103786034A CN 103786034 A CN103786034 A CN 103786034A CN 201210420824 A CN201210420824 A CN 201210420824A CN 103786034 A CN103786034 A CN 103786034A
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- heat exchanger
- automobile heat
- efficient automobile
- roller group
- key component
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/06—Metal-working plant comprising a number of associated machines or apparatus
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- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Pressure Welding/Diffusion-Bonding (AREA)
Abstract
The invention discloses an efficient automobile heat exchanger key component pseudo-flexible manufacturing complete device. The efficient automobile heat exchanger key component pseudo-flexible manufacturing complete device is characterized by sequentially comprising double uncoiling machines (2), a bounce roller group (4), a belt receiving machine (6), a front S-roller group (8), a vertical belt storage loop (10), a rear S-roller group (12), a tension-eliminating loop (14), a main machine (16), a flying shear (18) and an automatic sorting rack (20). The efficient automobile heat exchanger key component pseudo-flexible manufacturing complete device is complete in function, high in forming accuracy and high in production efficiency.
Description
Technical field
The present invention relates to a kind of outfit of manufacturing, relate in particular to a kind of efficient automobile heat exchanger and close the quasi-flexible manufacture outfit of heavy mail.
Background technology
It is the automation equipment for the production of efficient automobile heat exchanger aluminium matter thin-walled, special-shaped radiating tube that efficient automobile heat exchanger closes heavy mail quasi-flexible outfit, has needed in process of production the repertoire such as moulding, welding, removal overlap, finishing sizing, line flaw detection detection, fixed ruler cutting of radiating tube.But current existing efficient automobile heat exchanger closes the quasi-flexible outfit of heavy mail because its structure exists certain technological deficiency, so cannot all complete above-mentioned functions, thereby there is incomplete defect and problem in function, long-term use discovery by operator is mainly manifested in unit bulk deformation complex process, process route is longer, unit speed and formed precision are lower, cut off the low inferior defect of frequency and problem.
Summary of the invention
Technical problem to be solved by this invention is to provide a kind of perfect in shape and function, and the efficient automobile heat exchanger that formed precision, production efficiency and cut-out frequency are higher closes the quasi-flexible manufacture outfit of heavy mail.
For solving the problems of the technologies described above, the technical solution adopted in the present invention is: a kind of efficient automobile heat exchanger closes the quasi-flexible manufacture outfit of heavy mail, comprise successively two uncoilers, dancer roll group, splicing machine, front S roller group, vertical storage band kink, rear S roller group, a kink disappears, main frame, flying shear and automatic sorting bin.
Also include lubricating system, welding machine cooling system, weld cooling system, saponification liquor and cooling, reclaim filtration system, overlap gathering system, pneumatic system, hydraulic system, electric-control system.
Compared with prior art, beneficial effect of the present invention is:
Because efficient automobile heat exchanger of the present invention closes the quasi-flexible manufacture outfit of heavy mail reasonable in design, complete function, therefore to design equipment be a kind of perfect in shape and function in the present invention, formed precision, production efficiency and the higher outfit of cut-out frequency.
Accompanying drawing explanation
Describe the present invention in detail below in conjunction with drawings and embodiments:
Fig. 1 and Fig. 2 are equipment configuration schematic diagram of the present invention.
The specific embodiment
As depicted in figs. 1 and 2, a kind of efficient automobile heat exchanger of the present invention closes the quasi-flexible manufacture outfit of heavy mail, include successively two uncoilers 2, dancer roll group 4, splicing machine 6, front S roller group 8, vertical storage band kink 10, rear S roller group 12, a kink 14 disappears, main frame 16, flying shear 18 and automatic sorting bin 20.
Also include lubricating system 22, major function is the shaped device on lubricated main frame; Welding machine cooling system 24, is arranged in main frame 16 cooling for after Product jointing, and weld cooling system 26 is arranged in main frame 16 cooling for weld equally; Saponification liquor and cooling, recovery filtration system 28 thereof, saponification liquor in this system is used at the cooling aluminum pipe of cooler bin submergence, washes away the welding slag that pad (compression roller place) produces, and the overlap that two scrapers are struck off is washed away and is entered scraper plate chip cleaner, saponification liquor after use enters saponification liquor contaminant filter piece-rate system by recovery pump suction in scraper plate chip cleaner, and interior circulating cooling pump group, saponification liquor recovery filtration system are set in this system.Be provided with corresponding liquid level detecting element.Saponification liquor reclaims filtration system and is used for purifying saponification liquor, and welding slag is separated in saponification liquor, and filter paper does not reclaim.In addition the present invention also comprises overlap gathering system 30, pneumatic system 32, hydraulic system 34 and welding DC power control cabinet 36.
In aforementioned device: two uncoilers 2 have been mainly used to material loading operation, be specially and use frock that aluminium strip volume is placed on the reel of two uncoilers 2, aluminium strip is rolled up to righting and be adjacent to reel locating surface; Use rocking handle to complete reel tensioner; Remove aluminium strip volume adhesive tape bar, and aluminium strip is taken the lead to deliver to before supersonic welder through dancer roll, complete material loading.
Front S roller group 8, front S roller group adopts top roll initiatively, the passive form of lower roll, top roll drives and adopts frequency-variable controller stepless speed regulation, and is provided with aluminium strip hold-down roller and friction press strip.Front S roller group 8 mainly completes following functions: after filling material, cooperation with kink to storage, S roller keeps the length of storage with aluminium strip in kink; In the time that material tail arrives dancer roll group, automatically stop and using binder cylinder that aluminium strip is pressed on to top roll surface waiting for shearing tape splicing.
Vertical storage band kink 10, vertical storage band kink 10 stores for aluminium strip and discharges in the time that aluminium strip volume is changed in uncoiling, guarantees main frame continuous operation.In vertical storing kink 10, aluminium strip edge, without friction, does not produce edge deformation.Top roll group roller frame motor drops to operation height, the middle relay that lower roll group drive motors is carried for aluminium strip by top roll frame during for threading for the first time.
Rear S roller group 12, rear S roller group 12 adopts top roll initiatively, the passive form of lower roll, top roll drives and adopts frequency-variable controller stepless speed regulation, is provided with aluminium strip hold-down roller.Rear S roller group 12 mainly completes following functions: certainly in storage band kink, draw aluminium strip and carry aluminium strip to main frame.Kink detection signal control increase and decrease speed and a main frame speeds match are subject to disappear before main frame
A kink 14 disappears, the interior advancing aluminium strip of a kink that disappears is freely sagging, is provided with 2 groups of correlation switches of height for detection of the free sagging height of aluminium strip, according to S roller group acceleration or deceleration after difference control highly, guarantee main frame materials, before aluminium strip enters main frame, eliminate aluminium strip internal tension.
Flying shear 18, this device adopts servo direct driving punching to cut off, servomotor directly drives the shear arm High Rotation Speed of shear blade is housed, and to drive a set of speed ratio be the gear pair of 1: 2, drives the connecting rod that Mobile electromagnetic iron is housed to carry out horizontal reciprocating move by gear wheel driving crank.Shear in case and be provided with fixed electromagnet and Mobile electromagnetic iron, the die holder that outer die casing is equipped with in the two mutual gain and loss electric control moves around in clipped position and clear position; In the time that preseting length value reaches, Mobile electromagnetic iron obtain electric hold die holder and under the driving of bent axle by connecting rod by die holder be dragged to shear position, meanwhile shear blade completes shearing by outer die casing at a high speed, connecting rod is released die holder to shear position under bent axle effect afterwards, fixed electromagnet obtains electric spare bits that die holder is held and remained on, and shears circulation until next; Servomotor every 2 turns can complete once moving back and forth of die holder, and die holder does not stop or stops according to time of even number revolution in spare bits; Shear casing and adopt manual adjusting angle mechanism (tape counter) to carry out angle adjustment, use two cylinders to carry out angle position locking after adjusting, angle modulation can guarantee that shear fracture is perpendicular to aluminum pipe length, and when same size friction speed, angle is unchanged.
In sum, perfect in shape and function of the present invention, formed precision, cut-out frequency and production efficiency are higher.
The foregoing is only preferred embodiments of the present invention; protection scope of the present invention is not limited with above-mentioned embodiment; in every case the equivalence that those of ordinary skills do according to disclosed content is modified or is changed, and all should include in the protection domain of recording in claims.
Claims (2)
1. an efficient automobile heat exchanger closes the quasi-flexible manufacture outfit of heavy mail, it is characterized in that: comprise successively two uncoilers (2), dancer roll group (4), splicing machine (6), front S roller group (8), vertical storage band kink (10), rear S roller group (12), a kink (14), main frame (16), flying shear (18) and automatic sorting bin (20) disappear.
2. efficient automobile heat exchanger according to claim 1 closes the quasi-flexible manufacture outfit of heavy mail, it is characterized in that: also include lubricating system (22), welding machine cooling system (24), weld cooling system (26), saponification liquor and cooling, recovery filtration system (28), overlap gathering system (30), pneumatic system (32), hydraulic system (34), welding DC power control cabinet (36).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210420824.5A CN103786034A (en) | 2012-10-29 | 2012-10-29 | Efficient automobile heat exchanger key component pseudo-flexible manufacturing complete device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210420824.5A CN103786034A (en) | 2012-10-29 | 2012-10-29 | Efficient automobile heat exchanger key component pseudo-flexible manufacturing complete device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN103786034A true CN103786034A (en) | 2014-05-14 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210420824.5A Pending CN103786034A (en) | 2012-10-29 | 2012-10-29 | Efficient automobile heat exchanger key component pseudo-flexible manufacturing complete device |
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| CN (1) | CN103786034A (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201069528Y (en) * | 2007-07-31 | 2008-06-04 | 北京二十一世纪科技发展有限公司 | Control device for rotary flying cutter |
| CN201537813U (en) * | 2009-10-10 | 2010-08-04 | 广东中泽重工有限公司 | Continuous manufacturing production line of large-scale heat exchanger heat exchanging plate |
| CN102059530A (en) * | 2010-11-19 | 2011-05-18 | Bac大连有限公司 | Method for efficiently manufacturing heat exchange pipes, and production line |
| CN202114445U (en) * | 2011-05-17 | 2012-01-18 | 江西布兰森科技有限公司 | Flat tube one-shot forming production apparatus |
| CN202910571U (en) * | 2012-10-29 | 2013-05-01 | 苏州建莱机械工程技术有限公司 | High-efficiency motor vehicle heat exchanger key component quasi-flexibility manufacturing outfit |
-
2012
- 2012-10-29 CN CN201210420824.5A patent/CN103786034A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201069528Y (en) * | 2007-07-31 | 2008-06-04 | 北京二十一世纪科技发展有限公司 | Control device for rotary flying cutter |
| CN201537813U (en) * | 2009-10-10 | 2010-08-04 | 广东中泽重工有限公司 | Continuous manufacturing production line of large-scale heat exchanger heat exchanging plate |
| CN102059530A (en) * | 2010-11-19 | 2011-05-18 | Bac大连有限公司 | Method for efficiently manufacturing heat exchange pipes, and production line |
| CN202114445U (en) * | 2011-05-17 | 2012-01-18 | 江西布兰森科技有限公司 | Flat tube one-shot forming production apparatus |
| CN202910571U (en) * | 2012-10-29 | 2013-05-01 | 苏州建莱机械工程技术有限公司 | High-efficiency motor vehicle heat exchanger key component quasi-flexibility manufacturing outfit |
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| WD01 | Invention patent application deemed withdrawn after publication | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20140514 |