CN103785760A - Pressure cooling process of segmented reinforcing type parts of hot forming steel pipe, and pressing machine hydraulic ejector rod devices - Google Patents

Pressure cooling process of segmented reinforcing type parts of hot forming steel pipe, and pressing machine hydraulic ejector rod devices Download PDF

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CN103785760A
CN103785760A CN201410042164.0A CN201410042164A CN103785760A CN 103785760 A CN103785760 A CN 103785760A CN 201410042164 A CN201410042164 A CN 201410042164A CN 103785760 A CN103785760 A CN 103785760A
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press
workpiece
pressure
hydraulic mandril
cooling
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CN103785760B (en
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陈扬
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Wuxi Lang Xian lightweight Polytron Technologies Inc
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WUXI HONGXUAN AUTO LIGHTWEIGHTING SCIENCE & TECHNOLOGY Co Ltd
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Abstract

The invention discloses a pressure cooling process of segmented reinforcing type parts of a hot forming steel pipe, and pressing machine hydraulic ejector rod devices. By turning on and turning off the independent pressing machine hydraulic ejector rod devices, the magnitude of average loading force borne by a workpiece is adjusted, and the cooling speed of each sub-area of the workpiece is controlled, and therefore different types of material mechanical performance of the sub-areas of the workpiece are obtained. Required material characteristics can be achieved for any area according to the design requirements, no additional die heating device needs to be arranged, and production cost and procedure complexity are greatly reduced.

Description

Pressure process for cooling and the press hydraulic mandril device of hot forming steel pipe segmentation strengthening class part
Technical field
What the present invention relates to is a kind of method of high-strength steel stamping technical field, and specifically a kind of intensity reaches pressure process for cooling and the press hydraulic mandril device of the hot forming steel pipe segmentation strengthening class part of 1500MP left and right.
Background technology
Automobile boron steel steel pipe is as the emerging superhigh intensity hot forming of one steel pipe, for segmentation reinforcement technique provides possibility-same part, can, according to the needs of Automobile Design, adopt different Technologies for Heating Processing in the zones of different of this part, thereby obtain varying strength and plasticity.The production technology of hot forming boron steel material Ruan district technology is divided into 4 stages:
1) heating: boron steel steel pipe is heated to the needed temperature of heat treatment;
2) transmission: boron steel steel pipe is sent in mould to be punched;
3) be shaped: be at high temperature shaped by mould punching;
4) quench cooled: in the different cooling velocity of zones of different control, can occur:
A) hard area fast cooling (>25 ℃/s).Transformation from from austenite microstructure to martensite microstructure, obtains intensity and extreme hardness, part that plasticity is lower.Its intensity can reach 1500-2000MPa, and plasticity is greater than 5%;
B) soft district at a slow speed cooling (<25 ℃/s).By controlling different cooling velocities, in the process transforming at austenite structure, can Slow cooling, to the transformation of ferrite and pearlite microstructure, obtain the part that intensity and hardness are higher, plasticity is good; Also can be comparatively fast cooling, to the transformation of bainite microstructure, obtain the part that intensity and hardness are very high, plasticity is moderate.
Its corresponding CCT phasor as shown in Figure 1.
The boron steel material typical case that can obtain varying strength and plasticity is divided into:
Sequence number Material specification Yield strength (Mpa) Tensile strength (Mpa) Percentage elongation (A50) Hardness (HV2)
1 HS400 400±50 600±50 15% 170-220
2 HS550 550±50 750±50 7% 220-255
3 HS700 700±50 900±50 6% 270-300
4 HS1150 1150±50 1500±50 5% 400-520
The chemical composition that the most common one of such boron steel can reach 1500MPa intensity (HS1150) is:
? C Si Mn P S Cr B
min 0.20 0.20 1.00 - - 0.15 0.0015
max 0.25 0.35 1.30 0.025 0.015 0.25 0.0050
The processing technology in the soft district of the above thermoforming series of at present common acquisition is mold heated method, the i.e. technological temperature to 370-700 ℃ by mould and die preheating first, again workpiece is heated, transmits, is shaped, is incubated, the time that is shaped and is incubated by control, and then reach the control to cooling velocity, obtain different Ruan district tissue.This process mould and relevant device more complicated, energy consumption are higher, high expensive; In mould, be high-temperature heating state to part high-pressure forming, fillet serious wear, die life is short.
Through the retrieval of prior art is found; Chinese patent literature CN102162574; open day 2011-08-24; a kind of super-high strength steel laser tailor welded and forming technology thereof are disclosed; by super-high strength steel and high-strength steel according to required form laser assembly solder; then the welding plate of gained is sent in the stove of protective gas and be heated to 920-940 ℃; at least continue 5 minutes; fully austenitizing; again the welding plate after austenitizing is transferred to the quick matched moulds of forcing press, shaping; then pressurize quench cooled is to 100-150 ℃, makes required part with room temperature is cooling.But this technology is to control part machinery performance by difference being expected to thick material welds together to realize, and has increased laser weld operation, and technology chain is longer, and cost is also higher.
Chinese patent literature CN201180036260, open day 2013-03-27, disclose a kind of for workpiece thermoforming that steel plate is made and shaping jig and the method for local pressure quench, this invention relates to a kind of for the workpiece of being made up of steel plate being carried out to shaping jig and the method for thermoforming and local pressure quench, wherein workpiece heats and then thermoforming in the shaping jig with die and punch before moulding, and shaping jig also has cooling device.Its method is characterised in that, under the closed condition of shaping jig, between workpiece and the die of shaping jig and the contact-making surface of punch, contact partly by movable die part and movable punch part separating mobile disconnection the from closed position to open position.Die is made up of a first die part and at least one second die part that can move with respect to the first die part, and punch is made up of a first punch part and at least one second punch part that can move with respect to the first punch part, wherein at least one second die part that can move and at least one second punch part that can move with open equipment acting in conjunction, it is shorter than the first die part and the first punch part that this opens the shut-in time that equipment causes at least one second die part to contact with workpiece with at least one second punch part.But the defect of this technology is:
Say from object, the method be conventional way to existing soft district technology-by mold heated to 370-700 ℃-improvement, object is the wearing and tearing that reduce after mold heated aborning, or minimizing firing equipment, but still need to heat mould, belong to the temperature control technology of cooling medium.
Say from mould structure, the punch of this technical requirement activity and die inside arrange heater, thereby complex structure.
Summary of the invention
The present invention is directed to prior art above shortcomings, a kind of pressure process for cooling and press hydraulic mandril device of hot forming steel pipe segmentation strengthening class part are proposed, by the hydraulic control system of forcing press pin-lift arrangement, the open and close time of the suffered cooling dwell pressure of dynamic adjustments workpiece, and then control the cooling velocity in each region, thereby be met the workpiece of each region different materials mechanical performance that product design needs.
The present invention is achieved by the following technical solutions:
The pressure process for cooling that the present invention relates to a kind of hot forming steel pipe segmentation strengthening class part, its step comprises:
Step 1, press, mould are prepared: on press press lower table and/or press top shoe, arrange the hydraulic mandril working alone;
Described hydraulic mandril is solidificated on press, according to the difference of workpiece size, shape, thickness etc., in hydraulic mandril minimax pressure limit, set in advance a steady state value, and in cooling pressure maintaining period, can be in real time according to the program setting in advance, the open and close state of dynamic adjustments push rod pressure, thereby regulate packing stage push rod packing pressure with/without curve, i.e. time-packing pressure parameter curve, to realize the plastic force of real-time change push rod.
Described time-packing pressure parameter curve specifically refers to: arrive bottom dead centre at press and start, till press starts to move upward, the time dependent curve of pressure that in the time of this section of press closes pressurize, the hydraulic mandril system of press press lower table and/or press top shoe provides.
Step 2, preheating: boron steel tubing is heated to more than 850 ℃, makes the even austenitizing of tubing;
Be preferably described preheating time: 4-1200s, and with mode of heating and tubing coating Change of types and difference.
Step 3, transmission: the boron steel heating is sent in thermoforming press by heater, realizes transmission and Process Character cooling processing to workpiece;
Described Process Character cooling processing, refers to transfer to the process of thermoforming press from heater, and workpiece is placed in to temperature controlled environment, and temperature when workpiece arrives thermoforming press is all lower than the temperature in heater, and cooling velocity is preferably 5-25 ℃/s;
The time of described transmission is controlled, and by the distance design between heater and press, and the speed of transmitting device regulates to realize.Transmission time between heater and press is 0.1-20s, and its total transmission range is preferably 0.5-8m.Transmitting device is conveyer belt and/or manipulator, and speed regulates and is preferably 0-5m/s.
Step 4, is shaped: hot-forming die is driven by forcing press under 450~850 ℃ of environment, moved downward to complete closure by top dead-centre, and be appointed product shape by component shaping.
Step 5, cooling pressurize: hot-forming die keeps the lower dead point position that mould is completely closed constant under the driving of press, the packing pressure that press provides also remains unchanged, segmentation is strengthened each areal pressure by press push rod hydraulic system dynamic adjustments, realizes the quench cooling rate differentiation control to zones of different.
Described quench cooling rate differentiation control refers to: the difference of the mechanical property of materials that mould need to obtain according to the each region of workpiece, be divided into some regions, be segmentation strengthening, hydraulic mandril corresponding to each serial Ruan district and/or hard area, the region of the self-movement of respectively doing for oneself.
Described quench cooling rate differentiation control refers to: the mechanical property of materials that need to be reached by each region of workpiece determines, is changed and is realized, generally at 5-100 ℃/s by the hydraulic mandril pressure of workbench inside;
Described upper and lower mould is that the pressure of the cooling packing stage in hard area is provided by press slide and/or the servo push rod of press at the difference in each region, but does not change, and upper and lower mould does not have the action of relative motion yet; Each soft district die insert is by press top rod driving, can self contained function and the having or not of controlled pressure.
The material of described mould, hard area mold materials is that the material of quick conductive is as high-quality mould steel, as H13, SKD61,8407 etc., soft district mold materials is selected with the material of the identical quick conductive in hard area as high-quality mould steel according to the difference of the required quenching velocity of work-piece cools, or use the low material of pyroconductivity, as pottery, surperficial heat insulating coating etc.;
The present invention relates to a kind of press hydraulic mandril device of realizing above-mentioned technique, comprising: upper and lower mould, press top shoe, press lower table, be placed in hydraulic mandril and hydraulic control system and die mandrel in press top shoe and/or press lower table.
Described hydraulic mandril and hydraulic control system thereof comprise: organize press top shoe hydraulic mandril and/or press lower table hydraulic mandril more.
Described die mandrel is specifically arranged at the inside workpiece between upper and lower material pressing core.
Described upper die and lower die inside is equipped with the not equipment for cooling die higher than room temperature in each region, upper die and lower die inside does not have heater.
The arrangement interval distance of described push rod is preferably 50mm~300mm, and stroke is 0-300mm, and the single pressure of push rod is 0-30t.
Described press pressure scope is preferably 50-1500t, and the speed adjustable range of forcing press is 10-900mm/s.
In described patrix and/or counterdie, be respectively equipped with material pressing core.
In described upper die and lower die, patrix material pressing core and counterdie material pressing core, at least one adopts high-quality mould steel to make as Dievar, SKD61, H13 etc.
Technique effect
Compared with the control of cooling velocity being realized by the temperature of mould with prior art, the present invention is by forcing press hydraulic mandril system, the heat conduction problem of work-piece cools speed will be controlled, be converted into the problem of controlling the pressure between workpiece and press hydraulic mandril, pass through controlled pressure, regulate the heat transfer efficiency of mould to workpiece, thereby control cooling velocity.As figure (2) has illustrated along with gap, the contact of workpiece and mould are different, the change curve of heat transfer efficiency.
The present invention is as a kind of novel process of realizing hot forming steel pipe segmentation reinforcement technique, for arbitrary boron steel tube product, can be in its arbitrary region, between the tensile strength of 600-1500MPa and the even higher percentage elongation of 5-15%, freely define the product requirement of its intensity and percentage elongation, thereby significantly expanded the free degree of product design.Take automobile as example, can, according to the needs of collision safety, when can improving product strength or percentage elongation, control the pattern that this region collision of car body was lost efficacy, thereby effectively protect people's safety.
With respect to conventional softer high-strength steel segmentation strengthening processing technology, the present invention do not need additionally to arrange heater at mould inside, thereby simple in structure, and processing technology is unified; Beyond mould, do not need additional required power and the control system of mold heated yet, simplified the demand of firing equipment;
Hydraulic mandril system of the present invention, belongs to the one-time investment being solidificated on press apparatus.Once coming into operation, on mould, need only be equipped with the push rod of correspondence position, need to hydraulic mandril system be additionally installed at mould inside, thereby save the cost of mould;
Ejector rod system of the present invention, realizes by hydraulic system, is the common configuration of forcing press, thereby investment is less, applied widely.Although ejecting force, once immutable size is set, can be controlled cooling velocity by the time that loading-unloading is set, and is particularly suitable for this technology for the more single part of soft district's distribution.
Accompanying drawing explanation
Fig. 1 is the cooling CCT phasor of boron steel in prior art.
Fig. 2 is boron steel heat transfer efficiency change curve in prior art.
Fig. 3 is original state schematic diagram of the present invention;
Fig. 4 is that schematic diagram is processed in thermoforming of the present invention;
Fig. 5 is that schematic diagram is processed in pressurize of the present invention;
In Fig. 3,4,5: 1 patrix, 2 counterdies, 3 press top shoe hydraulic mandrils, 4 press lower table hydraulic mandrils, 5 patrix material pressing cores, 6 counterdie material pressing cores, 7 press top shoes, 8 press press lower tables, 9 die mandrels.
Fig. 6 is the forcing press hydraulic mandril pressure-time curve of embodiment 1;
Fig. 7 is the forcing press hydraulic mandril pressure-time curve of embodiment 2;
Fig. 8 is the typical HS400 material crystalline phase tissue that the present invention obtains;
Fig. 9 is the typical HS1150 material crystalline phase tissue that the present invention obtains;
Figure 10 is the typical HS700 material crystalline phase tissue that the present invention obtains;
The specific embodiment
Below embodiments of the invention are elaborated, the present embodiment is implemented under take technical solution of the present invention as prerequisite, provided detailed embodiment and concrete operating process, but protection scope of the present invention is not limited to following embodiment.
Embodiment 1
As shown in Figure 3-Figure 5, workpiece is 2.0mm thickness, and 150mm is wide, 1000mm length thermoforming boron steel workpiece section shaping, quenching schematic diagram.Workpiece product requirement is f 6corresponding product region is the soft district of HS400, and all the other are hard area HS1150.The concrete preparation process schematic diagram of this method, wherein:
Fig. 1 is reset condition, visible according to Fig. 1, this method implement device comprises: patrix 1, counterdie 2, press top shoe hydraulic mandril 3, press lower table hydraulic mandril 4, patrix material pressing core 5, counterdie material pressing core 6, press top shoe 7, press lower table 8, die mandrel 9.
Described patrix 1 covers product hard area HS1150 scope, and material is high-quality mould steel SKD61;
Described patrix material pressing core 5 covers product soft district HS400 scope, and material is high-quality mould steel SKD61;
Described counterdie material pressing core 6 covers the most of product that comprises part hard area HS1150 Ji Ruan district HS400, and material is high-quality mould steel SKD61;
Described counterdie 2 covers all hard area HS1150s of product except counterdie material pressing core 6, and material is high-quality mould steel SKD61;
Described press top shoe hydraulic mandril 3, press lower table hydraulic mandril 4 are shaft-like steel, each row up and down, 5 push rods of every row, every row is unified to be driven by a hydraulic jack, stroke 0-300mm is adjustable, pressure 0-150t is adjustable (pressure limit of single push rod is therefore at 0-30t), and the dwell time is adjustable.
Fig. 3,4,5 is the present embodiment process schematic representation, and the present embodiment concrete steps comprise:
Step 1, press, mould are prepared: in press top shoe and/or press lower table, arrange that operating pressure has or not, working time, hydraulic mandril that operating rate is adjustable;
Step 2, preheating: boron steel tubing is heated to 930 ℃, makes the even austenitizing of tubing;
Step 3, transmission: as shown in Figure 3, in the air of 25 ℃ of room temperatures, in 3s, workpiece is put into hot forming tool;
Step 4, is shaped: as shown in Figure 4, in 0.5s, complete forming process by 300T forcing press, wherein on forcing press, hydraulic mandril 3 arranges 1t pressure, and under forcing press, hydraulic mandril 4 arranges 30t pressure, and press forming power is set to 200t;
Step 5, cooling pressurize: hot-forming die keeps the lower dead point position that mould is completely closed constant under the driving of press, the packing pressure that press provides also remains unchanged, the bear down on one bar dynamic adjustments of each areal pressure by press correspondence position strengthened in segmentation, realizes the quench cooling rate differentiation control to zones of different; As shown in Figure 5: on forcing press, hydraulic mandril 3 packing pressure are zero, and promote 0.7mm, hydraulic mandril 4 packing pressure 150t under forcing press, 3,4 pressurize curves are constant as Fig. 6, forcing press packing pressure 200t, after mold integral pressurize 30s, part is taken out in the demoulding.
Compared with prior art, the product performance index parameter that the present embodiment prepares is: f 6corresponding region workpiece material performance is HS400, and crystalline phase is organized as ferrite+pearlite, as Fig. 8; All the other are hard area HS1150 material property, and crystalline phase is organized as martensite, as Fig. 9.
Embodiment 2
As shown in Figure 3-Figure 5, workpiece is 2.0mm thickness, and 150mm is wide, 1000mm length thermoforming boron steel workpiece section shaping, quenching schematic diagram.Workpiece product requirement is f 6corresponding product region is the soft district of HS400, f 8wei Ruan district, region HS700, all the other regions of product are hard area HS1150.
This method implement device as shown in Figure 1, wherein:
Described patrix 1 covers the soft district HS700 of product, hard area HS1150 All Ranges, and material is high-quality mould steel SKD61;
Described patrix material pressing core 3 covers product soft district HS700 All Ranges, and material is high-quality mould steel SKD61;
Described counterdie material pressing core 6 covers the All Ranges of the soft district HS700 of product, and material is high-quality mould steel SKD61;
Described counterdie 2 covers the All Ranges of product hard area HS1150, and material is high-quality mould steel SKD61;
The upper and lower hydraulic mandril 3,4 of described forcing press is shaft-like steel, each row up and down, 5 push rods of every row, every row is unified to be driven by a hydraulic jack, stroke 0-300mm is adjustable, and pressure 0-150t is adjustable (pressure limit of single push rod is therefore at 0-30t), and the dwell time is adjustable.
Fig. 3,4,5 the present embodiment process schematic representations, compared with embodiment 1, the present embodiment concrete steps comprise:
Fig. 4 is shaped: in 0.5s, complete forming process by 300T forcing press, wherein on forcing press, hydraulic mandril 3 arranges 1t pressure, and under forcing press, hydraulic mandril 4 arranges 5-10t pressure, and plastic force is set to 200t;
Fig. 5 pressurize: as shown in Figure 7, wherein on forcing press, hydraulic mandril 3 packing pressure are zero to pressurize curve, and promote 0.7mm, pressurize curve is that numerical value is zero horizontal line; Under forcing press, before hydraulic mandril 4 packing pressure, 2.5s packing pressure 200t is constant, and 2.5-7.5s unloads without pressure, and 7.5-10s reloads to packing pressure 200t, 10-15s unloads without pressure, 15-30s reloads to packing pressure 200t, and press is opened, and the part demoulding is taken out.
Compared with prior art, the product performance index parameter that the present embodiment prepares is: f 6corresponding region workpiece material performance is HS400, and crystalline phase is organized as ferrite+pearlite, as Fig. 8; f 8wei Ruan district, region HS700, crystalline phase is organized as ferrite+martensite, as Figure 10; All the other are hard area HS1150 material property, and crystalline phase is organized as martensite, as Fig. 9.

Claims (10)

1. a pressure process for cooling for hot forming steel pipe segmentation strengthening class part, is characterized in that, comprises the following steps:
Step 1, mould is prepared: in press lower table and/or press top shoe, arrange that operating pressure has or not, the hydraulic mandril of working time length and hydraulic control system thereof;
Step 2, preheating: boron steel tubing is heated to more than 850 ℃, makes the even austenitizing of tubing;
Step 3, transmission: the boron steel heating is sent in thermoforming press by heater, realizes transmission and Process Character cooling processing to workpiece;
Step 4, is shaped: workpiece is placed in hot forming tool and is driven by forcing press at 450~850 ℃ of temperature, moved downward to complete closure by top dead-centre, and be appointed product shape by component shaping;
Step 5, pressurize is cooling: hot-forming die keeps the lower dead point position that mould is completely closed constant under the driving of press, the packing pressure that press provides also remains unchanged, the hydraulic mandril dynamic adjustments of each areal pressure by press planted agent position strengthened in segmentation, realizes the quench cooling rate differentiation control to zones of different.
2. technique according to claim 1, it is characterized in that, described hydraulic mandril is solidificated on press, according to the difference of workpiece size, shape, thickness, in hydraulic mandril minimax pressure limit, set in advance a steady state value, and in cooling pressure maintaining period, can be in real time according to the program setting in advance, the open and close state of dynamic adjustments push rod pressure, thereby regulate packing stage push rod packing pressure with/without curve, i.e. time-packing pressure parameter curve, to realize the plastic force of real-time change push rod.
3. technique according to claim 1, it is characterized in that, Process Character cooling processing described in step 3, refer to transfer to the process of thermoforming press from heater, workpiece is placed in to temperature controlled environment, temperature when workpiece arrives thermoforming press is all lower than the temperature in heater, and cooling velocity is 5-25 ℃/s.
4. technique according to claim 1, it is characterized in that, the time of the transmission described in step 3 is controlled, regulate to realize by the distance design between heater and press and the speed of transmitting device, wherein: the transmission time between heater and press is 0.1-20s, its total transmission range is 0.5-8m; Transmitting device is conveyer belt and/or manipulator, and speed is adjusted to 0-5m/s.
5. technique according to claim 1, it is characterized in that, described quench cooling rate differentiation control refers to: the difference of the mechanical property of materials that described hydraulic mandril and hydraulic control system thereof need to obtain according to the each region of workpiece, be divided into some regions, it is segmentation strengthening, hydraulic mandril corresponding to each serial Ruan district and/or hard area, the region of the self-movement of respectively doing for oneself.
6. technique according to claim 1 or 5, is characterized in that, described quench cooling rate is 5-100 ℃/s.
7. technique according to claim 2, is characterized in that, described time-packing pressure parameter curve refers to: the loading of press hydraulic mandril, the curve that unloading changed with the dwell time.
8. realize the press hydraulic mandril device of the technique described in above-mentioned arbitrary claim for one kind, it is characterized in that, comprising: upper and lower mould, press top shoe, press lower table, be placed in hydraulic mandril and hydraulic control system and die mandrel in press top shoe and/or press lower table;
Described hydraulic mandril and hydraulic control system thereof comprise: organize press top shoe hydraulic mandril and/or press lower table hydraulic mandril more;
Described upper die and lower die inside is equipped with the not equipment for cooling die higher than room temperature in each region, upper die and lower die inside does not have heater.
9. device according to claim 8, is characterized in that, described die mandrel is arranged at the inside workpiece between upper and lower material pressing core.
10. device according to claim 8, is characterized in that, the arrangement interval distance of described hydraulic mandril is 50mm~300mm, and stroke is 0-300mm, and the single pressure of push rod is 0-30t.
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CN111154960A (en) * 2019-12-31 2020-05-15 东风天汽模(武汉)金属材料成型有限公司 Hot-forming soft and hard area part and production process thereof
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