CN103778190B - A kind of system and method for utilization external storage unit rapid configuration programmable controller - Google Patents
A kind of system and method for utilization external storage unit rapid configuration programmable controller Download PDFInfo
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- CN103778190B CN103778190B CN201410003985.3A CN201410003985A CN103778190B CN 103778190 B CN103778190 B CN 103778190B CN 201410003985 A CN201410003985 A CN 201410003985A CN 103778190 B CN103778190 B CN 103778190B
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
- G05B19/042—Programme control other than numerical control, i.e. in sequence controllers or logic controllers using digital processors
- G05B19/0423—Input/output
Abstract
The invention discloses a kind of system and method for utilization external storage unit rapid configuration programmable controller, the parameter configuration table of the different cultivars of various types is initially set up, is stored in external storage unit；External storage unit is inserted into programmable controller again, type and variety type that selection matches with the machine；Then the parameter configuration table corresponding with selected type and variety type is read from external storage unit；Finally the parameter values in parameter configuration table are written in the corresponding parameter input item of programmable controller.The present invention, quickly to programmable controller progress parameter configuration, when change produces kind to newly-increased equipment or replacing in the past, can only be relied on manually the situation of input parameter one by one, greatly reduce technical staff's workload using external storage unit；In addition when device fails loss of data, configuration quickly can be carried out to equipment using external storage card and recover normal work, avoid impacting production activity to greatest extent.
Description
Technical field
The present invention relates to a kind of system and method for utilization external storage unit rapid configuration programmable controller.
Background technology
Programmable controller has the advantages that reliability is high, stable and is widely used among Industry Control and production,
In existing beveragebottling production line, when changing different bottle-type each time and being produced, it is required for programmable controller
Parameter is reset one time, causes technical staff's workload big；Increasing newly when same equipment is produced, it is necessary to the skill of specialty
Art personnel carry out initiation parameter configuration to the programmable controller of equipment, if during many of newly-increased equipment, work seems repetition
It is cumbersome；In addition, when device fails, loss of data and when being stopped, technical staff is needed for a long time to PLC technology
The parameter of device carries out configuration recovery, has a strong impact on normal production activity.
The content of the invention
Can it is an object of the invention to provide a kind of high utilization external storage unit rapid configuration of simple to operate, operating efficiency
The system and method for programmable controller.
A kind of system of utilization external storage unit rapid configuration programmable controller, including：
External storage unit, the parameter configuration table of the different cultivars to store various types；
Trigger module, the operation of programmable controller is inserted to response external storage element, and triggering starts Unit-type sclection
Module and variety selection module；
Unit-type sclection module, to the type for selecting to match with the machine；
Variety selection module, to select variety type；
Cultivar parameter read module is relative with selected type and variety type to be read from external storage unit
The parameter configuration table answered；
Cultivar parameter writing module, each single item parameter values in parameter configuration table are written to programmable controller
In corresponding parameter input item.
A kind of method of utilization external storage unit rapid configuration programmable controller, described method includes following step
Suddenly：
（1）The parameter configuration table of the different cultivars of various types is set up, is stored in external storage unit；
（2）External storage unit is inserted into programmable controller, starts type selecting module and variety selection module；
（3）Type and variety type that selection matches with the machine；
（4）The parameter configuration table corresponding with selected type and variety type is read from external storage unit；
（5）Parameter values in parameter configuration table are written in the corresponding parameter input item of programmable controller.
The present invention initially sets up the parameter configuration table of the different cultivars of various types, is stored in external storage unit；Again
External storage unit is inserted into programmable controller, type and variety type that selection matches with the machine；Then from outer
The parameter configuration table corresponding with selected type and variety type is read in portion's storage element；Finally by parameter configuration table
Parameter values be written in the corresponding parameter input item of programmable controller.The present invention can using quick pair of external storage unit
Programmable controller carries out parameter configuration, and insertion external storage is snapped into programmable holder, selection type and production variety type
After can be automatically performed parameter configuration, it is simple to operate, change in the past to newly-increased equipment or when changing production kind, can only rely on
Manually the situation of input parameter one by one, greatly reduces technical staff's workload and improves operating efficiency；Work as in addition and set
When preparation life fault data is lost, configuration quickly can be carried out to equipment using external storage card and recover normal work, to greatest extent
Avoid impacting production activity.
Brief description of the drawings
Fig. 1 is a kind of system structure diagram of utilization external storage unit rapid configuration programmable controller of the invention.
Fig. 2 is a kind of method and step flow chart of utilization external storage unit rapid configuration programmable controller of the invention.
Embodiment
Embodiment 1, the system architecture of utilization external storage unit rapid configuration programmable controller as shown in Figure 1, outside
Portion's storage element stores the parameter configuration table of the different cultivars of various types, including the parameter of type A tri- kinds of products of a, b, c is matched somebody with somebody
Table is put, is named by mark of A, and is stored in the form of unique file；The parameter configuration table of type B tri- kinds of products of a, b, c, with
B names for mark, and is stored in the form of unique file；When technical staff wants to carry out the production of a products on type A, skill
Art personnel insert external storage unit into programmable controller, at this moment programmable controller trigger module identification and response external
The insertion operation of storage element, while starting type selecting module and variety selection module, technical staff is first in Unit-type sclection mould
A is selected on block, then a is selected in variety selection module, Cultivar parameter read module is according to selected type A and variety type
A, matches a parameter configuration tables under the file made a check mark with A in outside storage element；Cultivar parameter writing module, first
The character string of extracting parameter title, matches corresponding parameter input item in the programmable controller, positional parameter input item it is interior
Address is deposited, by the memory address of this parameter values write parameters input item in parameter configuration table, here with type A a
Rotating speed and torque write parameter input item in programmable controller and explained in the parameter configuration table of product, other specification write-in behaviour
Make same, the character string of " rotating speed " the two characters in Cultivar parameter writing module extracting parameter allocation list first, then
The title of the parameter input item consistent with " rotating speed " character string is matched in programmable controller, the parameter " rotating speed " is repositioned on
The memory address 0x00001 of input item, the numerical value of " rotating speed " in parameter configuration table is written in memory address 0x00001, complete
Into after write operation, Cultivar parameter writing module reads in parameter configuration table the character string of " torque " the two characters again, then
The title of the parameter input item consistent with " torque " character string is matched in programmable controller, the parameter " torque " is repositioned on
The memory address 0x00002 of input item, the numerical value of " rotating speed " in parameter configuration table is written in memory address 0x00002；With
This analogizes, until every a line parameter in parameter configuration table is all written in programmable controller.
When being preserved to parameter, parameter values in programmable controller parameters input item are read, and it is pre- by user
The mapping relations of definition are written in parameter configuration table, and user-defined mapping relations are closed using the corresponding mapping of parameter name
System, is equally explained with parameter rotating speed and torque here, and parameter preserving module is inputted in programmable controller parameters first
Item extracts the parameter name of " rotating speed ", then generates the character string of " rotating speed " in parameter configuration table, then from the ginseng of " rotating speed "
Numerical value is extracted in the memory address 0x00001 of number input item, numerical value is saved in parameter configuration table the relevant position of " rotating speed "；
Complete to preserve after operation, then the parameter name of " torque " is extracted from programmable controller parameters input item, then in ginseng
The character string of " torque " is generated in number allocation list, then number is extracted from the memory address 0x00002 of the parameter input item of " torque "
Value, numerical value is saved in parameter configuration table the relevant position of " torque ".
The method using external storage unit rapid configuration programmable controller is explained by taking embodiment 1 as an example, such as Fig. 2
It show the step flow chart of this method.Step（1）, set up the parameter configuration table of the different cultivars of various types, including type A
Tri- kinds of products of a, b, c parameter configuration table, using A as mark name, and in the form of unique file store；Type B a, b, c
The parameter configuration table of three kinds of products, is named by mark of B, and is stored in the form of unique file；Step（2）, insertion is outside to store up
Memory cell is into programmable controller, at this moment programmable controller trigger module identification and the insertion of response external storage element behaviour
Make, while starting type selecting module and variety selection module；Step（3）, A is selected in Unit-type sclection module, then in kind
A is selected in selecting module, Cultivar parameter read module is according to selected type A and variety type a；Step（4）, in outside storage
The a parameter configuration tables under the file made a check mark with A are matched in memory cell；Step（5）, Cultivar parameter writing module extracts first
The character string of " rotating speed " the two characters in parameter configuration table, then match in the programmable controller and " rotating speed " character string one
The title of the parameter input item of cause, is repositioned on the memory address 0x00001 of parameter " rotating speed " input item, by parameter configuration table
In the numerical value of " rotating speed " be written in memory address 0x00001, complete after write operation, Cultivar parameter writing module reads ginseng again
The character string of " torque " the two characters in number allocation list, then match in the programmable controller consistent with " torque " character string
Parameter input item title, the memory address 0x00002 of parameter " torque " input item is repositioned on, by parameter configuration table
The numerical value of " rotating speed " is written in memory address 0x00002；By that analogy, until every a line parameter in parameter configuration table all
It is written in programmable controller.
The present invention carries out parameter configuration using external storage unit is quick to programmable controller, changes in the past to newly-increased
When equipment or replacing production kind, the situation of input parameter one by one can only be relied on manually, technical staff's work is greatly reduced
Measure；In addition when device fails loss of data, configuration quickly can be carried out to equipment using external storage card and recover normal
Work, avoids impacting production activity to greatest extent.
Claims (10)
1. a kind of system of utilization external storage unit rapid configuration programmable controller, it is characterised in that：Described system bag
Include：
External storage unit, the parameter configuration table of the different cultivars to store various types；
Trigger module, the operation of programmable controller is inserted to response external storage element, and triggering starts type selecting module
With variety selection module；
Unit-type sclection module, to the type for selecting to match with the machine；
Variety selection module, to select variety type；
Cultivar parameter read module, it is corresponding with selected type and variety type to be read from external storage unit
Parameter configuration table；
Cultivar parameter writing module, it is corresponding each single item parameter values in parameter configuration table are written to programmable controller
Parameter input item in.
2. a kind of system of utilization external storage unit rapid configuration programmable controller according to claim 1, it is special
Levy and be：The system also includes Cultivar parameter preserving module, to read parameter in programmable controller parameters input item
Numerical value, and be written to by the predefined mapping relations of user in parameter configuration table.
3. a kind of system of utilization external storage unit rapid configuration programmable controller according to claim 1, it is special
Levy and be：The parameter configuration table of each type in the form of unique file to be stored in external storage unit, each of which
File has unique file identification.
4. a kind of system of utilization external storage unit rapid configuration programmable controller according to claim 3, it is special
Levy and be：File identification is made up of the character string of type designation.
5. a kind of system of utilization external storage unit rapid configuration programmable controller according to claim 1, it is special
Levy and be：The character string of described Cultivar parameter writing module, first extracting parameter title, in the programmable controller matching pair
The parameter input item answered, the memory address of positional parameter input item, by this parameter values write parameters in parameter configuration table
In the memory address of input item.
6. a kind of method of utilization external storage unit rapid configuration programmable controller, it is characterised in that：Described method bag
Include following steps：
（1）The parameter configuration table of the different cultivars of various types is set up, is stored in external storage unit；
（2）External storage unit is inserted into programmable controller, starts type selecting module and variety selection module；
（3）Type and variety type that selection matches with the machine；
（4）The parameter configuration table corresponding with selected type and variety type is read from external storage unit；
（5）Parameter values in parameter configuration table are written in the corresponding parameter input item of programmable controller.
7. a kind of method of utilization external storage unit rapid configuration programmable controller according to claim 6, it is special
Levy and be：When setting up parameter configuration table, parameter values in programmable controller parameters input item are read, and it is predetermined by user
The mapping relations of justice are written in parameter configuration table.
8. a kind of method of utilization external storage unit rapid configuration programmable controller according to claim 6, it is special
Levy and be：The parameter configuration table of each type in the form of unique file to be stored in external storage unit, each of which
File has unique file identification.
9. a kind of method of utilization external storage unit rapid configuration programmable controller according to claim 8, it is special
Levy and be：File identification is made up of the character string of type designation.
10. a kind of method of utilization external storage unit rapid configuration programmable controller according to claim 6, it is special
Levy and be：The step（5）, the character string of extracting parameter title first matches corresponding parameter defeated in the programmable controller
Enter item, the memory address of positional parameter input item, by this parameter values write parameters input item in parameter configuration table
Deposit in address.
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN105759778B (en) * | 2014-12-16 | 2020-12-22 | 青岛经济技术开发区海尔热水器有限公司 | Control debugging system and debugging method for heat pump water heater |
| CN105302108B (en) * | 2015-09-15 | 2018-01-30 | 浙江吉利汽车研究院有限公司 | A kind of automobile controller function configuration method |
| CN106292452A (en) * | 2016-09-21 | 2017-01-04 | 合肥美的电冰箱有限公司 | A kind of improve the method and system of refrigerator controller versatility, refrigerator |
| CN106774261A (en) * | 2016-12-23 | 2017-05-31 | 广东嘉腾机器人自动化有限公司 | Burning and the introduction method of a kind of AGV data collocation systems and its data |
| CN108227629A (en) * | 2017-12-29 | 2018-06-29 | 浙江众邦机电科技有限公司 | Control method/system, readable storage medium storing program for executing and the electronic equipment of electronic equipment |
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| JP2006272365A (en) * | 2005-03-28 | 2006-10-12 | Sumitomo Metal Ind Ltd | Equipment and method for pipe-end sizing of uoe steel pipe |
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| CN1416974A (en) * | 2001-11-02 | 2003-05-14 | 北新建材(集团)有限公司 | Continuous steel belt punching production line |
| JP2006272365A (en) * | 2005-03-28 | 2006-10-12 | Sumitomo Metal Ind Ltd | Equipment and method for pipe-end sizing of uoe steel pipe |
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