CN103777150A - Battery washing tester - Google Patents
Battery washing tester Download PDFInfo
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- CN103777150A CN103777150A CN201410039288.3A CN201410039288A CN103777150A CN 103777150 A CN103777150 A CN 103777150A CN 201410039288 A CN201410039288 A CN 201410039288A CN 103777150 A CN103777150 A CN 103777150A
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Abstract
The invention relates to a battery washing tester which comprises a case type shell. A worm and gear mechanism is arranged in the case type shell, a washing barrel is provided with a nut matched with the worm and gear mechanism, the washing barrel is driven to go up and down by the worm and gear mechanism, a heating device and a circulating pump are mounted at the bottom of the washing barrel, a hose is mounted between a liquid distributing box and the washing barrel and provided with a valve and a liquid pump, a stirring driving motor is mounted outside the top face of the case type shell, a stirring device is mounted in the top face of the case type shell and connected with an output shaft of the stirring driving motor, a drying device is mounted on the back of the inner side of the case type shell, a ventilation device is mounted on the top of the case type shell, and a control device is mounted on the front face of the case type shell. The battery washing tester meets the requirement of a battery washing test, effectively solves the hard testing operation problem, and effectively solves the problems that operators are hurt by explosion of batteries and released harmful gases.
Description
Technical field
The invention belongs to battery testing apparatus field, particularly, relate to a kind of battery washing testing machine.
Background technology
Along with science and technology and social development, the portable type electronic products such as mobile phone are used widely.Lithium ion battery becomes the power supply of portable type electronic product power supply.Standby power supply, reserve battery are also very universal.User mistake is put into by battery the event that washing machine washs and is happened occasionally.And battery after washing is owing to being subject to after machinery, chemistry, the effect of temperature equal stress by mistake, easily produce catch fire, the safety problem such as blast, leakage, thereby user is caused to personal safety as well as the property safety hidden danger.
For the security of check battery after washing, need to examine by battery decantation test.Mostly the washing facility adopting is at present to test step by step by transforming existing washing machine.In process of the test, human intervention is larger, affects the objectivity of test findings.In addition, due to problems such as may smoldering in process of the test, catch fire, operating personnel's inherently safe is also constituted a threat to.
Summary of the invention
For overcoming the defect of prior art, the invention provides a kind of battery washing testing machine, utilize solution preparation device preparation wash solution, utilize stirring apparatus to stir battery, utilize drying unit to dry battery, in order to check the security of battery after being washed.
For realizing above-mentioned object, the present invention by the following technical solutions:
Battery washing testing machine, comprise: box-type shell, dispensing box, control device, stirring apparatus, washing tube, heating arrangement, ebullator, drying unit, ventilation unit, the inside of box-type shell is provided with worm-and-wheel gear, washing tube is provided with the nut supporting with taking turns snail worm mechanism, and washing tube drives lifting by worm-and-wheel gear; The bottom of described washing tube is provided with heating arrangement and ebullator; Between dispensing box and washing tube, flexible pipe is installed, on flexible pipe, has valve and drawing liquid pump; The outside of box-type shell end face is provided with stirring driving motor, and the inside of box-type shell end face is provided with stirring apparatus, and the output shaft that stirs driving motor is connected with stirring apparatus; Inside box-type shell, the back side is provided with drying unit, and box casing top is provided with ventilation unit, and the front of box-type shell is provided with control device.
With respect to prior art, the present invention has following beneficial effect: not only in function, met the requirement of battery decantation test, efficiently solve the problem of test operation difficulty, especially efficiently solve battery explosion and discharge the harm of harmful gas to operating personnel by the design of box-type shell and ventilation unit; Solved the problem that test operation difficulty, blast and harmful gas damage operating personnel simultaneously.
Accompanying drawing explanation
Fig. 1 is that battery decantation test owner looks schematic diagram;
Fig. 2 is the decomposing schematic representation after battery washing testing machine front housing is removed;
Fig. 3 is stirring apparatus schematic top plan view.
In figure: 1, stir driving motor, 2, view window, 3, view window self-locking device, 4, water inlet, 5, water delivering orifice, 6, control device, 7, dog-house, 8, stirring apparatus, 9, drying unit, 10, battery sample, 11, ebullator, 12, worm and gear driving motor, 13, drawing liquid pump, 14, dispensing box, 15, heating arrangement, 16, worm-and-wheel gear, 17, box-type shell, 18, washing tube, 19, ventilation unit.
Embodiment
As shown in Figure 1 and Figure 2, battery washing testing machine, comprising: box-type shell 17, dispensing box 14, control device 6, stirring apparatus 8, washing tube 18, heating arrangement 15, ebullator 11, drying unit 9, ventilation unit 19.
Box-type shell 17 is the metal cabinet of sealing, be hexahedron, metal cabinet front is provided with view window 2, view window 2 is made up of metal framework and implosion guard, metal framework one side is hinged with metal cabinet by bearing pin, opposite side is connected with metal cabinet by view window self-locking device 3, and box-type shell 17 can be explosion-proof.
The inside of box-type shell 17 is provided with quadruplet worm-and-wheel gear 16, and worm-and-wheel gear 16 adopts screw to be fixedly connected with box-type shell 17, and quadruplet worm-and-wheel gear 16 is square profile in surface level.
The bottom of described washing tube 18 is provided with heating arrangement 15 and ebullator 11; By heating arrangement 15, the solution in washing tube heated and keep uniform temperature, by ebullator 11, the solution in washing tube 18 being carried out self-loopa and realized the homogeneity of temperature.
Dispensing box 14 is arranged on a side of box-type shell 17 inside, and dispensing box 14 is communicated with by water inlet 4, water delivering orifice 5 and box-type shell outside, on water inlet 4, has flowmeter, on water delivering orifice 5, has valve; The top of dispensing box 14 is provided with dog-house 7.In dispensing box 14, add a certain amount of water by water inlet 4, and add a certain amount of solute by dog-house 7, be mixed with solution; Between dispensing box 14 and washing tube 18, flexible pipe is installed, on flexible pipe, has valve and drawing liquid pump 13.By drawing liquid pump 13 by the solution pump in dispensing box 14 to washing tube 18, after solution is finished using, open the valve on flexible pipe between dispensing box 14 and washing tube 18, solution flows back to dispensing box 14 under Action of Gravity Field, realizes reusing of solution; Solution can be discharged by the valve of opening water delivering orifice 5.
The outside of box-type shell 17 end faces is provided with stirs driving motor 1, and the inside of box-type shell 17 end faces is provided with stirring apparatus 8, and stirring apparatus 8 is by shaft and be fixed on and stir the annulus that draws up and form, and can fix some battery samples 10 on annulus; The output shaft that stirs driving motor 1 is connected with stirring apparatus 8, stirs driving motor 1 and drives stirring apparatus 8 to rotate, and then drive the battery sample 10 being fixed on stirring apparatus 8 to rotate.
Box-type shell 17 back sides, inner side are provided with drying unit 9, and drying unit 9 is made up of blower fan, electric heater unit, air outlet and thermal sensor, and drying unit 9 is discharged hot blast dries battery sample.
After washing tube 18 rises, sample 10 can be immersed below liquid level of solution, after washing tube 18 declines, can make sample 10 be exposed under drying unit.
The front of box-type shell 17 is provided with control device 6, and control device 6 stirs the rotating speed of driving motor 1, the heating-up temperature of heating arrangement 15, the startup of drying unit 9, the startup of ventilation unit 19 for controlling.
Battery decantation test method, adopts above-mentioned battery washing testing machine, and step is as follows:
1, opened self-locking device 3, opens view window 2, and battery 10 is installed on stirring apparatus 8;
2, solute is dropped into dispensing box 14 by dog-house 7, and add a certain amount of water wiring solution-forming by water inlet 4;
3, starting worm and gear driving motor 12 by control panel 6 will move to assigned position on washing tube 18, start drawing liquid pump 13 by the solution pump in dispensing box 14 to washing tube 18;
4, start ebullator 11 and heating arrangement 15 solution in washing tube 18 is heated to set point of temperature.Battery 10 soaks after the stipulated time in washing tube 18, drives stirring apparatus 8 to drive battery sample 10 to rotate by stirring driving motor 1.
5, stirring apparatus 8 continues after rotary compasses is fixed time to stop the rotation, and opens valve the solution in washing tube 18 is recycled to dispensing box 14.
6, start stirring driving motor 1 and drive battery 10 rotary dehydrations.
7, start worm and gear driving motor 12 washing tube 18 is displaced downwardly to initial position.Starting drying unit 9 dries battery 10.
8, observe sample 10 by view window 2 and whether have on fire, the phenomenon such as smolder.If without on fire, smolder, off-test.If on fire, smolder, start ventilation unit 19, off-test.
Claims (10)
1. a battery washing testing machine, comprise: box-type shell, dispensing box, control device, stirring apparatus, washing tube, heating arrangement, ebullator, drying unit, ventilation unit, it is characterized in that: the inside of box-type shell is provided with worm-and-wheel gear, washing tube is provided with the nut supporting with worm-and-wheel gear, and washing tube drives lifting by worm-and-wheel gear; The bottom of described washing tube is provided with heating arrangement and ebullator; Between dispensing box and washing tube, flexible pipe is installed, on flexible pipe, has valve and drawing liquid pump; The outside of box-type shell end face is provided with stirring driving motor, and the inside of box-type shell end face is provided with stirring apparatus, and the output shaft that stirs driving motor is connected with stirring apparatus; Inside box-type shell, the back side is provided with drying unit, and box casing top is provided with ventilation unit, and the front of box-type shell is provided with control device.
2. battery washing testing machine according to claim 1, it is characterized in that, box-type shell is the metal cabinet of sealing, be hexahedron, metal cabinet front is provided with view window, view window is made up of metal framework and implosion guard, and metal framework one side is hinged with metal cabinet by bearing pin, opposite side is connected with metal cabinet by view window self-locking device.
3. battery washing testing machine according to claim 1 and 2, it is characterized in that, the inside of box-type shell is provided with quadruplet worm-and-wheel gear, and worm-and-wheel gear adopts screw to be fixedly connected with box-type shell, and quadruplet worm-and-wheel gear is square profile in surface level.
4. battery washing testing machine according to claim 1 and 2, it is characterized in that, washing tube is the cylindrical housings of top end opening, bottom sealing, housing periphery is uniformly distributed with four nuts supporting with taking turns snail worm mechanism along the circumference, washing tube drives lifting by quadruplet worm-and-wheel gear, quadruplet worm-and-wheel gear is synchronously driven by worm and gear driving motor, and the stroke up and down of washing tube is by lead limit switch control.
5. battery washing testing machine according to claim 1 and 2, is characterized in that, dispensing box is arranged on a side of box-type shell inside, and dispensing box is communicated with by water inlet, water delivering orifice and box-type shell outside, has flowmeter on water inlet, has valve on water delivering orifice; The top of dispensing box is provided with dog-house.
6. battery washing testing machine according to claim 1 and 2, is characterized in that, stirring apparatus is by shaft and be fixed on and stir the annulus that draws up and form, and on annulus, can fix some battery samples.
7. battery washing testing machine according to claim 1 and 2, is characterized in that, drying unit is made up of blower fan, electric heater unit, air outlet and thermal sensor.
8. battery washing testing machine according to claim 1 and 2, is characterized in that, ventilation unit is made up of axial flow blower, blower fan protective cover, Electric air valve, ventilating duct, wind-supplying mouth.
9. battery washing testing machine according to claim 1 and 2, is characterized in that, control device stirs the rotating speed of driving motor, the heating-up temperature of heating arrangement, the startup of drying unit, the startup of ventilation unit for controlling.
10. battery decantation test method, adopts above-mentioned battery washing testing machine, it is characterized in that, step is as follows:
(1), opened self-locking device, open view window, battery is installed on stirring apparatus;
(2), solute is dropped into dispensing box by dog-house, and add a certain amount of water wiring solution-forming by water inlet;
(3), start worm and gear driving motor by control panel and will on washing tube, move to assigned position, start drawing liquid pump by the solution pump in dispensing box to washing tube;
(4), start ebullator and heating arrangement the solution in washing tube is heated to set point of temperature; Battery soaked after the stipulated time in washing tube, drove stirring apparatus to drive battery sample rotation by stirring driving motor;
(5), stirring apparatus continues rotary compasses and stops the rotation after fixing time, open valve the solution in washing tube be recycled to dispensing box;
(6), start and stir the dehydration of driving motor drive battery rotary;
(7), start worm and gear driving motor washing tube is displaced downwardly to initial position; Starting drying unit dries battery;
?(8), by view window observe sample whether have on fire, smolder; If without on fire, smolder, off-test; If on fire, smolder, start ventilation unit, off-test.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201410039288.3A CN103777150A (en) | 2014-01-27 | 2014-01-27 | Battery washing tester |
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CN201410039288.3A CN103777150A (en) | 2014-01-27 | 2014-01-27 | Battery washing tester |
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CN201410039288.3A Pending CN103777150A (en) | 2014-01-27 | 2014-01-27 | Battery washing tester |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105938182A (en) * | 2016-04-12 | 2016-09-14 | 东莞市高鑫检测设备有限公司 | Power battery washing testing machine |
CN106647897A (en) * | 2016-07-07 | 2017-05-10 | 上海市质量监督检验技术研究院 | Electromechanical integrated comprehensive control device used for lithium battery washing test |
CN107098350A (en) * | 2017-04-25 | 2017-08-29 | 陈玉宝 | A kind of used filter equipment of quartz sand pickling |
Citations (5)
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EP0497617A2 (en) * | 1991-01-31 | 1992-08-05 | Eveready Battery Company, Inc. | Battery voltage tester |
CN101355179A (en) * | 2008-07-14 | 2009-01-28 | 张天任 | Assembly line for charging and cleaning lead acid battery |
CN201319060Y (en) * | 2008-11-27 | 2009-09-30 | 上海纳米技术及应用国家工程研究中心有限公司 | Test-box in high-low temperature test of battery |
CN202600116U (en) * | 2012-05-24 | 2012-12-12 | 东莞市贝尔试验设备有限公司 | Battery washing testing machine |
CN203732697U (en) * | 2014-01-27 | 2014-07-23 | 工业和信息化部电子工业标准化研究院 | Battery washing test machine |
-
2014
- 2014-01-27 CN CN201410039288.3A patent/CN103777150A/en active Pending
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0497617A2 (en) * | 1991-01-31 | 1992-08-05 | Eveready Battery Company, Inc. | Battery voltage tester |
CN101355179A (en) * | 2008-07-14 | 2009-01-28 | 张天任 | Assembly line for charging and cleaning lead acid battery |
CN201319060Y (en) * | 2008-11-27 | 2009-09-30 | 上海纳米技术及应用国家工程研究中心有限公司 | Test-box in high-low temperature test of battery |
CN202600116U (en) * | 2012-05-24 | 2012-12-12 | 东莞市贝尔试验设备有限公司 | Battery washing testing machine |
CN203732697U (en) * | 2014-01-27 | 2014-07-23 | 工业和信息化部电子工业标准化研究院 | Battery washing test machine |
Non-Patent Citations (1)
Title |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105938182A (en) * | 2016-04-12 | 2016-09-14 | 东莞市高鑫检测设备有限公司 | Power battery washing testing machine |
CN106647897A (en) * | 2016-07-07 | 2017-05-10 | 上海市质量监督检验技术研究院 | Electromechanical integrated comprehensive control device used for lithium battery washing test |
CN107098350A (en) * | 2017-04-25 | 2017-08-29 | 陈玉宝 | A kind of used filter equipment of quartz sand pickling |
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Application publication date: 20140507 |
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