CN103776670B - Build a wall the sample preparation mold of standard brick strength trial - Google Patents

Build a wall the sample preparation mold of standard brick strength trial Download PDF

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Publication number
CN103776670B
CN103776670B CN201310492628.3A CN201310492628A CN103776670B CN 103776670 B CN103776670 B CN 103776670B CN 201310492628 A CN201310492628 A CN 201310492628A CN 103776670 B CN103776670 B CN 103776670B
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plate
mould
coaming
coaming plate
test
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CN103776670A (en
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周炫
陈怀祖
王博
常豪
陈开博
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China National Inspection And Testing Holding Group Xi'an Co ltd
Shaanxi Wote Building Materials Technology Development Co Ltd
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SHAANXI WATER BUILDING MATERIALS AND TECHNOLOGY DEVELOPMENT Co Ltd
CHINA BUILDING MATERIAL TEST & CERTIFICATION GROUP XI'AN Co Ltd
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Abstract

The present invention relates to the sample preparation mold of a kind of standard brick strength trial of building a wall, this sample preparation mold is formed primarily of right side plate, left plate, front splint, rear plate, front panel, rear coaming plate, front push plate device, rear push plate device, right holding device, left holding device, coaming plate stationary installation, vertical convex bar, test specimen control plate, tightness system and die fixture, during use, complete sample preparation by die-filling, grouting, vibration, the in earlier stage operation such as maintenance, the demoulding. The present invention adopts and builds a wall the clean pulp material of brick compressive strength test as alignment material, needs 72 hours test piece maintenance cycles to shorten to 4 hours by former; Improve detection efficiency greatly; The regional impact factor etc. of the artifical influence factor in original artificial levelling mode, material is dropped to minimum, thus has stopped test-results and produced severe deviations, improve build a wall brick compressive strength test accuracy and working efficiency comprehensively.

Description

Build a wall the sample preparation mold of standard brick strength trial
Technical field
The present invention relates to the sample preparation device of a kind of material of construction detection, the sample preparation mold of standard brick strength trial of specifically building a wall.
Background technology
Brick of building a wall is a kind of material of construction that building field widely uses, and its quality quality directly affects the quality of building. An important technology parameter of brick quality quality of building a wall is ultimate compression strength, in order to accurately test out the ultimate compression strength of brick of building a wall, it is important to need to prepare the test sample meeting national standard.
The traditional method manufacturing brick test sample of building a wall is the mode adopting cement paste manually to wipe one's face, that is, on the worktable of level, pad upper berth slurry paper, will stir uniform cement paste material-paving in right amount and starch on paper in this paving, touch evenly with perching knife paving thereupon. Again by test by the plane of brick sample of building a wall just to slurry face and compacting, measure with level bar and ensure its planeness. Then with middle layer and the another side of the levelling sample of same method, and maintenance (be placed in by levelling sample the environment not ventilated being not less than 7 DEG C under maintenance 3 days) is carried out. Just compressive strength test is carried out by testing apparatus after maintenance is good.
The sample handling processes that above-mentioned tradition cement paste is manually wiped one's face, the impact by human factor is relatively big, such as, sample load face cement paste layer homogeneity is not good; The thickness of cement paste layer is difficult to control, even also there will be the big block bubble parting in local after maintenance. Even if between same sample, adopt the mode that this kind of cement paste material is manually wiped one's face, also may there is larger difference, these differences will directly have influence on the assay of the final ultimate compression strength of product, especially for the sample being in intensity critical state, it more difficult to judge whether this assay reflects the mechanical property of product truly. The shortcomings such as in addition, it is excessively long that traditional method also exists preserving period, and test efficiency is low, the repdocutbility difference of test.
Summary of the invention
It is an object of the invention to, the test mould of a kind of novel brick of building a wall that can improve accuracy of detection, practicality easy and simple to handle is provided, this mould, by the method for the cutting of position in the middle of sample, staggered superpositing vibration slip casting, makes compressive strength test standard model, it is achieved once shaped sample preparation.
The present invention is achieved in that
The sample preparation mold of the standard brick strength trial of building a wall of the present invention, is made up of right side plate 5-1, left plate 5-2, front splint 4-1, rear plate 4-2, front panel 2-1, rear coaming plate 2-2, front push plate device 1-1, rear push plate device 1-2, right holding device 8-2, left holding device 8-1, coaming plate stationary installation 10, convex bar 7, test specimen control plate, tightness system and die fixture.
Front splint 4-1, rear plate 4-2, be positioned at the inner side of left plate 5-2 and the right side plate 5-1 being parallel to each other; One end of right side plate 5-1 and one end of front panel 2-1 are linked by cardan axle 3; The other end of front panel 2-1 is at right angles fixedly connected with one end of left plate 5-2; The other end of right side plate 5-1 is rectangular in shape with one end of rear coaming plate 2-2 and is fixedly connected with; Rear coaming plate 2-2 and left plate 5-2 are connected by coaming plate stationary installation 10 or open;
The front end of front push plate device 1-1, rear push plate device 1-2 is separately fixed on front splint 4-1 and rear plate 4-2; The middle-end of front push plate device 1-1, rear push plate device 1-2 is threaded connection respectively and is fixed on front panel 2-1 and rear coaming plate 2-2; The outer end of front push plate device 1-1, rear push plate device 1-2 is fixed with rotation handle respectively, namely controlled by former and later two rotary motion handles front splint 4-1, rear plate 4-2 movable, it is achieved clamping when test product is manufactured or the control unclamped;
On left plate 5-2, right side plate 5-1, interlock and left holding device 8-2 and right holding device 8-1 is installed accordingly, it is achieved the control that need to clamp or unclamp when test product is manufactured.
In the middle of left plate 5-2 and right side plate 5-1, being respectively fixed wtih a vertical convex bar 7, during for working, between test specimen, in insertion, kerf spacing controls plate; Separately having two side seam spacing control plates, it is identical that its shape controls plate with middle kerf spacing, and only some difference of thickness is for subsequent use in test job.
On the outer wall of left plate 5-2, right side plate 5-1, being respectively equipped with the die fixture for fixed mould, described die fixture 6-1 and 6-2, is made up of threaded hole and bolt, by the degree of tightness of the bolt in adjustment threaded hole, reach the object making mould and base plate depart from or fix.
Described coaming plate stationary installation 10 is a kind of loose-leaf shape lockset, these loose-leaf shape lockset both sides are fixedly connected with rear coaming plate 2-2 respectively and are flexibly connected with left plate 5-2, the loose-leaf shape lockset of left plate 5-2 is provided with the locking latch 9 being inserted on coaming plate, when locking latch 9 and insert the fixed pin holes on rear coaming plate 2-2, rear coaming plate 2-2 and left plate 5-2 is rectangular in shape and is secured together, so, whole mould is square; When extracting locking latch 9, rear coaming plate 2-2 and left plate 5-2 is separated from each other.
Described left and right holding device, it is made up of bolt and rotation handle respectively, bolt is movably fixed on left plate 5-2 and right side plate 5-1 respectively by the screw on left plate 5-2, right side plate 5-1, rotates handle by rotating two, left and right, it is achieved the control needing clamping when test product is manufactured or unclamping.
Described tightness system, is on the right and left and base of front splint 4-1, rear plate 4-2, is equipped with groove; On the base of left plate 5-12 and right side plate 5-1, also it is provided with groove; In each groove, all lay sealed strip, can prevent slurry from exosmosing.
Described die fixture 6-1 and 6-2, is made up of threaded hole and bolt, by adjusting the degree of tightness of threaded hole inner bolt, reaches the object making mould and base plate depart from or fix.
The test mould of the brick of building a wall of the present invention and using method thereof, adopt and build a wall the clean pulp material of brick compressive strength test as alignment material, shortened to 4 hours by originally needing 72 hours test piece maintenance cycles; Improve detection efficiency greatly; The regional impact factor etc. of the artifical influence factor in original artificial levelling mode, material is dropped to minimum, thus has stopped test-results and produced severe deviations, improve build a wall brick compressive strength test accuracy and working efficiency comprehensively.
Accompanying drawing explanation
Fig. 1. the global shape structure schematic top plan view of the embodiment of the present invention;
Fig. 2. the global shape structural upright schematic diagram of the embodiment of the present invention.
In figure, 1-1 is front push plate device, push plate device after 1-2,2-1 is front panel, and 2-2 is rear coaming plate, and 3 is cardan axle, 4-1 is front splint, and 4-2 is rear plate, and 5-1 is right side plate, 5-2 is left plate, and 6-1 is right die fixture, and 6-2 is left die fixture, 7 is convex bar, the 8-2 left holding device left holding device of 8-2,8-2,9 is locking latch, and 10 is coaming plate stationary installation.
Embodiment
Below in conjunction with drawings and Examples, the present invention will be further described.
Embodiment: the sample preparation mold of a kind of standard brick strength trial of building a wall
Fig. 1, Fig. 2 are vertical view and the stereographic map of the global shape structure of the present embodiment respectively
The sample preparation mold of the standard brick strength trial of building a wall of the present embodiment, is made up of end template and sample preparation mold.
Described sample preparation mold, is formed primarily of right side plate 5-1, left plate 5-2, front splint 4-1, rear plate 4-2, front panel 2-1, rear coaming plate 2-2, front push plate device 1-1, rear push plate device 1-2, right holding device 8-2, left holding device 10-1, coaming plate stationary installation 10, tightness system and die fixture.
Front splint 4-1, rear plate 4-2, be positioned at the inner side of left plate 5-2 and the right side plate 5-1 being parallel to each other; One end of right side plate 5-1 and one end of front panel 2-1 are linked by cardan axle 3; The other end of front panel 2-1 is at right angles fixedly connected with one end of left plate 5-2; The other end of right side plate 5-1 is rectangular in shape with one end of rear coaming plate 2-2 and is fixedly connected with; Rear coaming plate 2-2 and left plate 5-2 are connected by coaming plate stationary installation 10 or open. Coaming plate stationary installation 10 is a kind of loose-leaf shape lockset, these loose-leaf shape lockset both sides are fixedly connected with rear coaming plate 2-2 respectively and are flexibly connected with left plate 5-2, the loose-leaf shape lockset of left plate 5-2 is provided with insertion coaming plate locking latch 9, when coaming plate locking latch 9 inserts the fixed pin holes on rear coaming plate 2-2, rear coaming plate 2-2 and left plate 5-2 being rectangular in shape and is secured together----whole mould is square; When extracting coaming plate locking latch 3, rear coaming plate 2-2 and left plate 5-2 is separated from each other.
The front end of front push plate device 1-1, rear push plate device 1-2 is separately fixed on front splint 4-1 and rear plate 4-2; The middle-end of front push plate device 1-1, rear push plate device 1-2 is threaded connection respectively and is fixed on front panel 2-1 and rear coaming plate 2-2; The outer end of front push plate device 1-1, rear push plate device 1-2 is fixed with rotation handle respectively, namely controlled by former and later two rotary motion handles front splint 4-1, rear plate 4-2 movable, it is achieved clamping when test product is manufactured or the control unclamped;
On left plate 5-2 and right side plate 5-1, rotate handle by rotating two, left and right, it is possible to the control clamping or unclamping when realizing being manufactured by test product.
On the outer wall of left plate 5-2, right side plate 5-1, being respectively equipped with the die fixture 6 for fixed mould, described die fixture 6-1 and 6-2 is base plate securing bolt. This stationary installation is made up of threaded hole and bolt, by adjusting the degree of tightness of inner bolt, reaches the object making mould and base plate depart from or fix.
In the middle of left plate 5-2 and right side plate 5-1, respectively there is a vertical convex bar 7, for inserting test specimen spacing control plate. Separately having two side seam spacing control plates for subsequent use, it is identical that its shape controls plate with middle kerf spacing, the middle thick 5mm of plate, the thick 3mm of both sides plate.Middle kerf spacing control plate and side seam spacing plate, for space distance control.
On the right and left of described front splint 4-1, rear plate 4-2 and base, it is equipped with groove; On the base of described left plate 5-12 and right side plate 5-1, it is equipped with groove. In each groove, all lay sealed strip, can prevent slurry from exosmosing.
The sample preparation mold of the present embodiment is once shaped sampling die, carries out according to following step when sample preparation uses:
1. die-filling
Mould is placed on standard operation platform, the base plate securing bolt of mould both sides is first unclamped with allen wrench, unclamp the spacing controllable register (right side plate 5-1, left plate 5-2) of both sides before and after mould again, while a hand pushes down mould, another hand extracts the locking latch 9 on coaming plate (rear coaming plate 2-2), opens mould. Mold oil evenly is smeared respectively on base plate and coaming plate, close coaming plate, pin 9 is disclosed in insertion locking, then the test specimen of well cutting is put in loading sampling die so that fracture is oppositely horizontal, middle kerf spacing control plate and side seam spacing control plate are inserted in the middle of sample and both sides successively, utilizing the spacing adjusting bolt of rear and front end plate (front splint 4-1, rear plate 4-2) to regulate, make two bat spacing be not more than 5mm, big of brick and mold interval are not more than 3mm; Locking mould side puller bolt, takes out spacing and regulates plate, suitably locking two end plates spacing adjusting bolt, and locks floor and coaming plate with base plate securing bolt, and the die-filling of sample completes.
2. it is in the milk
First the mould having filled sample being placed on operator's console A, utilize grouting spoon to stitch along sample with clean pulp material uniform for stirring compressive strength test and evenly pour into, making slurry evenly flowing rapidly in a mold with leading shovel during perfusion, until filling whole mould.
3. vibrate
Connect shaking table power supply, arranging compressive strength test shaking table time of vibration is 1min, the mould having poured into slurry is placed on shaking table, open shaking table, observe clean pulp material height in vibration processes, and supplement slurry in time, utilize to lead and root out open bubble, it is ensured that clean pulp material fills whole mould. Wait to vibrate automatic stopping, completing mold vibration process.
4. maintenance in early stage
Mould after vibration is statically placed on maintenance platform in early stage, under the not ventilated environment being not less than 7 degrees Celsius, carries out maintenance 20 to 25 minutes in early stage (start time is as the criterion with clean pulp material churning time start of record).
5. the demoulding
The mould that maintenance in early stage is good is placed on stripping operation platform, the base plate securing bolt of mould both sides is unclamped with allen wrench, slowly unclamp mould rear and front end spacing control baffle plate (front splint 4-1, rear plate 4-2), till ultimate compression strength sample resistance to compression face thoroughly departs from mould, unclamp mould two sides puller bolt (left holding device 10-1, right holding device 8-2), a hand pins mould, another hand extracts the locking latch 9 on coaming plate 2-2, slowly open mould, make sample and mould separating. Rooting out the slurry that overlapping section is unnecessary, knockout course completes.
In the later stage, the ultimate compression strength sample after the demoulding is carried out compressive strength test according to national standard related request.

Claims (2)

1. build a wall the sample preparation mold of standard brick strength trial, it is characterized in that, it is made up of right side plate (5-1), left plate (5-2), front splint (4-1), rear plate (4-2), front panel (2-1), rear coaming plate (2-2), front push plate device (1-1), rear push plate device (1-2), right holding device (8-1), left holding device (8-2), coaming plate stationary installation (10), vertical convex bar (7), test specimen control plate, tightness system and die fixture;
Front splint (4-1), rear plate (4-2) are positioned at the inner side of left plate (5-2) and the right side plate (5-1) being parallel to each other; One end of right side plate (5-1) and one end of front panel (2-1) are by cardan axle (3) hinge joint; The other end of front panel (2-1) is at right angles fixedly connected with one end of left plate (5-2); The other end of right side plate (5-1) is rectangular in shape with one end of rear coaming plate (2-2) and is fixedly connected with; Rear coaming plate (2-2) is connected with left plate (5-2) by coaming plate stationary installation (10) or is opened;
The front end of front push plate device (1-1), rear push plate device (1-2) is separately fixed on front splint (4-1) and rear plate (4-2); The middle-end of front push plate device (1-1), rear push plate device (1-2) is threaded connection respectively and is fixed on front panel (2-1) and rear coaming plate (2-2); The outer end of front push plate device (1-1), rear push plate device (1-2) is fixed with rotation handle respectively, namely controlled by former and later two rotary motion handles front splint (4-1), rear plate (4-2) movable, it is achieved clamping when test product is manufactured or the control unclamped;
Left plate (5-2), right side plate (5-1) upper interlocking is provided with left holding device (8-2) and right holding device (8-1) accordingly, it is achieved the control that need to clamp or unclamp when being manufactured by test product; In the middle of left plate (5-2) and right side plate (5-1), being respectively fixed wtih a vertical convex bar (7), during for working, between test specimen, in insertion, kerf spacing controls plate; Separately having side seam spacing control plate for subsequent use in two test processs, it is identical that its shape controls plate with middle kerf spacing, only thickness slightly difference;
On the outer wall of left plate (5-2), right side plate (5-1), it is respectively equipped with the die fixture for fixed mould, described die fixture (6-1,6-2), it is made up of threaded hole and bolt, by the degree of tightness of the bolt in adjustment threaded hole, reach the object making mould and base plate depart from or fix;
Coaming plate stationary installation (10) is a kind of loose-leaf shape lockset, and these loose-leaf shape lockset both sides are fixedly connected with rear coaming plate (2-2) respectively and are flexibly connected with left plate (5-2); The loose-leaf shape lockset of left plate (5-2) is provided with the locking latch (9) can being inserted on coaming plate, when the fixed pin holes locked after latch (9) insertion on coaming plate (2-2), rear coaming plate (2-2) and left plate (5-2) are rectangular in shape and are secured together, so whole mould is square; When extracting locking latch (9), rear coaming plate (2-2) and left plate (5-2) are separated from each other;
Described left and right holding device, it is made up of bolt and rotation handle respectively, bolt is movably fixed on left plate (5-2) and right side plate (5-1) by the screw on left plate (5-2), right side plate (5-1) respectively, handle is rotated, it is achieved the control needing clamping when test product is manufactured or unclamping by rotating two, left and right;
Described tightness system, is on the right and left and base of front splint (4-1), rear plate (4-2), is equipped with groove; On the base of left plate (5-12) and right side plate (5-1), also it is provided with groove; In each groove, all lay sealed strip, can prevent slurry from exosmosing.
2. build a wall the using method of sample preparation mold of standard brick strength trial, it is characterised in that: carry out according to following step during sample preparation:
1). die-filling mould is placed on standard operation platform, first unclamp the base plate securing bolt of mould both sides, unclamp spacing controllable register right side plate (5-1), the left plate (5-2) of both sides before and after mould again, while a hand pushes down mould, another hand extracts the locking latch (9) on rear coaming plate (2-2), opens mould;Mold oil evenly is smeared respectively on base plate and coaming plate, close coaming plate, insertion locking latch (9), then the test specimen of well cutting is put in loading sampling die so that fracture is oppositely horizontal, middle kerf spacing control plate and side seam spacing control plate are inserted in the middle of sample and both sides successively, utilizing the spacing adjusting bolt of front splint (4-1), rear plate (4-2) to regulate, make two bat spacing be not more than 5mm, big of brick and mold interval are not more than 3mm; The left and right holding device of locking mould side, takes out spacing and regulates plate, suitably locking two end plates spacing adjusting bolt, and locks base plate and coaming plate with base plate securing bolt, and the die-filling of sample completes;
2). first the mould having filled sample is placed on operator's console A by grouting, utilize grouting spoon to stitch along sample with clean pulp material uniform for stirring compressive strength test evenly to pour into, slurry evenly flowing rapidly in a mold is made with leading shovel, until filling whole mould during perfusion;
3). shaking table power supply is connected in vibration, arranging compressive strength test shaking table time of vibration is 1min, the mould having poured into slurry is placed on shaking table, open shaking table, observe clean pulp material height in vibration processes, and supplement slurry in time, utilization is led and is rooted out open bubble, guarantee that clean pulp material fills whole mould, wait to vibrate automatic stopping, completing mold vibration process;
4). the mould after vibration is statically placed on maintenance platform in early stage by maintenance in early stage, carries out maintenance in early stage 20 to 25 minutes under the not ventilated environment being not less than 7 degrees Celsius;
5). the mould that maintenance in early stage is good is placed on stripping operation platform by the demoulding, unclamp the base plate securing bolt of mould both sides, slowly unclamp front splint (4-1) and the rear plate (4-2) of mould, till ultimate compression strength sample resistance to compression face thoroughly departs from mould, unclamp left holding device (8-2) and the right holding device (8-1) of mould two sides, a hand pins mould, another hand extracts the locking latch (9) on coaming plate (2-2), slowly open mould, make sample and mould separating; Rooting out the slurry that overlapping section is unnecessary, knockout course completes.
CN201310492628.3A 2013-10-21 2013-10-21 Build a wall the sample preparation mold of standard brick strength trial Active CN103776670B (en)

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