CN103776590B - A kind of rotor balancing laboratory table - Google Patents

A kind of rotor balancing laboratory table Download PDF

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Publication number
CN103776590B
CN103776590B CN201410065305.0A CN201410065305A CN103776590B CN 103776590 B CN103776590 B CN 103776590B CN 201410065305 A CN201410065305 A CN 201410065305A CN 103776590 B CN103776590 B CN 103776590B
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rotor
weight
hole
dish
shaft coupling
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CN103776590A (en
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刘林
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Zhejiang giant source power equipment Co., Ltd.
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CHENGDU ZHUOWEI TECHNOLOGY Co Ltd
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Abstract

The invention discloses a kind of rotor balancing laboratory table, including base, base is disposed with at least two roots rotors, every roots rotor is arranged in bearing block by bearings, bearing;Being connected by shaft coupling between rotor with rotor, rotor is driven by motor by shaft coupling;Described bearing block is provided with the installing hole for installing current vortex sensor;Be provided with on described rotor and increase the weight of dish for simulate unbalance amount, described in increase the weight of dish and be radially evenly arranged with strip through hole, described strip through hole is equipped with the weight for simulating unbalance amount;Unbalance amount increase the weight of dish, described in increase the weight of dish and be radially evenly arranged with strip through hole, described strip through hole is equipped with the weight for simulating unbalance amount.The present invention can reduce the experimental facilities impact on rotor imbalance amount, improves the measuring accuracy of rotor imbalance amount.

Description

A kind of rotor balancing laboratory table
Technical field
The present invention relates to the laboratory table of overall machine vibration monitoring and control field, be specifically related to a kind of rotor balancing experiment Platform, it is possible to the unbalance forced vibration of simulation flexible rotor shaft system, effectively reproduces energy imbalance produced by rotating machinery, is used for Rotor theory of dynamic and the research of method.
Background technology
Unbalance is the modal fault of rotating machinery, and its processing procedure is the most complicated in institute is faulty.For flexibility The balance method of Dynamic Balance of Rotor, can be summarized as modal balance method and the big class of influence coefficient method two, for counterbalance effect, Although said method can realize the desirable balance of rotor, but due to the multiformity of flex rotor structure and the unbalance situation of reality Complexity, simultaneously as the position of cycling start number of times, rotor balancing face and vibration measuring point and number, the dynamic performance etc. of position The strict restriction of factor, process is surveyed in a kind of examination under theoretical direction of axle system spot dynamic balance.
At present, Bently company of the U.S. produces the dynamic balance experimental bench of single shaft, but does not connect into the balance of axle system Setup Experiments.The rotor oscillation simulated experiment platform bearing block that domestic Dong great vibration measurement instrument factory produces is solid by slide block guide rail with base Fixed, sensor stand is fixed by monolateral screw with base, and positioning precision is relatively low, is readily incorporated non-power frequency fault, obscures flat The research of weighing apparatus fault.
For these problems, the patent of invention of Application No. 200820028419.8 discloses a kind of shafting dynamic balance experiment Platform, including base, base is disposed with at least two roots rotors, and every roots rotor is supported by two oiliness bearings, and oiliness bearing is installed In bearing block;Directly being connected by rigidity, semi-elastic or yielding coupling between rotor with rotor, rotor passes through shaft coupling By motor-driven;Every roots rotor is provided with and increases the weight of dish, increases the weight of 16 screwed holes are equidistantly distributed on dish, in order to by installing Screw simulation unbalance amount, every roots rotor is also equipped with two sensor support bases, is used for installing current vortex sensor, rotor and rotor it Between directly connected by rigidity, semi-elastic or yielding coupling;Bearing block and sensor support base and three location on base Mask has corresponding cooperation face, to ensure the radial fit between bearing block and sensor support base and base, and is protected by screw Axial restraint between barrier bearing block and sensor support base and base.
Although, this balance test platform can simulate the unbalance forced vibration of flexible rotor shaft system easily, effectively reproduces big Energy imbalance produced by type rotating machinery, for the research of rotor theory of dynamic method.
But rotor is connected by rigidity, semi-elastic or yielding coupling, and shaft coupling owing to material structure is uneven, Foozle, alignment error so that misaligned with rotation axis by the principal axis of inertia of shaft coupling barycenter, shaft coupling has small Bias will produce bigger centrifugal intertia force, bearing will produce bigger adnexa dynamic pressure, thus affect the dynamic of axle system Balance test.
Being simulated unbalance experiment when, impact rotor limited due to bearing block, bearing so that sensor props up The current vortex sensor of support seat can not obtain unbalance experimental data accurately and effectively, and this results in slewing can not be effectively Correspondingly adjust, thus cause slewing vibration big.
Simultaneously by increase the weight of on dish add screw simulate unbalance amount, owing to screw hole location is fixed so that simulation Unbalance amount scope of data is narrower, it is impossible to the model rotor unbalance situation in real work effectively.
Summary of the invention
The present invention is to solve the rotor imbalance data that existing balance test platform obtains to be affected by experimental provision itself and Cause rotor imbalance data not accurate enough, and a kind of rotor balancing laboratory table is provided, it is possible to obtain rotor simulation accurately and effectively Imbalance data, it is possible to obtain more unbalance amount data, reduces the experimental provision impact on experimental data, setting for slewing Meter, install and debug gross data exactly is provided.
For solving above-mentioned technical problem, the technical solution adopted in the present invention is:
A kind of rotor balancing laboratory table, including base, base is disposed with at least two roots rotors, and every roots rotor is propped up by bearing Support, bearing is arranged in bearing block;Being connected by shaft coupling between rotor with rotor, rotor is driven by motor by shaft coupling, It is provided with on described rotor and increases the weight of dish for simulate unbalance amount, it is characterised in that described bearing block is provided with for installing electricity whirlpool The installing hole of flow sensor;The described dish that increases the weight of radially is evenly arranged with strip through hole, and described strip through hole is equipped with use Weight in simulation unbalance amount;Described shaft coupling includes axle sleeve, end cap, ring gear, gland and middle adapter, described in indirectly The two ends of pipe are symmetrically arranged with balance ring, and the axial direction that described balance ring is provided with middle adapter is provided with annular dovetail slot, Being provided with the through hole putting into or taking out balance weight on described balance ring symmetrically, described through hole has 4, one end of described balance weight Being provided with screw rod, described screw rod is through sequentially passing through dovetail groove and fastening block is connected with clamp nut.
Further, described dovetail groove being provided with anti-slip tank equably, described fastening block is provided with suitable with anti-slip tank Projection.
Further, described bearing block has corresponding cooperation face with first, second, and third locating surface on base.
Compared with prior art, the method have the advantages that
The present invention arranges balance ring by shaft coupling, and shaft coupling is balanced before installation regulation, it is possible to eliminate connection The impact of axial organ shaft balance test, reduces the impact that rotor imbalance is tested by experimental provision, improves rotor imbalance experiment essence Degree.Simultaneously the present invention by current vortex sensor is directly installed on bearing block, be simulated unbalance test when, The unbalance amount of rotor directly passes to the current vortex sensor being arranged on bearing block by bearing, thus directly obtains simulation and lose Weighing apparatus data, it is possible to accurately and effectively obtain simulation imbalance data, reduce experimental provision bring impact, for slewing design, Install and debugging provides gross data exactly, reduce the vibration being rotatably provided in actual motion.The present invention is by increasing the weight of Strip through hole radially is set on dish, the when of simulation unbalance amount, can radially regulate the riding position of weight, make Obtain and can obtain more unbalance amount data, it is simple to simulation axle system unbalance amount situation in real work, tie up to reality for axle Work provides more unbalance amount data.
The dovetail groove of the present invention be provided with anti-slip tank equably, described fastening block is provided with suitable with anti-slip tank convex Rise.By the mating reaction of raised line Yu anti-slip tank, prevent the slip of balance weight in fastener cycle, it is ensured that balance weight can be accurate Be arranged on non-equilibrium site, improve the precision of balance.
The bearing block of the present invention has, with first, second, and third locating surface on base, the face that coordinates adapted, and improves The installation accuracy of bearing block.
Accompanying drawing explanation
Fig. 1 is the structural representation of the present invention;
Fig. 2 is that the present invention increases the weight of dish structural representation;
Fig. 3 is coupler structure schematic diagram of the present invention;
Fig. 4 is the gimbals structure schematic diagram of this shaft coupling;
Fig. 5 is the sectional view schematic diagram at this Fig. 4 A-A;
Fig. 6 is the bearing block structural representation with base engagement of the present invention;
Labelling in figure: 1, base, 2, motor, 3, bearing block, 4, increase the weight of dish, 5, rotor, 6, shaft coupling, 7, strip through hole, 8, weight, 9, axle sleeve, 10, end cap, 11, ring gear, 12, gland, 13, balance ring, 14, dovetail groove, 15, through hole, 16, fastening Nut, 17, fastening block, 18, balance weight, 19, screw rod, the 20, first locating surface, the 21, second locating surface, the 22, the 3rd locating surface, 23, installing hole, 24, middle adapter.
Detailed description of the invention
Below in conjunction with embodiment, the invention will be further described, and described embodiment is only a present invention part Embodiment, is not whole embodiments.Based on the embodiment in the present invention, those of ordinary skill in the art is not making Obtained under creative work premise other used by embodiment, broadly fall into protection scope of the present invention.
The rotor balancing laboratory table of the present invention, including base, base is disposed with at least two roots rotors, and every roots rotor is by axle Holding support, bearing is arranged in bearing block;Being connected by shaft coupling between rotor with rotor, rotor is driven by motor by shaft coupling Dynamic;Described bearing block is provided with the installing hole for installing current vortex sensor;It is provided with for simulating unbalance amount on described rotor Increase the weight of dish, described in increase the weight of dish and be radially evenly arranged with strip through hole, described strip through hole is equipped for simulating mistake The weight weighed;Described shaft coupling includes axle sleeve, end cap, ring gear, gland and middle adapter, the two ends of described middle adapter Being symmetrically arranged with balance ring, the axial direction that described balance ring is provided with middle adapter is provided with annular dovetail slot, described balance Being provided with the through hole putting into or taking out balance weight on ring symmetrically, described through hole has 4, and one end of described balance weight is provided with spiral shell Bar, described screw rod is through sequentially passing through dovetail groove and fastening block is connected with clamp nut.Being arranged on strip through hole of weight, Those skilled in the art can be appreciated and understood that, current vortex sensor belongs to prior art products, does not repeats them here.
The present invention arranges balance ring by shaft coupling, and shaft coupling is balanced before installation regulation, it is possible to eliminate connection The impact of axial organ shaft balance test, reduces the impact that rotor imbalance is tested by experimental provision, improves rotor imbalance experiment essence Degree.Simultaneously the present invention by current vortex sensor is directly installed on bearing block, be simulated unbalance test when, The unbalance amount of rotor directly passes to the current vortex sensor being arranged on bearing block by bearing, thus directly obtains simulation and lose Weighing apparatus data, it is possible to accurately and effectively obtain simulation imbalance data, reduce experimental provision bring impact, for slewing design, Install and debugging provides gross data exactly, reduce the vibration being rotatably provided in actual motion.The present invention is by increasing the weight of Strip through hole radially is set on dish, the when of simulation unbalance amount, can radially regulate the riding position of weight, make Obtain and can obtain more unbalance amount data, it is simple to simulation axle system unbalance amount situation in real work, tie up to reality for axle Work provides more unbalance amount data.
Further, dovetail groove being provided with anti-slip tank equably, described fastening block is provided with suitable with anti-slip tank convex Rise.By the mating reaction of raised line Yu anti-slip tank, prevent the slip of balance weight in fastener cycle, it is ensured that balance weight can be accurate Be arranged on non-equilibrium site, improve the precision of balance.
Further, bearing block has corresponding cooperation face with first, second, and third locating surface on base, improves axle The installation accuracy of bearing.

Claims (3)

1. a rotor balancing laboratory table, including base, base is disposed with at least two roots rotors, and every roots rotor is propped up by bearing Support, bearing is arranged in bearing block;Being connected by shaft coupling between rotor with rotor, rotor is driven by motor by shaft coupling, It is provided with on described rotor and increases the weight of dish for simulate unbalance amount, it is characterised in that described bearing block is provided with for installing electricity whirlpool The installing hole of flow sensor;The described dish that increases the weight of radially is evenly arranged with strip through hole, and described strip through hole is equipped with use Weight in simulation unbalance amount;Described shaft coupling includes axle sleeve, end cap, ring gear, gland and middle adapter, described in indirectly The two ends of pipe are symmetrically arranged with balance ring, and the axial direction that described balance ring is provided with middle adapter is provided with annular dovetail slot, Being provided with the through hole putting into or taking out balance weight on described balance ring symmetrically, described through hole has 4, one end of described balance weight Being provided with screw rod, described screw rod is through sequentially passing through dovetail groove and fastening block is connected with clamp nut.
Rotor balancing laboratory table the most according to claim 1, it is characterised in that be provided with anti-on described dovetail groove equably Chute, described fastening block is provided with the projection suitable with anti-slip tank.
Rotor balancing laboratory table the most according to claim 1 and 2, it is characterised in that the on described bearing block and base One, second and the 3rd locating surface there is corresponding cooperation face.
CN201410065305.0A 2014-02-26 2014-02-26 A kind of rotor balancing laboratory table Active CN103776590B (en)

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CN105203260A (en) * 2014-11-18 2015-12-30 四川邮科通信技术有限公司 Dynamic balance experiment apparatus
CN105202111A (en) * 2014-11-18 2015-12-30 四川邮科通信技术有限公司 Coupler provided with balancing devices
CN105276014A (en) * 2014-11-18 2016-01-27 四川邮科通信技术有限公司 Coupler
CN104316265A (en) * 2014-11-18 2015-01-28 四川邮科通信技术有限公司 Balance experiment table
CN104764607B (en) * 2015-04-17 2017-09-15 兰州理工大学 Turbine rotor fault simulation experiment system
CN107560791B (en) * 2017-09-25 2023-08-15 杭州集智机电股份有限公司 Connecting rod slide block device for gas-driven centering variable-diameter rotor
JP6887404B2 (en) * 2018-07-13 2021-06-16 ミネベアミツミ株式会社 motor
CN114572426B (en) * 2022-02-21 2022-10-11 中国科学院空间应用工程与技术中心 Space on-orbit centrifuge and space experiment cabinet body

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CN201166597Y (en) * 2008-02-29 2008-12-17 西安交通大学 Shafting dynamic balance experimental bench
CN201475195U (en) * 2009-08-04 2010-05-19 李文聪 Non-dynamic balance type single-variable-diameter coupling
CN201636224U (en) * 2010-01-21 2010-11-17 吴付华 Subdivision type crown gear coupling
WO2012055611A1 (en) * 2010-10-29 2012-05-03 Robert Bosch Gmbh Arrangement for transmitting a torque between a shaft and a hub
CN202833703U (en) * 2012-09-11 2013-03-27 马鞍山动力传动机械有限责任公司 Drum-type gear coupling in dynamic balance structure
CN203248553U (en) * 2013-01-22 2013-10-23 郑州大学 Flexible coupling for magnetic levitation motor
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Inventor after: Chen Julong

Inventor before: Liu Lin

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Effective date of registration: 20170808

Address after: 313000, Zhejiang Province, Huzhou City, Changxing County province pheasant town emerging industrial park, No. 9 package Road

Patentee after: Zhejiang Changxing Juyuan Machinery Co., Ltd.

Address before: 610000, No. 7, building 1, building 93, building 2, fragrant grass street, 13 high tech Zone, Chengdu, Sichuan

Patentee before: CHENGDU ZHUOWEI TECHNOLOGY CO., LTD.

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CP01 Change in the name or title of a patent holder

Address after: 313000, Zhejiang Province, Huzhou City, Changxing County province pheasant town emerging industrial park, No. 9 package Road

Patentee after: Zhejiang giant source power equipment Co., Ltd.

Address before: 313000, Zhejiang Province, Huzhou City, Changxing County province pheasant town emerging industrial park, No. 9 package Road

Patentee before: Zhejiang Changxing Juyuan Machinery Co., Ltd.