A kind of rotor balancing laboratory table
Technical field
The present invention relates to the laboratory table of overall machine vibration monitoring and control field, be specifically related to a kind of rotor balancing experiment
Platform, it is possible to the unbalance forced vibration of simulation flexible rotor shaft system, effectively reproduces energy imbalance produced by rotating machinery, is used for
Rotor theory of dynamic and the research of method.
Background technology
Unbalance is the modal fault of rotating machinery, and its processing procedure is the most complicated in institute is faulty.For flexibility
The balance method of Dynamic Balance of Rotor, can be summarized as modal balance method and the big class of influence coefficient method two, for counterbalance effect,
Although said method can realize the desirable balance of rotor, but due to the multiformity of flex rotor structure and the unbalance situation of reality
Complexity, simultaneously as the position of cycling start number of times, rotor balancing face and vibration measuring point and number, the dynamic performance etc. of position
The strict restriction of factor, process is surveyed in a kind of examination under theoretical direction of axle system spot dynamic balance.
At present, Bently company of the U.S. produces the dynamic balance experimental bench of single shaft, but does not connect into the balance of axle system
Setup Experiments.The rotor oscillation simulated experiment platform bearing block that domestic Dong great vibration measurement instrument factory produces is solid by slide block guide rail with base
Fixed, sensor stand is fixed by monolateral screw with base, and positioning precision is relatively low, is readily incorporated non-power frequency fault, obscures flat
The research of weighing apparatus fault.
For these problems, the patent of invention of Application No. 200820028419.8 discloses a kind of shafting dynamic balance experiment
Platform, including base, base is disposed with at least two roots rotors, and every roots rotor is supported by two oiliness bearings, and oiliness bearing is installed
In bearing block;Directly being connected by rigidity, semi-elastic or yielding coupling between rotor with rotor, rotor passes through shaft coupling
By motor-driven;Every roots rotor is provided with and increases the weight of dish, increases the weight of 16 screwed holes are equidistantly distributed on dish, in order to by installing
Screw simulation unbalance amount, every roots rotor is also equipped with two sensor support bases, is used for installing current vortex sensor, rotor and rotor it
Between directly connected by rigidity, semi-elastic or yielding coupling;Bearing block and sensor support base and three location on base
Mask has corresponding cooperation face, to ensure the radial fit between bearing block and sensor support base and base, and is protected by screw
Axial restraint between barrier bearing block and sensor support base and base.
Although, this balance test platform can simulate the unbalance forced vibration of flexible rotor shaft system easily, effectively reproduces big
Energy imbalance produced by type rotating machinery, for the research of rotor theory of dynamic method.
But rotor is connected by rigidity, semi-elastic or yielding coupling, and shaft coupling owing to material structure is uneven,
Foozle, alignment error so that misaligned with rotation axis by the principal axis of inertia of shaft coupling barycenter, shaft coupling has small
Bias will produce bigger centrifugal intertia force, bearing will produce bigger adnexa dynamic pressure, thus affect the dynamic of axle system
Balance test.
Being simulated unbalance experiment when, impact rotor limited due to bearing block, bearing so that sensor props up
The current vortex sensor of support seat can not obtain unbalance experimental data accurately and effectively, and this results in slewing can not be effectively
Correspondingly adjust, thus cause slewing vibration big.
Simultaneously by increase the weight of on dish add screw simulate unbalance amount, owing to screw hole location is fixed so that simulation
Unbalance amount scope of data is narrower, it is impossible to the model rotor unbalance situation in real work effectively.
Summary of the invention
The present invention is to solve the rotor imbalance data that existing balance test platform obtains to be affected by experimental provision itself and
Cause rotor imbalance data not accurate enough, and a kind of rotor balancing laboratory table is provided, it is possible to obtain rotor simulation accurately and effectively
Imbalance data, it is possible to obtain more unbalance amount data, reduces the experimental provision impact on experimental data, setting for slewing
Meter, install and debug gross data exactly is provided.
For solving above-mentioned technical problem, the technical solution adopted in the present invention is:
A kind of rotor balancing laboratory table, including base, base is disposed with at least two roots rotors, and every roots rotor is propped up by bearing
Support, bearing is arranged in bearing block;Being connected by shaft coupling between rotor with rotor, rotor is driven by motor by shaft coupling,
It is provided with on described rotor and increases the weight of dish for simulate unbalance amount, it is characterised in that described bearing block is provided with for installing electricity whirlpool
The installing hole of flow sensor;The described dish that increases the weight of radially is evenly arranged with strip through hole, and described strip through hole is equipped with use
Weight in simulation unbalance amount;Described shaft coupling includes axle sleeve, end cap, ring gear, gland and middle adapter, described in indirectly
The two ends of pipe are symmetrically arranged with balance ring, and the axial direction that described balance ring is provided with middle adapter is provided with annular dovetail slot,
Being provided with the through hole putting into or taking out balance weight on described balance ring symmetrically, described through hole has 4, one end of described balance weight
Being provided with screw rod, described screw rod is through sequentially passing through dovetail groove and fastening block is connected with clamp nut.
Further, described dovetail groove being provided with anti-slip tank equably, described fastening block is provided with suitable with anti-slip tank
Projection.
Further, described bearing block has corresponding cooperation face with first, second, and third locating surface on base.
Compared with prior art, the method have the advantages that
The present invention arranges balance ring by shaft coupling, and shaft coupling is balanced before installation regulation, it is possible to eliminate connection
The impact of axial organ shaft balance test, reduces the impact that rotor imbalance is tested by experimental provision, improves rotor imbalance experiment essence
Degree.Simultaneously the present invention by current vortex sensor is directly installed on bearing block, be simulated unbalance test when,
The unbalance amount of rotor directly passes to the current vortex sensor being arranged on bearing block by bearing, thus directly obtains simulation and lose
Weighing apparatus data, it is possible to accurately and effectively obtain simulation imbalance data, reduce experimental provision bring impact, for slewing design,
Install and debugging provides gross data exactly, reduce the vibration being rotatably provided in actual motion.The present invention is by increasing the weight of
Strip through hole radially is set on dish, the when of simulation unbalance amount, can radially regulate the riding position of weight, make
Obtain and can obtain more unbalance amount data, it is simple to simulation axle system unbalance amount situation in real work, tie up to reality for axle
Work provides more unbalance amount data.
The dovetail groove of the present invention be provided with anti-slip tank equably, described fastening block is provided with suitable with anti-slip tank convex
Rise.By the mating reaction of raised line Yu anti-slip tank, prevent the slip of balance weight in fastener cycle, it is ensured that balance weight can be accurate
Be arranged on non-equilibrium site, improve the precision of balance.
The bearing block of the present invention has, with first, second, and third locating surface on base, the face that coordinates adapted, and improves
The installation accuracy of bearing block.
Accompanying drawing explanation
Fig. 1 is the structural representation of the present invention;
Fig. 2 is that the present invention increases the weight of dish structural representation;
Fig. 3 is coupler structure schematic diagram of the present invention;
Fig. 4 is the gimbals structure schematic diagram of this shaft coupling;
Fig. 5 is the sectional view schematic diagram at this Fig. 4 A-A;
Fig. 6 is the bearing block structural representation with base engagement of the present invention;
Labelling in figure: 1, base, 2, motor, 3, bearing block, 4, increase the weight of dish, 5, rotor, 6, shaft coupling, 7, strip through hole,
8, weight, 9, axle sleeve, 10, end cap, 11, ring gear, 12, gland, 13, balance ring, 14, dovetail groove, 15, through hole, 16, fastening
Nut, 17, fastening block, 18, balance weight, 19, screw rod, the 20, first locating surface, the 21, second locating surface, the 22, the 3rd locating surface,
23, installing hole, 24, middle adapter.
Detailed description of the invention
Below in conjunction with embodiment, the invention will be further described, and described embodiment is only a present invention part
Embodiment, is not whole embodiments.Based on the embodiment in the present invention, those of ordinary skill in the art is not making
Obtained under creative work premise other used by embodiment, broadly fall into protection scope of the present invention.
The rotor balancing laboratory table of the present invention, including base, base is disposed with at least two roots rotors, and every roots rotor is by axle
Holding support, bearing is arranged in bearing block;Being connected by shaft coupling between rotor with rotor, rotor is driven by motor by shaft coupling
Dynamic;Described bearing block is provided with the installing hole for installing current vortex sensor;It is provided with for simulating unbalance amount on described rotor
Increase the weight of dish, described in increase the weight of dish and be radially evenly arranged with strip through hole, described strip through hole is equipped for simulating mistake
The weight weighed;Described shaft coupling includes axle sleeve, end cap, ring gear, gland and middle adapter, the two ends of described middle adapter
Being symmetrically arranged with balance ring, the axial direction that described balance ring is provided with middle adapter is provided with annular dovetail slot, described balance
Being provided with the through hole putting into or taking out balance weight on ring symmetrically, described through hole has 4, and one end of described balance weight is provided with spiral shell
Bar, described screw rod is through sequentially passing through dovetail groove and fastening block is connected with clamp nut.Being arranged on strip through hole of weight,
Those skilled in the art can be appreciated and understood that, current vortex sensor belongs to prior art products, does not repeats them here.
The present invention arranges balance ring by shaft coupling, and shaft coupling is balanced before installation regulation, it is possible to eliminate connection
The impact of axial organ shaft balance test, reduces the impact that rotor imbalance is tested by experimental provision, improves rotor imbalance experiment essence
Degree.Simultaneously the present invention by current vortex sensor is directly installed on bearing block, be simulated unbalance test when,
The unbalance amount of rotor directly passes to the current vortex sensor being arranged on bearing block by bearing, thus directly obtains simulation and lose
Weighing apparatus data, it is possible to accurately and effectively obtain simulation imbalance data, reduce experimental provision bring impact, for slewing design,
Install and debugging provides gross data exactly, reduce the vibration being rotatably provided in actual motion.The present invention is by increasing the weight of
Strip through hole radially is set on dish, the when of simulation unbalance amount, can radially regulate the riding position of weight, make
Obtain and can obtain more unbalance amount data, it is simple to simulation axle system unbalance amount situation in real work, tie up to reality for axle
Work provides more unbalance amount data.
Further, dovetail groove being provided with anti-slip tank equably, described fastening block is provided with suitable with anti-slip tank convex
Rise.By the mating reaction of raised line Yu anti-slip tank, prevent the slip of balance weight in fastener cycle, it is ensured that balance weight can be accurate
Be arranged on non-equilibrium site, improve the precision of balance.
Further, bearing block has corresponding cooperation face with first, second, and third locating surface on base, improves axle
The installation accuracy of bearing.