CN103775537A - Production process of engine single-direction belt pulley - Google Patents
Production process of engine single-direction belt pulley Download PDFInfo
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- CN103775537A CN103775537A CN201410014275.0A CN201410014275A CN103775537A CN 103775537 A CN103775537 A CN 103775537A CN 201410014275 A CN201410014275 A CN 201410014275A CN 103775537 A CN103775537 A CN 103775537A
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- China
- Prior art keywords
- unilateral bearing
- retainer
- car part
- blank
- shaping
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- Manufacture Of Motors, Generators (AREA)
- Rolling Contact Bearings (AREA)
Abstract
The invention provides a production process of an engine single-direction belt pulley. The process flow comprises the following steps of carrying out preforming of a rough single-direction bearing, assembling the preformed rough single-direction bearing onto a retainer, re-machining the preformed rough single-direction bearing which is already assembled onto the retainer, then carrying out torque detection, laser printing, cover plate loading, full-dimensional detection, packaging through a packaging material and packaging shipping on the re-machined preformed rough single-direction bearing. The design is reasonable, simplicity in operation and convenience in machining can be realized, the machining precision is high, the service life is long, the consumption cost is low, and the economic benefit is high.
Description
Technical field
The present invention relates to processing technique field, be specifically related to generator one-way belt sheave production technology.
Background technique
Along with improving constantly and the lifting of rotating speed of generator power, for preventing skidding, generator pulley production and processing technology emerges in an endless stream, and this is in operation generator and has obtained good performance.Prior art middle belt pulley processing mode is wasted time and energy, and consuming cost is high, inefficiency, labor intensity is large, because the shortcoming of prior art, it does not reach perfection inventor's thoughts, then exhaust the concentrated research of its intelligence and overcome, be engaged in this industry working experience for many years with it, and then develop generator one-way belt sheave production technology, utilize simple design, can make the present invention reach simple in structure, easy to manufacture, easy to operate, use safety, consuming cost is low, effect that working efficiency is high.
Summary of the invention
Technical problem to be solved by this invention is to provide generator one-way belt sheave production technology, and reasonable in design, simple to operate, easy to process, machining accuracy is high, long service life, and consuming cost is low, and economic benefit is high.
For solving above-mentioned existing technical problem, the present invention adopts following scheme: generator one-way belt sheave production technology, its technological process comprises: blank unilateral bearing is carried out to the pre-shaping of car part, pre-shaping blank unilateral bearing is carried out to retainer assembling, then pre-shaping blank unilateral bearing retainer having been assembled is reprocessed, and then the pre-shaping blank unilateral bearing after reprocessing is carried out respectively to moment of torsion detection, laser typewriting, capping sheet, full-scale detection, the delivery of wrapper packing.
As preferably, described blank unilateral bearing carries out car part pre-shaping operation and comprises: outer ring car part and inner ring car part, described outer ring car part comprises: heat treatment, mill external diameter, Race Line cutting, reconditioning cylindrical, described inner ring car part comprises: heat treatment, inner ring mill external diameter, inner ring mill internal diameter.Machining accuracy is high, superior product quality.
As preferably, described pre-shaping blank unilateral bearing retainer assembling comprises: needle roller, spring, retainer and grease.Simple in structure, easily manufactured.
As preferably, described spring and grease adopt external imported materials.Improve product quality.
As preferably, the pre-shaping blank unilateral bearing that described retainer has assembled is reprocessed and is comprised: press shell, adopt the mandrel of manage through overground outer radius to press mandrel, employing 6805 bearings carry out last item and hold.Reasonable in design, simple to operate.
Beneficial effect:
The present invention adopts technique scheme that generator one-way belt sheave production technology is provided, make up deficiency of the prior art, improved service behaviour, improved working efficiency, improve economic benefit, reasonable in design, simple to operate, easy to process, machining accuracy is high, long service life, consuming cost is low, and economic benefit is high.
Accompanying drawing explanation
Fig. 1 is process flow diagram of the present invention.
Embodiment
As shown in Figure 1, generator one-way belt sheave production technology, its technological process comprises: blank unilateral bearing is carried out to the pre-shaping of car part, pre-shaping blank unilateral bearing is carried out to retainer assembling, then pre-shaping blank unilateral bearing retainer having been assembled is reprocessed, and then the pre-shaping blank unilateral bearing after reprocessing is carried out respectively to moment of torsion detection, laser typewriting, capping sheet, full-scale detection, the delivery of wrapper packing.Described blank unilateral bearing carries out car part pre-shaping operation and comprises: outer ring car part and inner ring car part, described outer ring car part comprises: heat treatment, mill external diameter, Race Line cutting, reconditioning cylindrical, described inner ring car part comprises: heat treatment, inner ring mill external diameter, inner ring mill internal diameter.Described pre-shaping blank unilateral bearing retainer assembling comprises: needle roller, spring, retainer and grease.Described spring and grease adopt external imported materials.The pre-shaping blank unilateral bearing that described retainer has assembled is reprocessed and is comprised: press shell, adopt the mandrel of managing through overground outer radius to press mandrel, adopt 6805 bearings to carry out last item and hold.
When real work, blank unilateral bearing is carried out to the pre-shaping of car part, car part pre-shaping operation comprises: outer ring car part and inner ring car part, described outer ring car part comprises: heat treatment, mill external diameter, Race Line cutting, reconditioning cylindrical, described inner ring car part comprises: heat treatment, inner ring mill external diameter, inner ring mill internal diameter, pre-shaping blank unilateral bearing is carried out to retainer assembling, and retainer assembling comprises: needle roller, spring, retainer and grease.Then pre-shaping blank unilateral bearing retainer having been assembled is reprocessed, and processing comprises: press shell, adopt the mandrel of managing through overground outer radius to press mandrel, adopt 6805 bearings to carry out last item and hold.Then the pre-shaping blank unilateral bearing after reprocessing is carried out respectively to moment of torsion detection, laser typewriting, capping sheet, full-scale detection, wrapper packing and packing delivery.Described in described pre-shaping blank unilateral bearing, spring and grease adopt external imported materials.Made up deficiency of the prior art, improved service behaviour, improved working efficiency, improved economic benefit, reasonable in design, simple to operate, easy to process, machining accuracy is high, long service life, and consuming cost is low, and economic benefit is high.
Specific embodiment described herein is only to the explanation for example of the present invention's spirit, those skilled in the art can make various modifications or supplement or adopt similar mode to substitute described specific embodiment, but can't depart from spirit of the present invention or surmount the defined scope of appended claims.
Claims (5)
1. generator one-way belt sheave production technology, its technological process comprises: blank unilateral bearing is carried out to the pre-shaping of car part, pre-shaping blank unilateral bearing is carried out to retainer assembling, then pre-shaping blank unilateral bearing retainer having been assembled is reprocessed, and then the pre-shaping blank unilateral bearing after reprocessing is carried out respectively to moment of torsion detection, laser typewriting, capping sheet, full-scale detection, the delivery of wrapper packing.
2. generator one-way belt sheave production technology according to claim 1, it is characterized in that: described blank unilateral bearing carries out car part pre-shaping operation and comprises: outer ring car part and inner ring car part, described outer ring car part comprises: heat treatment, mill external diameter, Race Line cutting, reconditioning cylindrical, described inner ring car part comprises: heat treatment, inner ring mill external diameter, inner ring mill internal diameter.
3. generator one-way belt sheave production technology according to claim 1, is characterized in that: described pre-shaping blank unilateral bearing retainer assembling comprises: needle roller, spring, retainer and grease.
4. generator one-way belt sheave production technology according to claim 1, is characterized in that: described spring and grease adopt external imported materials.
5. generator one-way belt sheave production technology according to claim 1, it is characterized in that: the pre-shaping blank unilateral bearing that described retainer has assembled is reprocessed and comprised: press shell, adopt the mandrel of managing through overground outer radius to press mandrel, adopt 6805 bearings to carry out last item and hold.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410014275.0A CN103775537A (en) | 2014-01-13 | 2014-01-13 | Production process of engine single-direction belt pulley |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410014275.0A CN103775537A (en) | 2014-01-13 | 2014-01-13 | Production process of engine single-direction belt pulley |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN103775537A true CN103775537A (en) | 2014-05-07 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410014275.0A Pending CN103775537A (en) | 2014-01-13 | 2014-01-13 | Production process of engine single-direction belt pulley |
Country Status (1)
| Country | Link |
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| CN (1) | CN103775537A (en) |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2656709Y (en) * | 2003-11-17 | 2004-11-17 | 上海法雷奥汽车电器系统有限公司 | One-way gear clutch |
| CN1592667A (en) * | 2001-12-07 | 2005-03-09 | 本田技研工业株式会社 | Method of producing one-way clutch |
| CN101539194A (en) * | 2009-04-09 | 2009-09-23 | 李志敏 | Unidirectional pulley of automobile generator |
| JP2009243586A (en) * | 2008-03-31 | 2009-10-22 | Ntn Corp | Method of manufacturing thrust bearing |
| CN201779155U (en) * | 2010-07-12 | 2011-03-30 | 无锡华洋滚动轴承有限公司 | Automatic assembly one-way bearing production line capable of intelligently monitoring traceability |
| JP4772657B2 (en) * | 2006-12-22 | 2011-09-14 | Ｎｔｎ株式会社 | Assembling method of one-way clutch unit |
| CN102777490A (en) * | 2012-07-18 | 2012-11-14 | 绍兴文理学院 | Deep groove ball bearing productive process flow |
| CN102889319A (en) * | 2012-10-20 | 2013-01-23 | 无锡市神力齿轮冷挤有限公司 | Unidirectional needle bearing |
-
2014
- 2014-01-13 CN CN201410014275.0A patent/CN103775537A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1592667A (en) * | 2001-12-07 | 2005-03-09 | 本田技研工业株式会社 | Method of producing one-way clutch |
| CN2656709Y (en) * | 2003-11-17 | 2004-11-17 | 上海法雷奥汽车电器系统有限公司 | One-way gear clutch |
| JP4772657B2 (en) * | 2006-12-22 | 2011-09-14 | Ｎｔｎ株式会社 | Assembling method of one-way clutch unit |
| JP2009243586A (en) * | 2008-03-31 | 2009-10-22 | Ntn Corp | Method of manufacturing thrust bearing |
| CN101539194A (en) * | 2009-04-09 | 2009-09-23 | 李志敏 | Unidirectional pulley of automobile generator |
| CN201779155U (en) * | 2010-07-12 | 2011-03-30 | 无锡华洋滚动轴承有限公司 | Automatic assembly one-way bearing production line capable of intelligently monitoring traceability |
| CN102777490A (en) * | 2012-07-18 | 2012-11-14 | 绍兴文理学院 | Deep groove ball bearing productive process flow |
| CN102889319A (en) * | 2012-10-20 | 2013-01-23 | 无锡市神力齿轮冷挤有限公司 | Unidirectional needle bearing |
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Application publication date: 20140507 |