CN103771892B - Metal strengthening ceramic wafer and preparation method thereof - Google Patents

Metal strengthening ceramic wafer and preparation method thereof Download PDF

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CN103771892B
CN103771892B CN201410000256.2A CN201410000256A CN103771892B CN 103771892 B CN103771892 B CN 103771892B CN 201410000256 A CN201410000256 A CN 201410000256A CN 103771892 B CN103771892 B CN 103771892B
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metal
ceramic
ceramic wafer
product
metal strengthening
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CN103771892A (en
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王彦顺
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Dalian Jinma Boron Science And Technology Group Co Ltd
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Dalian Jinma Boron Science And Technology Group Co Ltd
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Abstract

The present invention provides a kind of metal strengthening ceramic wafer and preparation method thereof.Metal strengthening ceramic wafer provided by the present invention contains reinforced metal mesh, ceramic powders the melten gel matrix formed and glass dust sintering aid.The metal enhancing of metal strengthening ceramic wafer provided by the present invention is evenly distributed in ceramic matrix, material property controllability is good, and the production technology of the metal strengthening ceramic wafer of the present invention is the simplest, cost of material is lower, properties of product are more stable, mechanical property and the density of product can be regulated within the specific limits by the kind of plus-minus wire netting and quantity easily, reach the accurately prediction to properties of product and control.

Description

Metal strengthening ceramic wafer and preparation method thereof
Technical field
The present invention relates to a kind of composite ceramic plate and preparation method thereof, particularly a kind of metal strengthening ceramic wafer and system thereof Preparation Method.
Background technology
Engineering material has various different sorting technique, and the method comparing science is the person's character according to material or material combination The character of key is classified.Usually, engineering material is divided into metal material, ceramic material, macromolecular material and composite four Big class.
Metal material is most important engineering material, and it includes metal and the alloy with metal as base.Owing to metal is constituted Associative key between atom is substantially metallic bond, so metal material is all metallic crystal, conduction, heat conduction, ductility are the most very Good.Metal material has good processing characteristics, can be processed by various ways such as punching press, turning, welding, and can To adjust chemical composition as required and heat treatment mode obtains the various products that people need.And the reliability of metal material Preferably, mature production technology, properties of product are stable, so being most important engineering material.
The advantages such as it is high that ceramic material has hardness, chemical composition stability, anticorrosive, high temperature resistant, but its shortcoming to be matter crisp, warp Do not play thermal shock.And the reliability of ceramic material is not as metal material.Ceramic material enbrittle height, toughness bad and after add The shortcomings such as work difficulty, so greatly limit the range of application of ceramic material.
Also there is the research in terms of ceramic-metal composites in the past.Such as ceramic on metal composite materials, passes through In metallic matrix, increase ceramic phase improve hardness and anti-wear performance, the Metallic Fibre Reinforced Ceramic Composite of metal, pass through In pottery, increase metallic fiber or whisker increases the toughness of pottery, shock resistance etc..The mode added is typically to increase Strong be mixed into mutually in matrix material or add in the feed can produce the raw material of enhancing phase and generate tiny enhancing by reaction in-situ Phase.But all there is enhancing skewness, the phenomenons such as material property controllability is bad the most in the base in conventional technology.And Cost of material is higher, limits production scale and the range of application of product.
Metal and ceramic material are basically identical with ordinary circumstance in the applicable cases of ballistic area.Adding of metal bullet resistant material Work performance is good, strength character is stable, be easily installed and overhaul, good toughness, anti-repeatedly impact ability are good.But hardness low and high temperature is strong Spend that poor, density is high, weight greatly, the most corrosion-resistant.Ceramic material has that hardness is good, density is little, comprcssive strength is high, elevated temperature strength is high, The advantages such as elastic modelling quantity is high, chemical stability is good, corrosion-resistant, but the most also have shape processing difficulties, unstable properties, fragility The shortcoming that height, poor toughness, anti-repeatedly impact ability are more weak.Only above-mentioned two class Material claddings are got up to can be only achieved advantage mutual Mend, give full play to that ceramic hardness is high, density is little, the feature that metal toughness repeatedly impact good, anti-ability is strong, thus obtain weight Gently, the bulletproof effect the most anti-novel ballistic material repeatedly impacted.
Summary of the invention
It is an object of the invention to overcome above-mentioned deficiency of the prior art, it is provided that a kind of enhancing is distributed all the most in the base The metal strengthening ceramic wafer even, material property controllability is good.
It is a further object to provide the preparation method of above-mentioned metal strengthening ceramic wafer.
It is an object of the invention to realize by the following technical solutions.
On the one hand, the present invention provides a kind of metal strengthening ceramic wafer, and this ceramic wafer is to fire step by one to prepare , described ceramic wafer contains reinforced metal mesh, ceramic powders the melten gel matrix formed and glass dust sintering aid.
Preferably, described reinforced metal mesh is braided metal net or welding wire netting.Both wire nettings can be gold Belong to the two-dimentional pulling force constraint that intensified ceramic plate provides parallel with its tinsel.Can make to increase the reinforced effects of thickness direction Make which floor wire netting form 3-D solid structure by the mode welded or tie up, thus reach the reinforced effects in three directions.
Preferably, the material of described reinforced metal mesh can select various metal or alloy, such as carbon steel, rustless steel, Titanium, nickel etc..
Preferably, described ceramic powders selects boron carbide, carborundum, aluminium oxide or the ceramic material of other high rigidity.Make Used time selects according to hardness, ballistic performance, weight and the cost requirement of product.
Preferably, the addition of described glass dust sintering aid is the 10-50% of described metal strengthening ceramic material gross weight. Glass powder materials can select according to the situation of reinforced metal mesh and ceramic powders, to ensure the good coefficient of expansion Join, good chemical stability and good effect of impregnation.
On the other hand, the present invention provides the preparation method of a kind of metal strengthening ceramic wafer, said method comprising the steps of:
1) select suitable raw material, be mixed in proportion and become Ceramic Material.
2) select suitable metal reinforcements, and reduce, tie up or be welded into the size being slightly less than target product.
3) mould molding is used.
4) kiln heat treatment is used.
Select to need the performance requirement according to product, cost constraint to select suitable raw material type during raw material;According to product Specification select suitable ceramic material granularmetric composition and the specification of reinforced metal mesh, size.The selection of material is to ensure Product cost and machinability be optimized for purpose.
Preferably, the mould molding mode described in step 3) select room temperature vibrate casting, mould compacting, high temperature hot pressing waters One in casting, it is therefore an objective to obtain the product that the compaction rate of given size is higher.If using formed at normal temp technique, for ensureing Green strength needs to add suitable binding agent, and the binding agent such as common phenolic resin, cellulose, paraffin, polyvinyl alcohol all may be used To use.
Preferably, the maximum sintering temperature in heat treatment process described in step 4) is between 700-1300 DEG C.Can basis The kind of maximum sintering temperature sintering aid and addition, to ensure the feasibility of product processing technique.Maximum sintering temperature is main Kind and performance by reinforced metal mesh determine, it is to avoid under the too high damage causing reinforced metal mesh material of sintering temperature and performance Fall.
Preferably, kiln described in step 4) select resistance furnace, induction furnace or other can reach in the kiln of sintering temperature One.
The present invention reduces the integral sintered of ceramic matrix by the way of adding the sintering aids such as glass dust in ceramic powders Temperature.Sintering aid is utilized to accelerate the sintering process of ceramic matrix in the liquid phase that lower temperature produces.On the one hand, sintering aid is relatively low At a temperature of just can produce substantial amounts of liquid phase, accelerate heat and mass transfer process, accelerate the sintering process of other ceramic material;Separately On the one hand, single glass can also play the effect of other ceramic particle bonding mutually.The liquid phase that glass produces simultaneously can be wrapped It is rolled in the surface of reinforced metal mesh, contributes to preventing the oxidation of reinforced metal mesh in sintering process.The coefficient of expansion of glass between Between other ceramic particle and metal material, it helps the good transition of the combination interface between ceramic matrix and reinforcing material. Realizing low-temperature sintering is the important prerequisite obtaining metal strengthening ceramic wafer of the present invention.
The present invention can reach to provide the benefit that after using technique scheme:
One, for the product in the past using metallic fiber or whisker to carry out strengthening and method, use and strengthen metal Net strengthens ceramic material, and its production technology is the simplest, cost of material is lower, properties of product are more stable, and can be necessarily In the range of regulated mechanical property and the density of product easily by kind and the quantity of plus-minus wire netting, reach properties of product Accurately prediction with control.Owing to using reinforced metal mesh to instead of whisker or fiber, so success in manufacture course of products Having evaded the irregular phenomenon of batch mixing owing to causing due to interpolation whisker or fiber, the addition quantity strengthening phase has expanded, and produces The performance parameter of product can be adjusted in the larger context.Wire netting can be two-dimentional, it is also possible to is three-dimensional, produces In can by adjusting the kind of reinforced metal mesh, quantity and compound mode control the mechanical property of final products, can facilitate The anisotropy realizing product.This is especially beneficial for making bullet resistant material, can be by adjusting the distribution of reinforced metal mesh The intensity in state strengthening bullet resistant material anti-strike district is without the intensity increase extra-pay for changing other direction.
Two, due to the structures shape of product of the present invention, within metal reinforcements can being coated on ceramic material completely. The porosity that can be made ceramic material by preferable sintering condition is fallen too low, and particularly can be deep into the connection of material internal Ventilation porosity is the lowest, so after completion of processing, metal reinforcements will not directly contact water in the product, air, salt grade Common Korrosionsmedium.Plus the chemical stability that ceramic material is good, other strong corrosive medium is all had very by product Good tolerance.This can be greatly enhanced the service life of product, extends the time between overhauls(TBO).
Accompanying drawing explanation
Fig. 1 is the X-ray check figure of the steel strengthened silicon carbide plate of the embodiment of the present invention 1 gained.
Detailed description of the invention
Embodiment 1
Selection carborundum is primary ceramic material, and glass dust is sintering aid, and mild steel welding wire netting is that metal strengthens material Material, the silicon carbide powder of F46, F230, F1200 specification, glass dust for the product of 200 × 200 × 12mm, pressed 5:2 by hot pressing: The ratio uniform mixing of 1:2, the rear polyvinyl alcohol water solution furnishing that adds has the slip of certain fluidity.Put on platform vibrating Put mould, and the wire netting made is put into wherein.Under the state of vibrating, add slip, make the sky that slip is full of between wire netting Gap, and the air in slip is discharged as far as possible.Mould is put into 120 DEG C of baking oven be dried.After green compact are completely dried by its from Mould takes out.Dried green compact are put in hot pressing furnace and carry out hot pressed sintering.Gained metal reinforcements accounting is 10% Time, the density of products obtained therefrom is 3.5g/cm3
Embodiment 2
Selection carborundum is primary ceramic material, and glass dust is sintering aid, and mild steel welding wire netting is that metal strengthens material Material, hot pressing is for 300 × 300 × 80mm product.F46, F230, F1200 silicon carbide ceramics powder, glass dust are pressed 3:2:1:4 Ratio uniform mixing.Crucible is heated to 1100-1200 DEG C.Cutting, the mild steel wire netting tied up is solid in a mold Reserve, then the raw material of fluid state is cast to wherein, natural cooling.
Although the present invention discloses as above with preferred embodiment, so it is not limited to the present invention, any affiliated technology The technical staff in field, without departing from the spirit and scope of the present invention, when making a little change and improvement, the therefore present invention Protection domain when being as the criterion depending on as defined in claim.

Claims (1)

1. a metal strengthening ceramic wafer, this ceramic wafer by firing preparation, described ceramic wafer contain reinforced metal mesh, by The matrix of ceramic powders melten gel formation and glass dust sintering aid, described reinforced metal mesh is the braided metal of 3-D solid structure Net or welding wire netting, one or more in reinforced metal mesh material selection carbon steel, rustless steel, titanium, nickel, described ceramic powders Selecting one or more in boron carbide, carborundum, aluminium oxide, the addition of described glass dust sintering aid is described metal strengthening The 10-50% of ceramic wafer material gross weight, the preparation method of described metal strengthening ceramic wafer is:
1) select suitable raw material, be mixed in proportion and become Ceramic Material;
2) select suitable metal reinforcements, and reduce, tie up or be welded into the size being slightly less than target product;
3) use mould molding, mould molding mode select room temperature vibrate casting, mould compacting, high temperature hot pressing cast in one Kind;
4) using kiln heat treatment, the maximum sintering temperature in heat treatment process is between 700-1300 DEG C, and resistance selected by kiln Stove or induction furnace.
CN201410000256.2A 2014-01-02 2014-01-02 Metal strengthening ceramic wafer and preparation method thereof Active CN103771892B (en)

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US10601062B2 (en) * 2015-10-01 2020-03-24 Dynantis Corp. Sodium metal batteries with intercalating cathode
CN110877975B (en) * 2018-09-05 2021-09-24 中国建材检验认证集团股份有限公司 Prestressed ceramic and preparation method thereof
CN109574638A (en) * 2018-12-29 2019-04-05 山东天汇研磨耐磨技术开发有限公司 A kind of high-bond ceramics section and its manufacturing method applying metal-rubber
CN110861191A (en) * 2019-11-28 2020-03-06 新乡学院 Method for reducing brittleness of Ru porcelain by compounding metal
CN112142484A (en) * 2020-09-18 2020-12-29 株洲三达电子制造有限公司 Preparation method of ceramic for ceramic sensor

Citations (1)

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Publication number Priority date Publication date Assignee Title
CN102353081A (en) * 2011-06-15 2012-02-15 朱巧荣 Ceramic plate and its production technology

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102353081A (en) * 2011-06-15 2012-02-15 朱巧荣 Ceramic plate and its production technology

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