CN103769801B - Manufacturing method for dumping station space bend of side bottom dumping car - Google Patents
Manufacturing method for dumping station space bend of side bottom dumping car Download PDFInfo
- Publication number
- CN103769801B CN103769801B CN201210406710.5A CN201210406710A CN103769801B CN 103769801 B CN103769801 B CN 103769801B CN 201210406710 A CN201210406710 A CN 201210406710A CN 103769801 B CN103769801 B CN 103769801B
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- China
- Prior art keywords
- plate
- bend
- base plate
- side bottom
- welded
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K31/00—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
- B23K31/02—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to soldering or welding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01B—PERMANENT WAY; PERMANENT-WAY TOOLS; MACHINES FOR MAKING RAILWAYS OF ALL KINDS
- E01B23/00—Easily dismountable or movable tracks, e.g. temporary railways; Details specially adapted therefor
- E01B23/02—Tracks for light railways, e.g. for field, colliery, or mine use
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Body Structure For Vehicles (AREA)
- Auxiliary Methods And Devices For Loading And Unloading (AREA)
Abstract
The invention discloses a manufacturing method for a dumping station space bend of a side bottom dumping car. The bend comprises a bottom plate, a lower upright plate, an upper bottom plate, an upper upright plate, a bend body, a lower rib plate group and an upper rib plate group. The manufacturing method includes: designing a fixture, mounting a positioning shelf, mounting the upper and lower bottom plates, the upper and lower upright plates, the upper and lower rib plate groups and the bend body and so on. The manufacturing method for the dumping station space bend of the side bottom dumping car is simple in step, is convenient to operate, is capable of manufacturing various dumping station space bends to match with different sizes of mine cars, and has broad application range; by means of the upper bottom plate I, the bend is convenient to change when being fretted or damaged, the operation is convenient and quick, the investment is reduced, and the economical benefit is improved.
Description
Technical field
The present invention relates to a kind of manufacture method of mine car space bend, empty particularly to a kind of side bottom dumping car discharge point
Between bend manufacture method.
Background technology
With the extension enlarging continuing to bring out with old mine of Newly-built mine, side bottom dumping car is as a kind of rail in mine
Means of transport, because it has the characteristics that sturdy and durable, maintenance is easy, can achieve the continuous dress continuous ore drawing of ore deposit, has wide making
Use space.But, due to being bar space bend, manufacture difficulty is larger, in manufacturing process often for its supporting unloading stage space bend
Expend substantial amounts of manpower and materials, have a strong impact on production efficiency.
Content of the invention
The invention aims to overcoming the problems referred to above, a kind of side bottom dumping car unloading stage space bend is provided to make
Method.
For reaching above-mentioned purpose, the method that the present invention adopts is: a kind of side bottom dumping car unloading stage space bend makes
Method it is characterised in that: described bend includes base plate, lower riser, upper plate, upper vertical plate, bend, lower web plate group, upper gusset
Group comprises the following steps:
1st, design and produce the frock of space bend overall length half；
2nd, setting positioning puts gear to base plate positioning；
3rd, mounting base, the base plate of lower honest material is placed in the region pull on tool locating baffle the position line and exists successively
0 ° ~ 50 ° of mine car bottom door opening angle each positioning toasts base plate at baffle position, then by base plate with positioning baffle plate spot welding firmly, makees
The substrate making for subsequent parts；
The 4th, lower riser is installed, riser under 0 ° ~ 50 ° position bakings of mine car bottom door opening angle, lower riser is welded on
On base plate；
The 5th, lower web plate group is installed, described lower web plate group includes two blocks of steel plates, two blocks of described steel plates are welded in base plate
And on lower riser；
6th, upper plate is installed, by upper plate together with lower riser and lower web plate bond pads；
7th, upper vertical plate is installed, toasts upper vertical plate, upper vertical plate is welded on upper plate；
8th, install gusset group, described upper gusset group includes two blocks of steel plates, and two blocks of described steel plates are welded in upper bottom
On plate and upper vertical plate；
9th, bend is installed, bend is welded on described upper vertical plate and upper gusset group；
10th, the half bar space bend splicing made two by above-mentioned steps is integral.
As a modification of the present invention, one piece of upper plate was installed before upper vertical plate is installed, described upper plate
Installation method is identical with the installation method of upper plate, after installing upper plate, upper plate is arranged on upper plate.
As a modification of the present invention, the temperature of described baking base plate is 900-1100 degree.
As a modification of the present invention, under described baking, the temperature of riser is 900-1100 degree.
The invention has the beneficial effects as follows:
The side bottom dumping car unloading stage space bend manufacture method of the present invention, step is simple, easy to operate, and can expire
The making of the not isometric mine car of foot supporting unloading stage space bend, applied widely, by, one piece of upper plate is installed more,
It is conveniently replaceable when bend abrasion or damage, convenient and swift, decrease input simultaneously, improve economic benefit.
Brief description
Fig. 1 is space of the present invention bend front view；
Fig. 2 is space of the present invention bend top view；
Fig. 3 is a-a sectional view in Fig. 1；
Fig. 4 is that space of the present invention bend makes frock schematic diagram；
The each part of in figure is:
1 base plate, 2 times risers, 3 upper plates, 4 upper plates, 5 upper vertical plates, 6 bends, 7 lower web plate groups, gusset group on 8.
Specific embodiment
The present invention is further illustrated below in conjunction with the accompanying drawings；
With reference to embodiment and referring to the drawings the invention will be further described it should be understood that following specific embodiment only
For the present invention being described rather than limiting the scope of the present invention.It should be noted that word " front " used in describing below,
" afterwards ", "left", "right", "up" and "down" refer to the direction of width in figure, word " interior " and " outward " refer respectively to towards or remote
Direction from particular elements geometric center.
A kind of side bottom dumping car unloading stage space bend manufacture method as described in Fig. 1 to Fig. 4, described bend includes
Base plate, lower riser, upper plate, upper vertical plate, bend, lower web plate group, upper gusset group comprise the following steps:
1st, design and produce the frock of space bend overall length half；Due to space bend due to entire length longer for ease of fortune
Defeated go into the well, typically all divide two sections of making.
2nd, setting positioning is put gear and is positioned to base plate 1；According to base plate 1 in total length distortionless according to mine car bottom door by 0 ° ~ 50 °
Open the size setting positioning baffle every 5 ° to position to base plate 1.
3rd, mounting base 1, the base plate 1 of lower honest material is placed in the region pull on tool locating baffle the position line successively
Toast base plate 1 at 0 ° ~ 50 ° each positioning baffle positions of mine car bottom door opening angle, temperature, at 900 DEG C ~ 1100 DEG C about, adopts thousand
The mode of jin top bending is leaned on the firm baffle in positioning again with positioning baffle plate spot welding firmly, the base making as subsequent parts
Plate.
4th, lower riser 2 is installed, the lower riser 2 having been pressed honest material under development size equally adopts burning torch successively at mine car bottom
The lower riser 2 of 0 ° ~ 50 ° position bakings of door opening angle, temperature, at 900 DEG C ~ 1100 DEG C about, then pulls calabash using jack
Lower riser 2 is close to pull by drawing position and is welded on the position of line on base plate 1 by reed.
The 5th, lower web plate group 7 is installed, 7 groups described of lower web plate includes two blocks of steel plates, two blocks of described steel plates are welded in bottom
On plate 1 and lower riser 2；
6th, upper plate 3 is installed, upper plate 3 is welded together with lower riser 2 and lower web plate group 7；
7th, upper vertical plate 5 is installed, toasts upper vertical plate 5, upper vertical plate 5 is welded on upper plate 3；
8th, install gusset group 8, described upper gusset group 8 includes two blocks of steel plates, and two blocks of described steel plates are welded in
On base plate 3 and upper vertical plate 5；
9th, bend 6 is installed, bend 6 is welded on described upper vertical plate 5 and upper gusset group 8；
10th, the half bar space bend splicing made two by above-mentioned steps is integral.
Embodiment 2:
One kind as embodiment 1 is effectively supplementary, installs one piece of upper plate 4, described is upper before installing upper vertical plate 5
The installation method of base plate 4 is identical with the installation method of upper plate 3, after installing upper plate 4, upper plate 3 is arranged on upper plate 4
On, follow-up upper vertical plate 5, upper gusset group 8, the bend 6 installed is identical with the method for embodiment 1.By, one piece of upper plate is installed more
4, it is conveniently replaceable in bend abrasion or when damage, convenient and swift.
The side bottom dumping car unloading stage space bend manufacture method of the present invention, step is simple, easy to operate, and can expire
The making of the not isometric mine car of foot supporting unloading stage space bend, applied widely, by, one piece of upper plate is installed more,
It is conveniently replaceable when bend abrasion or damage, convenient and swift, decrease input simultaneously, improve economic benefit.
The above, be only presently preferred embodiments of the present invention, is not the limit that the present invention is made with any other form
System, and any modification that the technical spirit of the foundation present invention is made or equivalent variations, still fall within present invention model required for protection
Enclose.
Claims (4)
1. a kind of side bottom dumping car unloading stage space bend manufacture method it is characterised in that: described bend include base plate, under
Riser, upper plate, upper vertical plate, bend, lower web plate group, upper gusset group, comprise the following steps:
1st, design and produce the frock of space bend overall length half；
2nd, setting positioning puts gear to base plate positioning；
3rd, mounting base, the base plate of lower honest material is placed in the region pull on tool locating baffle the position line successively in mine car
0 ° ~ 50 ° of bottom door opening angle each positioning toasts base plate at baffle position, then by base plate with positioning baffle plate spot welding firmly, as rear
The substrate that continuous part makes；
The 4th, lower riser is installed, riser under 0 ° ~ 50 ° position bakings of mine car bottom door opening angle, lower riser is welded on base plate
On；
5th, lower web plate group is installed, described lower web plate group includes two blocks of steel plates, by two blocks of described steel plates be welded in base plate and
On lower riser；
6th, upper plate is installed, by upper plate together with lower riser and lower web plate bond pads；
7th, upper vertical plate is installed, toasts upper vertical plate, upper vertical plate is welded on upper plate；
8th, install gusset group, described upper gusset group includes two blocks of steel plates, by two blocks of described steel plates be welded in upper plate with
And on upper vertical plate；
9th, bend is installed, bend is welded on described upper vertical plate and upper gusset group；
10th, the half bar space bend splicing made two by above-mentioned steps is integral.
2. side bottom dumping car according to claim 1 unloading stage space bend manufacture method it is characterised in that: installing
One piece of upper plate is installed before upper vertical plate, the described installation method of upper plate is identical with the installation method of upper plate, installs
After upper plate, upper plate is arranged on upper plate.
3. side bottom dumping car according to claim 1 unloading stage space bend manufacture method it is characterised in that: described
The temperature of baking base plate is 900-1100 degree.
4. side bottom dumping car according to claim 1 unloading stage space bend manufacture method it is characterised in that: described
The temperature of the lower riser of baking is 900-1100 degree.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210406710.5A CN103769801B (en) | 2012-10-23 | 2012-10-23 | Manufacturing method for dumping station space bend of side bottom dumping car |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210406710.5A CN103769801B (en) | 2012-10-23 | 2012-10-23 | Manufacturing method for dumping station space bend of side bottom dumping car |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103769801A CN103769801A (en) | 2014-05-07 |
| CN103769801B true CN103769801B (en) | 2017-02-01 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210406710.5A Active CN103769801B (en) | 2012-10-23 | 2012-10-23 | Manufacturing method for dumping station space bend of side bottom dumping car |
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| Country | Link |
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| CN (1) | CN103769801B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108161364A (en) * | 2017-12-29 | 2018-06-15 | 珠海十字门中央商务区建设控股有限公司 | Hyperbolic bending component processing technology |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104057256B (en) * | 2014-06-26 | 2017-01-04 | 南京梅山冶金发展有限公司 | A kind of manufacture method of down-hole big bucket capacity scraper lifting large arm |
| CN105945099B (en) * | 2016-06-08 | 2018-07-31 | 中冶华天南京工程技术有限公司 | Sintering circular-cooler bend manufacturing method |
| CN113684729B (en) * | 2021-09-29 | 2023-02-03 | 安徽马钢矿业资源集团姑山矿业有限公司 | Curved rail structure of unloading station of bottom-dump mine car and improvement method thereof |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3565336A (en) * | 1967-09-13 | 1971-02-23 | James Walker & Co Nederland Nv | Railway track support structure |
| CN2474428Y (en) * | 2001-03-08 | 2002-01-30 | 北京恩菲科技产业集团 | Two sheft type 10 m3 bottom discharge mine car and its discharging bend |
| CN2518826Y (en) * | 2001-12-06 | 2002-10-30 | 山东黄金集团烟台设计研究工程有限公司 | Angular acceleration-free cylindrical correction curve unloading bend |
| CN1656285A (en) * | 2002-05-28 | 2005-08-17 | 蒂森克鲁普技术股份公司 | Driveway, driveway module, and method for the production thereof |
| EP1130162B1 (en) * | 2000-02-29 | 2005-08-31 | Pfleiderer Infrastrukturtechnik GmbH & Co. KG | Concrete-free sleeper |
| CN101522991A (en) * | 2006-09-13 | 2009-09-02 | 马克斯·博格建筑两合公司 | Trackway and method for manufacturing a trackway |
-
2012
- 2012-10-23 CN CN201210406710.5A patent/CN103769801B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3565336A (en) * | 1967-09-13 | 1971-02-23 | James Walker & Co Nederland Nv | Railway track support structure |
| EP1130162B1 (en) * | 2000-02-29 | 2005-08-31 | Pfleiderer Infrastrukturtechnik GmbH & Co. KG | Concrete-free sleeper |
| CN2474428Y (en) * | 2001-03-08 | 2002-01-30 | 北京恩菲科技产业集团 | Two sheft type 10 m3 bottom discharge mine car and its discharging bend |
| CN2518826Y (en) * | 2001-12-06 | 2002-10-30 | 山东黄金集团烟台设计研究工程有限公司 | Angular acceleration-free cylindrical correction curve unloading bend |
| CN1656285A (en) * | 2002-05-28 | 2005-08-17 | 蒂森克鲁普技术股份公司 | Driveway, driveway module, and method for the production thereof |
| CN101522991A (en) * | 2006-09-13 | 2009-09-02 | 马克斯·博格建筑两合公司 | Trackway and method for manufacturing a trackway |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108161364A (en) * | 2017-12-29 | 2018-06-15 | 珠海十字门中央商务区建设控股有限公司 | Hyperbolic bending component processing technology |
Also Published As
| Publication number | Publication date |
|---|---|
| CN103769801A (en) | 2014-05-07 |
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Address after: 210039 new building, Zhonghua Gate, Yuhuatai District, Jiangsu, Nanjing Patentee after: Nanjing Baodi Meishan Industrial City Development Co.,Ltd. Patentee after: SHANGHAI MEISHAN IRON & STEEL Co.,Ltd. Address before: 210000 zhonghuamenwai new building, Nanjing, Jiangsu Patentee before: NANJING MEISHAN METALLURGY DEVELOPMENT Co.,Ltd. Patentee before: SHANGHAI MEISHAN IRON & STEEL Co.,Ltd. |
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Effective date of registration: 20211115 Address after: 210039 Zhonghua Menwai Xinjian, Yuhuatai District, Nanjing City, Jiangsu Province Patentee after: Nanjing Baodi Meishan Industrial City Development Co.,Ltd. Address before: 210039 Zhonghua Menwai Xinjian, Yuhuatai District, Nanjing City, Jiangsu Province Patentee before: Nanjing Baodi Meishan Industrial City Development Co.,Ltd. Patentee before: SHANGHAI MEISHAN IRON & STEEL Co.,Ltd. |
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