CN103764500B - Method for creating controlled atmospheres without containment on automated packaging lines - Google Patents

Method for creating controlled atmospheres without containment on automated packaging lines Download PDF

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Publication number
CN103764500B
CN103764500B CN201280041571.9A CN201280041571A CN103764500B CN 103764500 B CN103764500 B CN 103764500B CN 201280041571 A CN201280041571 A CN 201280041571A CN 103764500 B CN103764500 B CN 103764500B
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CN
China
Prior art keywords
container
eductor
atmosphere
controlled atmosphere
jet
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
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CN201280041571.9A
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Chinese (zh)
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CN103764500A (en
Inventor
M·勒蒂尔迈
F·布坎
E·沙尔夫
A·普瓦里耶
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LAir Liquide SA pour lEtude et lExploitation des Procedes Georges Claude
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LAir Liquide SA pour lEtude et lExploitation des Procedes Georges Claude
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Publication of CN103764500A publication Critical patent/CN103764500A/en
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Publication of CN103764500B publication Critical patent/CN103764500B/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B31/00Packaging articles or materials under special atmospheric or gaseous conditions; Adding propellants to aerosol containers
    • B65B31/04Evacuating, pressurising or gasifying filled containers or wrappers by means of nozzles through which air or other gas, e.g. an inert gas, is withdrawn or supplied
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B31/00Packaging articles or materials under special atmospheric or gaseous conditions; Adding propellants to aerosol containers
    • B65B31/04Evacuating, pressurising or gasifying filled containers or wrappers by means of nozzles through which air or other gas, e.g. an inert gas, is withdrawn or supplied
    • B65B31/041Evacuating, pressurising or gasifying filled containers or wrappers by means of nozzles through which air or other gas, e.g. an inert gas, is withdrawn or supplied the nozzles acting from above on containers or wrappers open at their top
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B67OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67CCLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
    • B67C3/00Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus; Filling casks or barrels with liquids or semiliquids
    • B67C3/02Bottling liquids or semiliquids; Filling jars or cans with liquids or semiliquids using bottling or like apparatus
    • B67C3/22Details
    • B67C3/222Head-space air removing devices, e.g. by inducing foam

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  • Chemical & Material Sciences (AREA)
  • Dispersion Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Vacuum Packaging (AREA)
  • Filling Of Jars Or Cans And Processes For Cleaning And Sealing Jars (AREA)

Abstract

A method and an installation seeking to create a controlled atmosphere in the head space of a product storage container in an installation of the type in which the following measures are taken continuously: - the container is partially filled with the product to a given fill level; - the upper part of the container is placed in contact with a treatment gaseous atmosphere aimed at removing all or some of the air present in the container above said fill level and at installing the required controlled atmosphere above said level; - the upper edge of the container is sealed or closed using a suitable means; - the controlled atmosphere being installed upstream of and/or during sealing, characterized in that the controlled atmosphere is installed in an uncontained injection zone by using at least one injector of tubular type oriented in the injection zone in such a way that at least one of the components of the velocity of the sprayed gas is the opposite to the direction of travel of the containers, and in that the injector is supplied with flow that is turbulent.

Description

For producing the method for controlled atmosphere on automatic packaging production line without restrictions
Technical field
The present invention relates to the field producing the method for the atmosphere of change on the article in automatic packaging production line or product, food or other objects." atmosphere of change " means the atmosphere different from ambient air, such as when placing stopper or not long ago fashionable dress have the inerting in space on the bottle of liquid or the liquid of container.
State " on liquid space " or " gaseous state cover " hereinafter will use on indistinction ground, the concept of this statement is the packing of product, known by the professional of particularly food, beverage and cosmetic field, mean the space (until receiving the top neck of final closing appliance) be positioned in container on liquid level.
Background technology
The bottling of the product of any type that relate generally to of the present invention needs the atmosphere improved to protect product to occupy from oxygen, moisture, airborne pollutant and other dusts and packaging.Following example can be enumerated:
The bottling of-beverage (such as fruit juice, vitamin drinks, wine, mineral water etc.)
The bottling of-oils (food or other)
-cosmetics (such as frost, shampoo, essential oil etc.) are loaded in flask, bottle or various container
-the various products (such as ointment, frost, vaccine, active component, ferment etc.) of medical field are loaded in flask, bottle or various container
The tinning of-food
-paint canned
The packaging of-combustible products (gasoline, solvent etc.)
-etc.
The realization of the atmosphere of described change generally includes the constraint of part in the form of channels, wherein injects process gas (such as nitrogen) in the channel.Most systems gas spout is housed in case discharge from space liquid by the atmosphere in passage the air that substitutes.Container or the bottle delivery system in passage is advanced.Conveyer can have very different technology, circular movement formula conveyer of such as continuous-moving type belt conveyor, retrusive delivery system, carrousel type etc.
These prior aries give good result under many circumstances, but may have following shortcoming (namely can not meet the requirements of Specification) under some technical situation:
-when delivery speed is very high: such as the manufacturing line of 50cl beverage bottle, speed can reach that 40000 bottles are per hour and delivery speed can reach 1.6m/sec(meter per second).The time of evacuation of air then in filling liquid needed for space needs the passage length quite grown, and is approximately 50 to 70cm or even 1m.On the longer liquid of passage, the atmosphere quality in space can better (such as in obtained remnant oxygen);
The selection of-inerting passage can be reflected in problem in some cases, be reflected in even its downstream-such as get the position of stopper-event during dangerous situation.The collision be associated with the impossibility spraying bottle is because the existence of lid can cause explosion or disengaging, the loss of bottle and the significant disruption in producing of lid;
-in field of food clean constraint be very important, and need interruption periodically and often with cleaning and disinfection production line.So passage occurs extra pollution risk and the decontamination difficulty therefore produced due to extra pollution risk adds manufacturing line clearing times;
-in addition, the selection of passage technology reflects another shortcoming: fail to process the connector stage.Put it briefly, described container or bottle meeting shift-in air in the short range between the end and the position of placing stopper of passage, described distance is no more than 20cm.Here in distance, air is by little by little emptying and alternative for the nitrogen contained in space on liquid.When delivery speed is very fast and distance between the end of passage and connector is very large, this phenomenon is provable is vital;
-in the face of this phenomenon, solution be made up of the process before cap cannot be imagined, because these machines can not be comprised in the channel due to the size of the machine of placement stopper and technology.Therefore perform the placement of stopper in atmosphere, and current in practice with existing installation, it is believed that the atmosphere in space on the liquid that produces in upstream keeps gratifying level, although inevitable the mixing with surrounding air of part.
Infer that capacity rating is larger thus, oxygen content is higher, and oxygen content can reach 10%, and the remaining level of oxygen on liquid in space is difficult to reappear.
Therefore should be understood that, can possess a kind of atmosphere for setting up this change, meet concrete specification, the solution of novelty particularly in very high rate of delivery situation can be favourable.
Can see in more detail hereinafter, the present invention sets about the solution proposing a kind of novelty for realizing unlimited standard process.
The method especially by the movement by noticing bottle naturally facilitate atmosphere from liquid space discharge and design.
The air pressure in space on liquid as a reference (bar pressure or the pressure substantially in this level), the bottle in moving is subject to micro-superpressure and is subject to tiny structure on rear portion on front end.
This can cause the flowing of atmosphere naturally: described atmosphere is discharged by rear portion and by the gas instead (this phenomenon is shown in Figure 1) from front portion.
Summary of the invention
Therefore wish according to the invention provides a kind of configuration for:
-by guaranteeing that the atmosphere before being positioned at container is required suitable atmosphere, such as nitrogen carrys out from then on phenomenon and benefits.In this case, the initial atmosphere (can be air) from space on liquid is discharged through rear portion naturally, and the process atmosphere be present in before container replaced, and that such as launches with the direction of relative with the movement of container in equipment (on the contrary) blows nitrogen;
-to keep in the front of container needed for atmosphere, such as nitrogen, until downstream part is placed close the top stopper of neck or other devices;
-using at least one eductor, the size design of this eductor is that very important element of the present invention-this is discussed later, and this eductor is for generation of air-flow or gas jet.The both sides that are placed in conveyer can be used and with at least one but preferred two eductors of the direction orientation contrary with the movement of container or bottle.
Described eductor is such as made up of pipe, this pipe has the cross-sectional plane (but this is only exemplary) of preferably foursquare, rectangle or circle, be as will be appreciated, the object of the invention is to operate without any constraint measure, therefore the gas sprayed by eductor appeared at around in the ambient air in pending region.Therefore the direction of air-flow or gas jet is designed to, and its at least one parts are in the reversing sense in container or bottles shift direction.
It must be understood that, container " upper limb " or " neck opening " can be mentioned in this application, this is clearly for one of skill in the art, namely undoubtedly can before the end of manufacturing line is airtight with certain device at this container, and the open top through container is filled.
Therefore the present invention relates to one and is intended to at mobile device (crawler-type equipment, with the equipment of spool, installation à d é filement) on the liquid of the container for storage products, in space, produce the method for controlled atmosphere, in this mobile device, implement following measures:
-with product, container part is filled to given filling level;
-make top section and the gaseous state process atmosphere of container, this gaseous state process atmosphere be intended to discharge all or some to be present in container and higher than the air of described filling level, and above described filling level, required controlled atmosphere is laid in place;
-utilize suitable device by the sealing of the upper limb of container or close;
-in the upstream of sealing and/or the foundation realizing controlled atmosphere during sealing,
It is characterized in that, this controlled atmosphere is set up at unconfined inlet zone by adopting at least one tube-type jet, described tube-type jet can spray gaseous state process atmosphere towards the upper limb of the container in inlet zone, and in inlet zone, be oriented such that at least one component of the speed of institute's jet gas is relative with the moving direction of container, and be, supply air flow in this eductor is can realize the turbulent fluidised form of Reynolds number between 5000 to 20000 (airflow state, r é gime d ' é coulement).
Therefore spray by means of adopted special conditions of contract when without pipeline, unshielded cover, outdoor carry out in unconfined space.
As mentioned above, sealing upstream and/or during sealing, set up controlled atmosphere.
Therefore, the quick travel of container in some production scene can be considered, because close and once it is necessary for limiting free space before having realized described controlled atmosphere, otherwise air can enter container again, therefore according to circumstances, described injection can before placement cap, stopper or lid and/or period occur, and therefore according to before closing and closed period or the regulation at actual closed period.
The present invention also relates to a kind of equipment for packaging product continuous in storage container, in the equipment of this type, take following measures:
-with product, container part is filled to a given filling level;
-upper part of container is contacted with gaseous state process atmosphere, this gaseous state process atmosphere is intended to remove all or some and is present in air above filling level described in container, and sets up required controlled atmosphere above described filling level;
-adopt suitable device by the sealing of the upper limb of container or close;
-in the upstream of sealing and/or the foundation realizing controlled atmosphere during sealing,
It is characterized in that, described controlled atmosphere is set up in unconfined inlet zone, described inlet zone is provided with at least one tube-type jet, this eductor can launch gaseous state process atmosphere towards the upper container edge in inlet zone, and at least one eductor described is oriented such that in this inlet zone at least one component of the speed of launched gas is contrary with the direction of container movement.
Accompanying drawing explanation
Other feature & benefits of the present invention can for exemplary and anything but restrictively object provide, more clearly manifest in the hereafter description made with reference to the accompanying drawings, wherein:
-Fig. 1 is the schematic diagram (that is, internal atmosphere (on liquid space) posteriorly move and to be in gas instead before container gas wherein) moving the phenomenon that period occurs naturally at container.
-Fig. 2 is the schematic diagram of the phenomenon set up by means of condition of the present invention.
-Fig. 3 gives the schematic diagram of the eductor for being implemented evaluation work by applicant, and this figure is cross sectional drawing, is wherein referred to considered principal parameter.
-Fig. 4 is the partial schematic diagram according to one embodiment of the invention.
-Fig. 5 is partial schematic diagram according to another embodiment of the present invention.
Detailed description of the invention
Explain fully in being described above by the phenomenon shown in Fig. 1 and Fig. 2, no longer repeat at this.
Fig. 4 and Fig. 5 gives the clear view according to two embodiments of the present invention.
The container (comprising product) be transported to for by all suitable devices (stopper, nut etc.) sealing or closed station can be clear that in these two examples.
Be arranged in the inlet zone at very short range injected upstream (according to the present invention preferably more than 20cm) place of containment station, container runs into the gas jet of being ejected by two eductors under the condition of flow according to the present invention and size, described eductor be placed in conveyer both sides and towards the opposite sense of container or bottles shift:
-Fig. 4 shows the situation two strands of jets being guided to the same area of conveyer.
-Fig. 5 shows the embodiment in the region jet that two strands offset a little being guided to conveyer, and this can comprise longer conveyor lengths and therefore have the more time for removing air from space on liquid.
The work (experiment and modeling) undertaken by applicant shows, and in this configuration that container sprays above, the atmosphere quality (the remaining level of oxygen such as reached in space on liquid) that liquid is set up in space can be affected by following parameter:
-packaging the time, in other words fully reach the atmosphere and the time needed for effect substituted by suitable atmosphere that shift space on liquid.This time depends on itself:
Zero atmosphere in the reverse direction blow speed, such as nitrogen,
The speed (contrary with blowing direction) of zero container movement,
Zero blows the available range between the crawl of stopper (or other closing appliances) at gas,
The volume in space on zero liquid;
-remaining level of oxygen in the jet-stream wind (such as nitrogen) in forward position sending into bottle or container.
Definitely, applicant carried out the work being injected in the parameter of the level of oxygen of the nitrogen stream on container for studying impact, object is the minimized condition of the mixing promoting atmosphere and the ambient air sprayed.
This work illustrates, to the influential parameter of the oxygen content in nitrogen stream is:
Distance between zero eductor and pending district
The speed of zero process gas
Zero fluidised form
The reference point of zero jet is relative to the position of jet-core region
Zero gas jet or air-flow are relative to the cross-sectional plane on pending surface
In order to disambiguation, " the pending surface " mentioned is referred to the cross-sectional plane of " neck opening " of container in the present invention, namely carry out the open top of the container of product filling through it.
Therefore following parameter is adopted to perform this work,
The diameter D of-tube-type jet
Inerting distance between-eductor and pending surface: H
The character of-jet gas: nitrogen
The speed of-gas: v
Reference point inside-jet is relative to the distance of jet-core region: d
(showing these parameters in fig. 3)
Observed result can be summed up as follows.
1 – distance H(is between eductor and pending surface) impact
The tube-type jet that uses diameter to be 44mm has made various assessment and described assessment draws under multiple gas velocity (2,4,6 and 8m/s) in turbulent fluidised form.
This assessment is clearly shown that, the distance parameter between eductor and pending district has tremendous influence to the oxygen content that jet-core region observes:
-the residual oxygen that obtains in given speed along with distance increase and increase
-when eductor is removed from pending surface, oxygen level be maintained, must moving velocity be increased
-for short range (such as 5,10cm), no matter the speed of jet is how many, and atmosphere all keeps very accurately (100ppm or less).
But, known in practice, due to the size of stopper place machine, eductor may be placed in very near the position of container hardly.So from stopper, spray station is laid that district removes is necessary sometimes, even if minimum in order to be down to by air consumption, has made maximum effort distance minimally to obtain the atmosphere on liquid really up to specification.
As described in more detail below, according to the distance of the present invention preferably more than 20cm, even for the specification of the strictest residual oxygen (or other pollutantss) more preferably no more than the distance of 15cm.
This is because, according to a preferred embodiment of the invention, can adopt and be less than 20cm(particularly, according to the specification at each scene, in order to residual volume is less than the target of 2%) and more preferably less than 15cm(particularly in order to residual volume is less than the target of 1%) eductor and pending district between distance.
2- the impact of fluidised form
By means of according to Reynolds number, the reading of the oxygen content at jet-core region place, assessment gas flow pattern is on the impact of diameter to be 30mm, distance H the be tube-type jet of 15cm.
Reynolds number is expressed as:
R=ρ vD/ μ, wherein
ρ=density (kg/m 3)
V=gas velocity (m/s)
D=eductor diameter (m)
μ=dynamic viscosity (Pas).
This work illustrates, should avoid the transient condition between laminar flow and turbulent flow, and in this situation, oxygen content is very high (reaching 3%).
Reynold's equation illustrates relating to of speed and diameter: then it demonstrate that in laminar flow regime, keep stable be very difficult, especially sizable diameter (>50mm) is directed to, then speed is had to very little, flow is also very little, and the time of therefore packing increases and very short to the distance of eductor.
Therefore, be preferably placed in turbulent according to the present invention, wherein 5000<Re<20000, but preferably relatively low speed is to limit the consumption of gas.
3 – the impact of eductor diameter
According to the distance at the center from reference point to gas jet, for multiple gas velocity, set up the oxygen content curve in jet in situations:
-D=44mm
-H=20cm
-v=1,2,5 or 10m/s
Seem can draw to draw a conclusion:
-for H value (20cm) constant herein, lower speed (1 and 2m/s) can not provide gratifying atmosphere performance (residual oxygen is higher than 4%).
As long as the reference point of-jet is mobile away from jet-core region, the degeneration of residual oxygen will be noticed.
-for hope with the region of remaining level of oxygen process being up to 2%, it is necessary (certainly, when being the diameter tested herein) that diameter is no more than 22mm.
Can not be attempted by any way by technical interpretation subsequently to limit the present invention, can reasonably imagine: when moving apart jet-core region, by means of Venturi effect, the suction that compared with the outside of the jet contacted with air, the inside of jet is subject to the air of Around Jet affects darker.And can imagine, Venturi effect can affect the outer field scope of jet, described scope relevant with the speed of gas (therefore relevant with Reynolds number), the higher affected layer of speed is thicker, and can pollute very most jet for shorter jet diameter or very high speed extraneous air.
In this article, according to the specification of production scene, preferably take eductor size to be greater than the size of pending district size significantly according to the present invention, especially wherein the cross-sectional plane of eductor is at least the twice of pending skin area, is more preferably at least three times even.
The test of the bottling about juice-type beverage is performed, under the condition of following summary according to the present invention:
-PET bottle
-capacity 0.5 liter, recess diameter=32mm
-production line rate=40000 bottle/hour
-inerting target: <5% residual oxygen on liquid in gaseous state cover
-adopting two eductors offset, diameter is 76mm
-flow: 100Nm 3the every eductor of/h
Distance between-eductor and neck is 15cm
Obtain the remaining level of oxygen of about 2% under these conditions, this meets on-the-spot determined specification completely.
It is pointed out that (inerting passage is 1 meter long, and inerting air consumption is 100Nm by means of comparative art methods 3/ h) to drop to the remaining oxygen consumption being less than 8% be impossible.

Claims (10)

1. be intended to the method producing controlled atmosphere in a mobile device on the liquid of the container of storage products in space, take following measures in the device:
-fill the given filling level of described container to by means of product section;
-make top section and the gaseous state process atmosphere of described container, this gaseous state process atmosphere be intended to discharge all or some to be present in described container and higher than the air of described filling level, and required controlled atmosphere is laid above described filling level;
-utilize suitable device by the sealing of the upper limb of described container or close;
-in the upstream of sealing and/or the foundation realizing described controlled atmosphere during sealing,
It is characterized in that, in unconfined inlet zone, described controlled atmosphere is set up by adopting at least one tube-type jet, described tube-type jet can spray gaseous state process atmosphere towards the upper limb of the described container in described inlet zone, and in this inlet zone, be oriented such that at least one component of the speed of sprayed gas is relative with the moving direction of container, and, to this eductor supply air flow, the turbulent fluidised form of Reynolds number between 5000 to 20000 can be realized.
2. method according to claim 1, is characterized in that, the diameter design of described eductor becomes to make the cross-sectional plane of the jet produced from this eductor to be the twice of pending skin area.
3. method according to claim 1, is characterized in that, the diameter design of described eductor becomes to make the cross-sectional plane of the jet produced from this eductor to be three times of pending skin area.
4. method according to claim 1 and 2, is characterized in that, the distance between described eductor and pending region is less than 20cm.
5. method according to claim 3, is characterized in that, the distance between described eductor and pending region is less than 15cm.
6., for an equipment for packaging product continuously in storage container, in the device, take following measures:
-with described product, described container part is filled to a given filling level;
-upper part of described container is contacted with gaseous state process atmosphere, this gaseous state process atmosphere is intended to remove all or some and is present in this container and the air be in above described filling level, and sets up required controlled atmosphere above described filling level;
-adopt suitable device by the sealing of the upper limb of described container or close;
-sealing upstream and/or during sealing, set up described controlled atmosphere,
It is characterized in that, described controlled atmosphere is set up in unconfined inlet zone, described inlet zone is provided with at least one tube-type jet, this eductor can launch gaseous state process atmosphere towards the upper limb of the described container in described inlet zone, and at least one eductor described is oriented such that in this inlet zone at least one component of the speed of launched gas is relative with the moving direction of described container.
7. equipment according to claim 6, is characterized in that, the diameter design of described eductor becomes to make the cross-sectional plane of the jet produced from this eductor to be the twice of pending skin area.
8. equipment according to claim 6, is characterized in that, the diameter design of described eductor becomes to make the cross-sectional plane of the jet produced from this eductor to be three times of pending skin area.
9. the equipment according to claim 6 or 7, is characterized in that, the distance between described eductor and pending region is less than 20cm.
10. equipment according to claim 9, is characterized in that, the distance between described eductor and pending region is less than 15cm.
CN201280041571.9A 2011-08-26 2012-07-18 Method for creating controlled atmospheres without containment on automated packaging lines Expired - Fee Related CN103764500B (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
FR1157570A FR2979327B1 (en) 2011-08-26 2011-08-26 PROCESS FOR PRODUCING CONTROLLED CONTROLLED ATMOSPHERES ON AUTOMATED PACKAGING LINES
FR1157570 2011-08-26
PCT/FR2012/051701 WO2013030477A1 (en) 2011-08-26 2012-07-18 Method for creating controlled atmospheres without containment on automated packaging lines

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CN103764500A CN103764500A (en) 2014-04-30
CN103764500B true CN103764500B (en) 2015-06-03

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US (1) US20140208692A1 (en)
EP (1) EP2748068B1 (en)
CN (1) CN103764500B (en)
AU (1) AU2012300715A1 (en)
BR (1) BR112014004390A2 (en)
ES (1) ES2545856T3 (en)
FR (1) FR2979327B1 (en)
WO (1) WO2013030477A1 (en)

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FR3093328B1 (en) 2019-02-28 2021-02-19 Bonduelle Sa Ets Product packaging process
FR3093327B1 (en) 2019-02-28 2021-02-26 Bonduelle Sa Ets Tin can

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FR2979327A1 (en) 2013-03-01
US20140208692A1 (en) 2014-07-31
EP2748068A1 (en) 2014-07-02
FR2979327B1 (en) 2013-09-27
CN103764500A (en) 2014-04-30
WO2013030477A1 (en) 2013-03-07
AU2012300715A1 (en) 2014-02-27
BR112014004390A2 (en) 2017-03-21
ES2545856T3 (en) 2015-09-16
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