CN103759857A - Material pipeline tracing heat on-line monitoring system - Google Patents
Material pipeline tracing heat on-line monitoring system Download PDFInfo
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- CN103759857A CN103759857A CN201410033202.6A CN201410033202A CN103759857A CN 103759857 A CN103759857 A CN 103759857A CN 201410033202 A CN201410033202 A CN 201410033202A CN 103759857 A CN103759857 A CN 103759857A
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Abstract
The invention discloses a material pipeline tracing heat on-line monitoring system which comprises multiple material pipelines, multiple wireless temperature collectors and a wireless collecting server. Each material pipeline is divided into N sections according to the coefficient of heat release of the corresponding material pipeline and the distance between the corresponding material pipeline and the rest corresponding material pipelines, the wireless temperature collectors are arranged at the starting position, the tail position and the section positions of each material pipeline, and tracing heat devices are arranged at all the sections of each material pipeline. The wireless collecting server comprises a temperature control module, the wireless collecting server receives temperature data sent by the wireless temperature collectors, the temperature control module compares temperature data information measured by each wireless temperature collector and a preset temperature value, when the temperature values of the material pipelines are lower than the preset temperature value, the tracing heat devices are started, and when the temperature values of the material pipelines are higher than the preset temperature value, the tracing heat devices are stopped. According to the material pipeline tracing heat on-line monitoring system, the temperature of the material pipelines can be grasped at any time, heat is utilized reasonably, and the purpose of saving energy is achieved.
Description
Technical field
The present invention relates to on-line monitoring field, particularly a kind of material pipe is accompanied hot online monitoring system.
Background technology
Material pipeline companion heat is the basic guarantee facility of the normal stable operation of northern chemical plant installations, also be the big factors that causes plant energy consumption, material consumption to increase, current material pipeline companion heat generally has two kinds of modes: steam tracing and electric tracing, electric tracing is to compensate by companion's hot body as the thermal loss in art production process such as container, pipeline, to maintain the most rational medium technological temperature with electric heating.Before making line clogging front or icing, just can find the bust situation of heat tracing pipe temperature, go in time to handle it, fault is solved and before generation, just seems extremely important.
Summary of the invention
The present invention has designed and developed a kind of material pipe and has accompanied hot online monitoring system, this system can be grasped the temperature of material pipe at any time, rationally heat application also reaches energy-conservation object, and making material pipe before obstruction or before freezing just can finding pipe material temperature bust situation, handles it in time.
Technical scheme provided by the invention is:
Material pipe is accompanied a hot online monitoring system, comprising:
Many material pipes;
A plurality of wireless temperature acquisition machines, it is arranged on described many material pipes, concrete set-up mode is: according to the distance between the coefficient of heat transfer of every material pipe and this material pipe and rest materials pipeline, every material pipe is divided into N section, then beginning, ending place and segmentation place at every material pipe is provided with described wireless temperature acquisition machine, at each section of place of every material pipe, is provided with heating device;
Wireless collection server, it includes temperature control modules, described wireless collection server receives the temperature data information of sending by wireless mode from a plurality of wireless temperature acquisition machines, the temperature data information that described temperature control modules is surveyed according to each wireless temperature acquisition machine is compared with predefined temperature value, when the temperature value of material pipe lower than set temperature value time, heating device starts working to maintain the temperature of material pipe, when the temperature value of material pipe higher than set temperature value time, heating device quits work.
Preferably, described material pipe is accompanied hot online monitoring system, also comprise a temperature acquisition monitoring host computer, the temperature data information that its reception wireless collection server sends is also analyzed, demonstrate the title of each wireless temperature acquisition machine collection point, temperature value, the change curve of temperature and temperature form.
Preferably, described material pipe is accompanied hot online monitoring system, also comprises a portable monitor, and it carries out communication by 3G or WIFI network with described wireless collection server and is connected.
Preferably, described material pipe is accompanied hot online monitoring system, distance between described every material pipe and rest materials pipeline is measured by a laser ranging system, the distance between this material pipe and all the other one or more material pipes the distance between 2～20 centimetres and between this material pipe and all the other one or more material pipes be greater than the separation place of 20 centimetres carry out segmentation and arrange one described in wireless temperature acquisition machine.
Preferably, described material pipe is accompanied hot online monitoring system, describedly according to the coefficient of heat transfer of every material pipe, carry out segmentation, when transmission medium surpasses a specific threshold from a position of material pipe to the temperature change value of another position material pipe, segmentation is carried out in the position that surpasses described specific threshold in temperature change value, and described specific threshold is 3～5 ℃.
Preferably, described material pipe is accompanied hot online monitoring system, and described heating device is steamtraced piping, and it is sleeved on described material pipe.
Preferably, described material pipe is accompanied hot online monitoring system, beginning, ending place and segmentation place at every material pipe are provided with two described wireless temperature acquisition machines along the diverse location place on the circumferencial direction of this material pipe, described steamtraced piping is divided into two parts by dividing plate steamtraced piping vertically, when the first half radially of one section of material pipe or the temperature value of the latter half lower than set temperature value time, separately the material pipe of the first half or the latter half is heated.
Preferably, described material pipe is accompanied hot online monitoring system, described radio temperature sensor is arranged on described material pipe in the mode of clamping hoop type, and described radio temperature sensor comprises temperature sensor and be arranged on the temp probe on temperature sensor, and described temperature sensor is to be made by aluminum alloy materials.
Preferably, described material pipe is accompanied hot online monitoring system, when between described wireless temperature acquisition machine and wireless collection server surpass 300 meters time, between described wireless temperature acquisition machine and wireless collection server, radio repeater station is installed, in described wireless collection server, is provided with fire wall.
Preferably, described material pipe is accompanied hot online monitoring system, described each heating device is all electrically connected to a controller, wireless telecommunications between described controller and described wireless collection server, the temperature data information that described temperature control modules is surveyed each wireless temperature acquisition machine and the result of predefined temperature value comparison send to described controller, make described controller control the keying of heating device.
Material pipe of the present invention is accompanied hot online monitoring system, compared with prior art, the one, material pipe is carried out to staging treating, in the beginning of material pipe, ending place and segmentation place are provided with wireless temperature acquisition machine, at every section, locate to be also provided with heating device, can to certain section, heat separately like this, when certain section of material pipe, need to accompany hot time and just need to heat it, rationally utilize heat energy, save electric energy.The 2nd, according to heat radiation effect, the very near material pipe of distance can influence each other, can to material pipe, carry out segmentation according to the distance between certain root material pipe and other material pipe like this, the place of near distance is one section, the place of distance is one section, and one of near distance section of material pipe temperature comparatively speaking can be higher like this, when it is lower than the temperature value of setting, the time that it is heated comparatively speaking also can be shorter, to reach energy-conservation object.The 3rd, according to the coefficient of heat transfer of material pipe, it is carried out to segmentation, make wireless temperature acquisition machine can measure the temperature changing trend of material pipe, and the number of wireless temperature acquisition machine is reasonably set.The 4th, be provided with controller, heating device is all electrically connected to controller, and when wireless collection server sends to the result of the temperature value comparison of the temperature value of material pipe and setting after controller, controller can be controlled the keying of heating device automatically, automaticity is high, has saved manpower.The 5th, steamtraced piping is divided into two parts steamtraced piping vertically by a dividing plate, like this when the first half or the latter half temperature lower than set temperature value time, can to the first half or the latter half, heat separately separately, saved the energy.The 6th, wireless temperature acquisition machine adopts clamping hoop type mounting means, constructs very convenient, without operations such as perforate, welding.Temperature sensor adopts the high commercial aluminum alloy of coefficient of heat conductivity to process, and collecting efficiency is high.Wireless collection Servers installed has fire wall, guarantees the security of system.
Accompanying drawing explanation
Fig. 1 accompanies hot online monitoring system to be related to schematic diagram for inventing described material pipe.
Embodiment
Below in conjunction with accompanying drawing, the present invention is described in further detail, to make those skilled in the art can implement according to this with reference to instructions word.
As shown in Figure 1, the invention provides a kind of material pipe and accompany hot online monitoring system, comprising:
Many material pipes, material pipe can closely be arranged side by side, and material pipe also can be described as material pipeline;
A plurality of wireless temperature acquisition machines, it is arranged on described many material pipes, concrete set-up mode is: according to the distance between the coefficient of heat transfer of every material pipe and this material pipe and rest materials pipeline, every material pipe is divided into N section, specifically be divided into how many sections, will be according to actual parameter, by calculating, decide the length of each section, first according to the coefficient of heat transfer of every material pipe, when transmission medium surpasses a specific threshold from a position of material pipe to the temperature change value of another position material pipe, segmentation is carried out in the position that surpasses described specific threshold in temperature change value, described specific threshold can be set as 4 ℃, then by a laser ranging system, measure the distance between described every material pipe and rest materials pipeline, the distance between this material pipe and rest materials pipeline the distance between 2～20 centimetres and between this material pipe and rest materials pipeline be greater than the separation place of 20 centimetres also carry out segmentation and arrange one described in wireless temperature acquisition machine.Beginning at every material pipe, ending place and segmentation place are provided with described wireless temperature acquisition machine, each section of place at every material pipe is provided with heating device, described heating device is steamtraced piping or is steam tracing pipeline, it is sleeved on described material pipe, described each heating device is all electrically connected to a controller, wireless telecommunications between described controller and described wireless collection server, the temperature data information that described temperature control modules is surveyed each wireless temperature acquisition machine and the result of predefined temperature value comparison send to described controller, make described controller control the keying of heating device.
Wireless collection server, it includes temperature control modules, described wireless collection server receives the temperature data information of sending by wireless mode from a plurality of wireless temperature acquisition machines, the temperature data information that described temperature control modules is surveyed according to each wireless temperature acquisition machine is compared with predefined temperature value, the temperature that predefined temperature will need according to transmission medium and the parameters such as solidifying point of transmission medium arrange, when the temperature value of material pipe lower than set temperature value time, heating device starts working to maintain the temperature of material pipe, when the temperature value of material pipe higher than set temperature value time, heating device quits work.In described wireless collection server, be provided with fire wall, to guarantee the safety of system.
Temperature acquisition monitoring host computer, the temperature data information that its reception wireless collection server sends is also analyzed, and can demonstrate the title of each wireless temperature acquisition machine collection point, temperature value, the change curve of temperature, temperature form, can carry out later stage inquiry etc.Also comprise a portable monitor, it carries out communication by 3G or WIFI network with described wireless collection server and is connected, so whenever and wherever possible the data of checking monitoring.
Described material pipe is accompanied hot online monitoring system, beginning, ending place and segmentation place at every material pipe are provided with two described wireless temperature acquisition machines along the diverse location place on the circumferencial direction of this material pipe, described steamtraced piping is divided into two parts by a dividing plate vertically steamtraced piping, when the first half radially of one section of material pipe or the temperature value of the latter half lower than set temperature value time, separately the material pipe of the first half or the latter half is heated.
Described material pipe is accompanied hot online monitoring system, described radio temperature sensor is arranged on described material pipe in the mode of clamping hoop type, described radio temperature sensor comprises temperature sensor and be arranged on the temp probe on temperature sensor, and described temperature sensor is to be made by aluminum alloy materials.
Described material pipe is accompanied hot online monitoring system, when between described wireless temperature acquisition machine and wireless collection server surpass 300 meters time, between described wireless temperature acquisition machine and wireless collection server, radio repeater station is installed, in described wireless collection server, is provided with fire wall.
Although embodiment of the present invention are open as above, but it is not restricted to listed utilization in instructions and embodiment, it can be applied to various applicable the field of the invention completely, for those skilled in the art, can easily realize other modification, therefore do not deviating under the universal that claim and equivalency range limit, the present invention is not limited to specific details and illustrates here and the legend of describing.
Claims (10)
1. material pipe is accompanied a hot online monitoring system, it is characterized in that, comprising:
Many material pipes;
A plurality of wireless temperature acquisition machines, it is arranged on described many material pipes, concrete set-up mode is: according to the distance between the coefficient of heat transfer of every material pipe and this material pipe and rest materials pipeline, every material pipe is divided into N section, then beginning, ending place and segmentation place at every material pipe is provided with described wireless temperature acquisition machine, at each section of place of every material pipe, is provided with heating device;
Wireless collection server, it includes temperature control modules, described wireless collection server receives the temperature data information of sending by wireless mode from a plurality of wireless temperature acquisition machines, the temperature data information that described temperature control modules is surveyed according to each wireless temperature acquisition machine is compared with predefined temperature value, when the temperature value of material pipe lower than set temperature value time, heating device starts working to maintain the temperature of material pipe, when the temperature value of material pipe higher than set temperature value time, heating device quits work.
2. material pipe as claimed in claim 1 is accompanied hot online monitoring system, it is characterized in that, also comprise a temperature acquisition monitoring host computer, the temperature data information that its reception wireless collection server sends is also analyzed, demonstrate the title of each wireless temperature acquisition machine collection point, temperature value, the change curve of temperature and temperature form.
3. material pipe as claimed in claim 2 is accompanied hot online monitoring system, it is characterized in that, also comprises a portable monitor, and it carries out communication by 3G or WIFI network with described wireless collection server and is connected.
4. material pipe as claimed in claim 3 is accompanied hot online monitoring system, it is characterized in that, distance between described every material pipe and rest materials pipeline is measured by a laser ranging system, the distance between this material pipe and all the other one or more material pipes the distance between 2～20 centimetres and between this material pipe and all the other one or more material pipes be greater than the separation place of 20 centimetres carry out segmentation and arrange one described in wireless temperature acquisition machine.
5. material pipe as claimed in claim 4 is accompanied hot online monitoring system, it is characterized in that, describedly according to the coefficient of heat transfer of every material pipe, carry out segmentation, when transmission medium surpasses a specific threshold from a position of material pipe to the temperature change value of another position material pipe, segmentation is carried out in the position that surpasses described specific threshold in temperature change value, and described specific threshold is 3～5 ℃.
6. material pipe as claimed in claim 5 is accompanied hot online monitoring system, it is characterized in that, described heating device is steamtraced piping, and it is sleeved on described material pipe.
7. material pipe as claimed in claim 6 is accompanied hot online monitoring system, it is characterized in that, beginning, ending place and segmentation place at every material pipe are provided with two described wireless temperature acquisition machines along the diverse location place on the circumferencial direction of this material pipe, described steamtraced piping is divided into two parts by dividing plate steamtraced piping vertically, when the first half radially of one section of material pipe or the temperature value of the latter half lower than set temperature value time, separately the material pipe of the first half or the latter half is heated.
8. material pipe as claimed in claim 7 is accompanied hot online monitoring system, it is characterized in that, described radio temperature sensor is arranged on described material pipe in the mode of clamping hoop type, described radio temperature sensor comprises temperature sensor and be arranged on the temp probe on temperature sensor, and described temperature sensor is to be made by aluminum alloy materials.
9. material pipe as claimed in claim 8 is accompanied hot online monitoring system, it is characterized in that, when between described wireless temperature acquisition machine and wireless collection server surpass 300 meters time, between described wireless temperature acquisition machine and wireless collection server, radio repeater station is installed, in described wireless collection server, is provided with fire wall.
10. material pipe as claimed in claim 9 is accompanied hot online monitoring system, it is characterized in that, described each heating device is all electrically connected to a controller, wireless telecommunications between described controller and described wireless collection server, the temperature data information that described temperature control modules is surveyed each wireless temperature acquisition machine and the result of predefined temperature value comparison send to described controller, make described controller control the keying of heating device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410033202.6A CN103759857B (en) | 2014-01-23 | 2014-01-23 | A kind of material pipe heat tracing online monitoring system |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201410033202.6A CN103759857B (en) | 2014-01-23 | 2014-01-23 | A kind of material pipe heat tracing online monitoring system |
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| Publication Number | Publication Date |
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| CN103759857A true CN103759857A (en) | 2014-04-30 |
| CN103759857B CN103759857B (en) | 2016-08-17 |
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| CN201410033202.6A Expired - Fee Related CN103759857B (en) | 2014-01-23 | 2014-01-23 | A kind of material pipe heat tracing online monitoring system |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104019923A (en) * | 2014-06-23 | 2014-09-03 | 李军 | Electric tracer heating system online monitoring and management scheme |
| CN104898643A (en) * | 2015-04-29 | 2015-09-09 | 新疆独山子天利实业总公司 | System for realizing instrument heat tracing state monitoring adopting plant resource manger (PRM) |
| CN109597441A (en) * | 2019-01-15 | 2019-04-09 | 中盐安徽红四方股份有限公司 | Temperature heat tracing robot control system(RCS) |
| CN110081312A (en) * | 2019-05-07 | 2019-08-02 | 核芯互联(北京)科技有限公司 | A kind of oil field pipe heat tracing control system |
| CN110159927A (en) * | 2019-05-30 | 2019-08-23 | 湖北闲庭科技有限公司 | A kind of steam tracing system of intelligent control |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104019923A (en) * | 2014-06-23 | 2014-09-03 | 李军 | Electric tracer heating system online monitoring and management scheme |
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| CN109597441A (en) * | 2019-01-15 | 2019-04-09 | 中盐安徽红四方股份有限公司 | Temperature heat tracing robot control system(RCS) |
| CN110081312A (en) * | 2019-05-07 | 2019-08-02 | 核芯互联(北京)科技有限公司 | A kind of oil field pipe heat tracing control system |
| CN110081312B (en) * | 2019-05-07 | 2020-04-28 | 核芯互联(北京)科技有限公司 | Oil field pipeline heat tracing control system |
| CN110159927A (en) * | 2019-05-30 | 2019-08-23 | 湖北闲庭科技有限公司 | A kind of steam tracing system of intelligent control |
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| CN103759857B (en) | 2016-08-17 |
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