CN103759164A - Double-tube lamp and production method thereof - Google Patents
Double-tube lamp and production method thereof Download PDFInfo
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- CN103759164A CN103759164A CN201410060944.8A CN201410060944A CN103759164A CN 103759164 A CN103759164 A CN 103759164A CN 201410060944 A CN201410060944 A CN 201410060944A CN 103759164 A CN103759164 A CN 103759164A
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- double
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- tube lamp
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Abstract
The invention relates to a double-tube lamp and a production method of the double-tube lamp. The production method includes the following steps of A cleaning an outer sleeve, B installing a light reflecting plate, C bonding a plastic part, D preparing T5 lamp tubes, E installing the T5 lamp tubes, F installing an electronic ballast, G welding connecting lines, H installing an adapter, I detecting, J performing an ageing test, K detecting in the end, L labeling and packaging and M warehouse entering and storing. The production method of the double-tube lamp is simple in procedure and convenient to operate, when the method is used for production, the double-tube lamp which is provided with the T5 lamp tubes and does not generate electronic waste can be replaced without changing an original common T8 tube support, and the double-tube lamp produced through the method saves electricity and is safe and long in service life.
Description
Technical field
The present invention relates to a kind of fluorescent tube field, relate in particular to a kind of production method of Double-tube lamp and the Double-tube lamp that uses the method to produce.
Background technology
Illumination T8 pipe holder class light fixture is generally being used in business, industrial circle widely, when some customer requirement power savings is higher, therefore can want T8 fluorescent tube to replace with T5 fluorescent tube, the ballast that T5 fluorescent tube needs is not identical with original T8 pipe ballast, replace while installing and original support also need to be changed, to just can be replaced successfully through complicated replacing process, and can produce electronic waste.Meanwhile, general lighting pipe is less than dustproof, insect protected, explosion-protection equipment in safety, and fluorescent tube is directly exposed in air ambient, and can greatly shorten the service life of fluorescent tube under overheated or excessively cold environment temperature, and security performance is not high.For meeting the performance and the topology requirement that T5 are turned to T8 electronic ballast of lamp tube product completely, production method and product that existing market can solve the above technical problem existing are all comparison vacancies.
Summary of the invention
The object of the present invention is to provide a kind of operation simple, the production method of easy to operate Double-tube lamp, just replaceable one-tenth T5 fluorescent tube and do not produce the Double-tube lamp of electronic waste of the support that does not need to change former general T 8 pipes when using, and the Double-tube lamp that uses the method to produce, not only economized on electricity but also safety, long service life.
For reaching this object, the present invention by the following technical solutions:
The production method of Double-tube lamp, comprises the following steps:
A, cleaning outer tube: outer tube water is cleaned up, dry standby;
B, reflecting piece is installed: overlap and connecting line is clipped in the middle by two reflecting piece, described reflecting piece is put in described outer tube, be fixed in the pipe of described outer tube;
C, head is adhesively fixed: glue is evenly applied to the inwall of gland, and bonding with two of described outer tube respectively;
D, prepare T5 fluorescent tube: the outward appearance of check T5 fluorescent tube, and detect its air-tightness and with T5 fluorescent tube described in alcohol wipe with spark machine;
E, described T5 fluorescent tube is installed: the described T5 fluorescent tube being up to the standards is fit in described outer tube;
F, installation electric ballast: electric ballast and inductance plate are installed respectively on two lamp base of the described T5 fluorescent tube in described outer tube;
G, weld described connecting line: two of described connecting line is welded on respectively to described electric ballast and described inductance plate;
H, conversion head is installed: conversion head is the plastic barrel that inwall has recessed edge, the installation that matches with the outer wall with flange of described gland of the recessed edge of described conversion head;
Whether normal I, detection: the outward appearance to the Double-tube lamp assembling checks, be put on electrical parameter analysis instrument detection power and power factor without the obvious Double-tube lamp of flaw;
J, seasoned test: Double-tube lamp qualified upper step is carried out to seasoned test, comprise high low-voltage and pulse voltage;
K, finally detect: repeating step I, finally detects outward appearance and the electrical quantity of Double-tube lamp;
L, label and pack: by the described conversion head surface label label at the two ends of the qualified Double-tube lamp of upper step, and at one end covering the date of manufacture, put into carton and use gummed paper joint sealing after packing Double-tube lamp into paper cover;
M, warehouse entry are deposited.
In described steps A, outer tube is glass or PC outer tube.
The length of reflecting piece described in described step B and the length of described outer tube are consistent, and the width of described reflecting piece is the half of the circumference of described outer tube, and described reflecting piece balance is installed on the inwall of described outer tube.
Two of connecting line described in described step G is inserted and is arranged in the described electric ballast of described T5 fluorescent tube two lamp base and the pad of described inductance plate respectively in order, and adds tin described connecting line firm welding with flatiron.
Described in described step H, the flange of gland is provided with location convex tendon.
In described step H, the length of the described conversion head at two ends is unequal, and the conversion head of described length is arranged on described electric ballast one end, and described short conversion head is arranged on described inductance plate one end.
In described step L, post and first with rag, dip in alcohol after described label Double-tube lamp is carried out to clean appearance, reinstall in described paper cover.
In described step I, J and K, detecting underproof Double-tube lamp will reprocess.
The Double-tube lamp that right to use requires the production method of the Double-tube lamp described in 1 to produce, first area of the inwall of described outer tube is provided with two overlapping described reflecting piece, between two described reflecting piece, be provided with described connecting line, the two ends of described outer tube 1 are bonding with described gland respectively, in described outer tube, be provided with T5 fluorescent tube, the two ends of described T5 fluorescent tube are respectively arranged with described electric ballast and described inductance plate, two of described connecting line is welded on respectively described electric ballast and described inductance plate, the recessed edge of described conversion head inwall coordinates installation with the flange of described gland outer wall.
The length of described Double-tube lamp is consistent with the length of general T 8 fluorescent tubes.
Beneficial effect of the present invention: 1, production method operation is simple, easy to operate; Just replaceable one-tenth T5 fluorescent tube and be not easy to produce electronic waste of the support that does not need to change former general T 8 pipes while 2, using; 3, dustproof, insect protected, explosion-proof, the effectively service life of prolonging lamp tube; 4, use the little fluorescent tube of power, save electricity consumption, but do not reduce illuminating effect.
Accompanying drawing explanation
Fig. 1 is the structural representation of an embodiment of Double-tube lamp of the present invention.
Wherein: outer tube 1, reflecting piece 2, gland 3, flange 31, T5 fluorescent tube 4, conversion head 5, recessed edge 51.
The specific embodiment
Below in conjunction with accompanying drawing and by the specific embodiment, further illustrate technical scheme of the present invention.
The production method of Double-tube lamp, comprises the following steps:
A, cleaning outer tube 1: outer tube 1 water is cleaned up, dry standby;
B, reflecting piece 2 is installed: overlap and connecting line is clipped in the middle by two reflecting piece 2, described reflecting piece 2 is put in described outer tube 1, be fixed in the pipe of described outer tube 1;
C, be adhesively fixed 3: glue is evenly applied to the inwall of gland 3, bonding with two of described outer tube 1 respectively;
D, prepare T5 fluorescent tube 4: the outward appearance of check T5 fluorescent tube 4, and detect its air-tightness and with T5 fluorescent tube 4 described in alcohol wipe with spark machine;
E, described T5 fluorescent tube 4 is installed: the described T5 fluorescent tube 4 being up to the standards is fit in described outer tube 1;
F, installation electric ballast: electric ballast and inductance plate are installed respectively on two lamp base of the described T5 fluorescent tube 4 in described outer tube 1;
G, weld described connecting line: two of described connecting line is welded on respectively to described electric ballast and described inductance plate;
H, conversion head 5 is installed: conversion head 5 has the plastic barrel of recessed edge for inwall, the installation that matches with the outer wall with flange 31 of described gland 3 of the recessed edge 51 of described conversion head 5;
Whether normal I, detection: the outward appearance to the Double-tube lamp assembling checks, be put on electrical parameter analysis instrument detection power and power factor without the obvious Double-tube lamp of flaw;
J, seasoned test: Double-tube lamp qualified upper step is carried out to seasoned test, comprise high low-voltage and pulse voltage;
K, finally detect: repeating step I, finally detects outward appearance and the electrical quantity of Double-tube lamp;
L, label and pack: by the described conversion head surface label label at the two ends of the qualified Double-tube lamp of upper step, and at one end covering the date of manufacture, put into carton and use gummed paper joint sealing after packing Double-tube lamp into paper cover;
M, warehouse entry are deposited.
Outside T5 fluorescent tube 4, be socketed with the outer tube 1 with gland 3 and connecting line, the two ends of outer tube 1 are respectively arranged with its gland 3 and patch the conversion head 5 coordinating, in conversion head 5, be separately installed with T5 and turn T8 electronic ballast for fluorescent lamp and inductance plate, T5 fluorescent tube that can matching standard is used, and makes the Double-tube lamp isometric with T8 fluorescent tube.In outer tube 1, be also provided with reflecting piece 2, improve product to using the illuminance of working environment, while making original T8 fluorescent tube replace with the Double-tube lamp that T5 fluorescent tube 4 is installed, play energy-conserving action, also do not reduce illuminating effect simultaneously.Adopt " bushing type " design, the flange 31 that is provided with of gland 3 coordinates with the recessed edge 51 of conversion head 5, and the production method operation of this Double-tube lamp is simple, easy to operate, and the connecting line of connecting electronic ballast is arranged in pipe, and security performance is high.
In described steps A, outer tube 1 is glass or PC outer tube.
The material of outer tube 1 is glass or PC outer tube, easy to clean, and insulating materials, product safety performance is good.
Described in described step B, the length of reflecting piece 2 is consistent with the length of described outer tube 1, and the width of described reflecting piece 2 is half of the circumference of described outer tube 1, and described reflecting piece 2 balances are installed on the inwall of described outer tube 1.
When Double-tube lamp is installed, one of reflecting piece 2, face smallpox and install, the reflecting piece 2 in Double-tube lamp is installed, and the light source that is wasted in smallpox is reflexed to working face, the illumination of whole working environment is got a promotion, reach not only energy-conservation, but also can effectively improve the effect of working environment.
Two of connecting line described in described step G is inserted and is arranged in the described electric ballast of described T5 fluorescent tube 4 two lamp bases and the pad of described inductance plate respectively in order, and adds tin described connecting line firm welding with flatiron.
With flatiron, add tin connecting line is welded in pad, tin is difficult for oxidized, plays fixing and conduction in welding circuit.
The flange 31 of gland 3 described in described step H is provided with location convex tendon.
Location convex tendon, to conversion head 5 its fixations, prevents the relative rotation of generation between gland 3 and conversion head 5.
In described step H, the length of the described conversion head 5 at two ends is unequal, and the conversion head of described length is arranged on described electric ballast one end, and described short conversion head is arranged on described inductance plate one end.
The installation of conversion head 5 can be protected electric ballast and inductance plate, do not expose with external environment in, dustproof, insect protected, the length of conversion head 5 can design according to product.
In described step L, post and first with rag, dip in alcohol after described label Double-tube lamp is carried out to clean appearance, reinstall in described paper cover.
Clean, disinfective action that alcohol has, and volatile, after wiping, leave no trace, therefore preferably ethanol carrys out wiped clean.
In described step I, J and K, detecting underproof Double-tube lamp will reprocess.
Underproof Double-tube lamp is reprocessed, made rational use of resources, reprocess and enhance product performance, improve the qualification rate of product.
The Double-tube lamp that right to use requires the production method of the Double-tube lamp described in 1 to produce, first area of the inwall of described outer tube 1 is provided with two overlapping described reflecting piece 2, between two described reflecting piece 2, be provided with described connecting line, the two ends of described outer tube 1 are bonding with described gland 3 respectively, in described outer tube 1, be provided with T5 fluorescent tube 4, the two ends of described T5 fluorescent tube 4 are respectively arranged with described electric ballast and described inductance plate, two of described connecting line is welded on respectively described electric ballast and described inductance plate, the recessed edge of described conversion head 5 inwalls coordinates installation with the flange of described gland 3 outer walls.
The Double-tube lamp of bushing type design is conducive to prevent dust, insect protected, explosion-proof, is beneficial to T5 fluorescent tube 4 and maintains under best state of temperature when luminous always and work, the effectively service life of prolonging lamp tube.
The length of described Double-tube lamp is consistent with the length of general T 8 fluorescent tubes.
Human oriented design makes the length of Double-tube lamp consistent with general T 8 pipes, does not need the support of changing former general T 8 pipes that the Double-tube lamp that T5 fluorescent tube 4 is housed can be installed during use, does not produce electronic waste.
Know-why of the present invention has below been described in conjunction with specific embodiments.These are described is in order to explain principle of the present invention, and can not be interpreted as by any way limiting the scope of the invention.Based on explanation herein, those skilled in the art does not need to pay performing creative labour can associate other specific embodiment of the present invention, within these modes all will fall into protection scope of the present invention.
Claims (10)
1. the production method of Double-tube lamp, is characterized in that: comprise the following steps:
A, cleaning outer tube: outer tube water is cleaned up, dry standby;
B, reflecting piece is installed: overlap and connecting line is clipped in the middle by two reflecting piece, described reflecting piece is put in described outer tube, be fixed in the pipe of described outer tube;
C, head is adhesively fixed: glue is evenly applied to the inwall of gland, and bonding with two of described outer tube respectively;
D, prepare T5 fluorescent tube: the outward appearance of check T5 fluorescent tube, and detect its air-tightness and with T5 fluorescent tube described in alcohol wipe with spark machine;
E, described T5 fluorescent tube is installed: the described T5 fluorescent tube being up to the standards is fit in described outer tube;
F, installation electric ballast: electric ballast and inductance plate are installed respectively on two lamp base of the described T5 fluorescent tube in described outer tube;
G, weld described connecting line: two of described connecting line is welded on respectively to described electric ballast and described inductance plate;
H, conversion head is installed: conversion head is the plastic barrel that inwall has recessed edge, the installation that matches with the outer wall with flange of described gland of the recessed edge of described conversion head;
Whether normal I, detection: the outward appearance to the Double-tube lamp assembling checks, be put on electrical parameter analysis instrument detection power and power factor without the obvious Double-tube lamp of flaw;
J, seasoned test: Double-tube lamp qualified upper step is carried out to seasoned test, comprise high low-voltage and pulse voltage;
K, finally detect: repeating step I, finally detects outward appearance and the electrical quantity of Double-tube lamp;
L, label and pack: by the described conversion head surface label label at the two ends of the qualified Double-tube lamp of upper step, and at one end covering the date of manufacture, put into carton and use gummed paper joint sealing after packing Double-tube lamp into paper cover;
M, warehouse entry are deposited.
2. the production method of Double-tube lamp according to claim 1, is characterized in that: in described steps A, outer tube is glass or PC outer tube.
3. the production method of Double-tube lamp according to claim 1, it is characterized in that: the length of reflecting piece described in described step B and the length of described outer tube are consistent, the width of described reflecting piece is the half of the circumference of described outer tube, and described reflecting piece balance is installed on the inwall of described outer tube.
4. the production method of Double-tube lamp according to claim 1, it is characterized in that: two of connecting line described in described step G is inserted and is arranged in the described electric ballast of described T5 fluorescent tube two lamp base and the pad of described inductance plate respectively in order, and add tin described connecting line firm welding with flatiron.
5. the production method of Double-tube lamp according to claim 1, is characterized in that: described in described step H, the flange of gland is provided with location convex tendon.
6. the production method of Double-tube lamp according to claim 1, it is characterized in that: in described step H, the length of the described conversion head at two ends is unequal, the conversion head of described length is arranged on described electric ballast one end, and described short conversion head is arranged on described inductance plate one end.
7. the production method of Double-tube lamp according to claim 1, is characterized in that: in described step L, post and first with rag, dip in alcohol after described label Double-tube lamp is carried out to clean appearance, reinstall in described paper cover.
8. the production method of Double-tube lamp according to claim 1, is characterized in that: in described step I, J and K, detecting underproof Double-tube lamp will reprocess.
9. right to use requires the Double-tube lamp that the production method of the Double-tube lamp described in 1 is produced, it is characterized in that: first area of the inwall of described outer tube is provided with two overlapping described reflecting piece, between two described reflecting piece, be provided with described connecting line, the two ends of described outer tube 1 are bonding with described gland respectively, in described outer tube, be provided with T5 fluorescent tube, the two ends of described T5 fluorescent tube are respectively arranged with described electric ballast and described inductance plate, two of described connecting line is welded on respectively described electric ballast and described inductance plate, the recessed edge of described conversion head inwall coordinates installation with the flange of described gland outer wall.
10. Double-tube lamp according to claim 9, is characterized in that: the length of described Double-tube lamp is consistent with the length of general T 8 fluorescent tubes.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410060944.8A CN103759164A (en) | 2014-02-21 | 2014-02-21 | Double-tube lamp and production method thereof |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201410060944.8A CN103759164A (en) | 2014-02-21 | 2014-02-21 | Double-tube lamp and production method thereof |
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| CN201078666Y (en) * | 2007-07-27 | 2008-06-25 | 太仓绿翔光电科技有限公司 | Integration detachable type sunlight lamp |
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Application publication date: 20140430 |