A kind of clearance fine adjustment formula magnetic rheological clutch
Technical field
The present invention relates to a kind of magnetic rheological clutch, be especially operated under large-slip rotating speed, can realize a kind of clearance fine adjustment formula magnetic rheological clutch of stepless time adjustment.
Background technique
Recent year many scholars given great concern to magnetic rheological clutch transmission device, carried out much research.Radially self-pressurization and the centrifugal magnetic rheological clutch of Central China University of Science and Technology's research and development, with fixed curve form and change gap width, regulate magnetic rheological clutch output torque respectively, but can only passively regulate, cannot realize ACTIVE CONTROL arbitrarily, in application, there is narrow limitation.China Mining University has designed double-plate clutch for little load torque speed governing application, and its fatal problem is that sealing is positioned on big circumference, very easily occurs magnetic flow liquid leakage under high slippage rotating speed.They have also designed the multidisc structure of large output torque, and adopt circulating water to solve problem of temperature rise.The Yang Shao of Railway Institutes Of Shijiazhuang is general, the people such as Shen Yuliang test and have developed the magnetorheological stepless speed regulation clutch of disc type automobile cooling fan, by its governor control characteristics of experimental test, find, because disc gap cannot regulate, clutch is under zero magnetic field, high slippage rotating speed, the viscous force of liquid self cannot depart from driving disc and driven disc completely, and this problem is for the clutch ubiquity of above research and development, and its structure is further improved.The extruding type magnetic rheological clutch of people's inventions such as the Wang Hong of Zhejiang Normal University cloud, the adjusting gap structure of its design makes the motive sealing joint of principal and subordinate's moving part of relatively rotating produce axial displacement, and sealing is positioned on big circumference, cannot realize security seal, its problems in the design in reality.
External many scholars conduct in-depth research magnetic rheological clutch transmitting torque and governor control characteristics.The people such as Gary Lee invent and have developed for automobile cooling fan stepless speed regulation magnetic rheological clutch, and it adopts heat sensitive material, according to the automatic cone governor tee section of temperature, thereby increase output torque and realize speed governing by reducing disc gap.Adopt permanent magnet, without current control device.Because device adopts permanent magnet, its output torque can only carry out passive adjusting by disc gap according to temperature level, and using scope is limited, and its tapered cross-section takes up room greatly and expends magnetic flow liquid.
About the common problem existing in magnetic rheological clutch design, be, because principal and subordinate's Moving plate sheet gap width is unadjustable as fixed structure parameter value, to cause output torque scope wide not above.If gap width is little, under large-slip rotating speed (high-rate of shear), due to the existence of liquid viscosity power, cannot realize the disengaging completely of zero moment of torsion output; If gap width is got greatly, internal magnetic field intensity will reduce the working clearance, thereby can not get larger output torque.The minimal torque of zero magnetic field output with add the maximum value of output torque after electric current and become contradiction both sides, adopt fixed disc gap width cannot make the two mutually coordinate, meet wider moment of torsion output and speed adjustable range.Disc gap width, as structural parameter, becomes the key factor of torque limiting scope and speed adjustable range, solve the contradiction that minimal torque and Maximum Torque are set gap width, must make disc gap width adjustable.
Summary of the invention
The technical problem to be solved in the present invention is: a kind of clearance fine adjustment formula magnetic rheological clutch is provided, can automatically regulate at work inside and outside disc gap, make it under large-slip rotating speed, can guarantee that input shaft and output shaft depart from completely, can adopt ACTIVE CONTROL mode to obtain any output speed according to job requirement, realize from zero initial stepless speed regulation.
To achieve these goals, the technical solution used in the present invention is: a kind of clearance fine adjustment formula magnetic rheological clutch, comprise input shaft, output shaft, interior disc, left outside disc, right outside disc, left shell, right shell body and be fixed on the electromagnetic coil on right shell body, described left outside disc, interior disc, right outside disc and right shell body are around forming main magnetic circuit, and right outside disc is motionless with respect to right shell body axial restraint, described left shell is non-magnet_conductible material; Described interior disc, right outside disc adopt respectively feather key to be connected with input shaft, and the feather key right-hand member being connected with interior disc is provided with spring I, and spring I right side is provided with the positioning ring that moves limit on the right-right-hand limit position for limiting interior disc; Described left outside disc is connected with output shaft by feather key, and input shaft left end is provided with thimble pin and spring II, thimble pin by spring II elastic compression on left outside disc right side, location and reply when realizing the initial position of left outside disc and moving axially.
Between described left outside disc and right outside disc, be connected with magnetism resistent ring, between left outside disc and magnetism resistent ring, can move axially, its circumferencial direction is static connection, and right outside disc is fixedly connected with magnetism resistent ring.
Left outside disc is blind hole structure, has avoided use static seal structure and causes magnetic flow liquid to leak.Its submarginal groove is embedded with permanent magnet ring and magnet case, forms partially sealed magnetic circuit.Grooved ring structure is made in magnet case below, is filled with caulking gum and magnetic rheological liquid in the space between left outside disc and magnetism resistent ring, forms magnetorheological seal arrangement.
On left outside disc circumference, be provided with double wedge, magnetism resistent ring circumference is provided with the groove matching with double wedge, and left outside disc and magnetism resistent ring are realized the connection of circumferencial direction by double wedge and groove.
Between right outside disc and input shaft, adopt the general plug envelope of rotation to seal.
The feather key left end being connected with interior disc is provided with the screw that moves limit on the left position for limiting interior disc.
Between input shaft and right shell body, bearing I is installed, between input shaft and right outside disc, bearing I I is installed, bearing I II is installed between output shaft and left shell, bearing I, bearing I II and bearing I I are used for realizing axially locating.
The beneficial effect that the present invention brings is: this magnetic rheological clutch is exported torque, speed range is wide, sealingly secure, compact structure, brushless; Can under large-slip rotating speed, guarantee that input shaft and output shaft depart from completely, by regulating size of current, can control disc gap width inside and outside it, and change the yield strength of magnetic flow liquid itself, thereby obtain desired output torque, by ACTIVE CONTROL, can conveniently realize from zero adjusting to any rotating speed, realize the wider stepless time adjustment of speed adjustable range.
Accompanying drawing explanation
Fig. 1 is the structural representation of this magnetic rheological clutch;
Fig. 2 is the plan view of left outside disc;
Fig. 3 is the A-A sectional view of Fig. 2;
Fig. 4 is the plan view of magnetism resistent ring;
Fig. 5 is the A-A sectional view of Fig. 4;
Fig. 6 is the structural representation of magnetic rheological clutch main magnetic circuit;
Fig. 7 is the structural representation of magnetic rheological clutch sealing magnetic circuit.
Embodiment
Below in conjunction with drawings and the specific embodiments, the present invention is described in further detail.
As shown in Figure 1, a kind of clearance fine adjustment formula magnetic rheological clutch, this clutch comprises fixed frame, input shaft 1, interior disc 6, output shaft 17, left outside disc 15, right outside disc 7 and magnetism resistent ring 9.
Fixed frame comprises left shell 11, right shell body 7 and is fixed on the electromagnetic coil 10 on right shell body 7, and during clutch work, electromagnetic coil 10 maintains static.Wherein, left shell 11 adopts non-magnet_conductible material, does not form main magnetic circuit; Right shell body 7 adopts the good steel of magnetic conductivity, and right shell body 7 is as the constituent element of main magnetic circuit.
Input shaft 1 and interior disc 6 form a member.Between input shaft 1 and right shell body 3, by bearing I 2, support, and carry out axially locating by bearing cap 23, check ring and shoulder block.Input shaft 1 is connected by feather key with interior disc 6, and interior disc 6 can be endwisely slipped with respect to input shaft 1, and feather key right-hand member is provided with spring I 5, and when interior disc 6 moves right, spring I 5 will compress, and relies on the restoring force of spring I 5 can make interior disc 6 returning positions.On the shaft shoulder, cover has positioning ring 4, and spring I withstands positioning ring 4 in 5 right sides, can limit the limit on the right-right-hand limit position that interior disc 6 moves.On feather key, have positioning screwn, the right screw embeds feather key, and left side screw protrudes, the limit on the left position of moving to limit interior disc 6.
Output shaft 17 enough becomes a member with outer disc.Outer disc is comprised of left outside disc 15, right outside disc 7 and magnetism resistent ring 9, and magnetism resistent ring 9 adopts non-magnet_conductible material.Right outside disc 7 and magnetism resistent ring 9 link together by fastening screw trip bolt 8, and the double wedge 25(of left outside disc 15 is as Fig. 2) the interior connection that realizes circumferencial direction of groove 26 of inserting magnetism resistent ring 9, both can realize and moving axially.Between right outside disc 7 and magnetism resistent ring 9 and input shaft 1, spring bearing II 22 is installed, by bearing I I 22, its axially relative right shell body 3 is maintained static, realize axially locating.Left outside disc 15 is made blind hole structure, has avoided use static seal structure to cause magnetic flow liquid to leak.Left outside disc 15 adopts cantilever structure to be connected with output shaft 17 by feather key, and realization moves axially.Porose on input shaft 1 left side, thimble pin 19 and spring II 20 are installed in it, thimble pin 19 passes through spring II 20 elastic compressions on left outside disc 15 right sides, left outside disc 15 is pressed on output shaft 17, to realize the initial axially locating of the left outside disc 15 of blind hole structure, and location and reply while moving axially.
Between output shaft 17 and left shell 11, bearing I II 16 is installed, and realizes axially locating by bearing I II 16, bearing (ball) cover 18 and shaft end ring.The configuration mode of bearing I II 16 and bearing I I 22 location, two ends, makes whole output link realize good symmetric support structure, and has guaranteed the axially locating of whole output link.When left outside disc 15 moves axially to the right, spring II 20 will continue compressed, and its restoring force can make left outside disc 15 returning positions.
Between left outside disc 15 and magnetism resistent ring 9, can move axially, its circumferencial direction is static connection, should guarantee good sealing.The present invention adopts magnetorheological fluid sealing device, as Fig. 6.Permanent magnet ring 12 and magnet case 13 are embedded in the groove of left outside disc 15 and tightly adsorb on it.By left outside disc 15, local and magnet case 13 difference magnetic poles and yokes, form partially sealed magnetic circuit 28; Grooved ring structure is made in magnet case 13 belows, improves sealing effect.By left outside disc 15 and magnetism resistent ring 9 around inserting caulking gum 14 and the magnetic rheological liquid 24 of thickness comparatively in the space forming.Rely on the solid plasticity double seal of caulking gum and magnetic flow liquid under magnetic field that left outside disc 15 is sealed when magnetism resistent ring 9 moves more reliable.1 of right outside disc 7 and input shaft adopt the general plug envelope 21 of rotation to carry out reliable sealing.
Because magnetism resistent ring 9 is non-magnet_conductible material, so the whole main magnetic circuit of clutch 27 is by the interior disc 6 of magnetism resistent ring 9 belows, and as Fig. 6, main magnetic circuit 27 consists of left outside disc 15, interior disc 6, right outside disc 7, right shell body 3.Main magnetic circuit 27 does not interfere with each other with the sealing magnetic circuit 28 sealing.Main magnetic circuit and sealing magnetic circuit are respectively as shown in Figure 6 and Figure 7.
When input shaft 1 high rotational speed, apply electric current to electromagnetic coil 10, now input disc and export disc in initial position, there is larger gap width between the two, make the viscous force under high slippage rotating speed less, thereby realize input shaft 1, can depart from completely with output shaft 17, realize zero moment of torsion output.
After applying electric current, electromagnetic coil 10 produces magnetic field, and inside and outside disc attracts each other under magnetic fields, and right outside disc 7 maintains static with respect to housing, and interior disc 6 moves right along the feather key on input shaft 1, holddown spring I 5.Simultaneously, left shell 11 does not form main magnetic circuit, it does not have sucking action to left outside disc 15, therefore left outside disc 15 will be subject to interior disc 6 attraction force to the right, feather key along output shaft 17 moves right, its upper raised teeth 25 moves axially along the groove 26 of magnetism resistent ring 9, and left outside disc 15 right sides continue to compress thimble pin 19 and spring II20, move axially until the low order end of magnetism resistent ring 9 grooves 26.Now realize reducing of inside and outside disc gap width, thereby can obtain larger carry-over moment.By adjustable its disc gap width of size of current, and change the yield strength of magnetic flow liquid itself, thereby obtain desired output torque, by ACTIVE CONTROL, can conveniently realize from zero adjusting to any rotating speed, this magnetorheological engaging and disengaging gear has been realized the wider stepless time adjustment of speed adjustable range.
If make inside and outside disc separated, can cut off electric current, now eliminate in magnetic field, and interior disc 6 sets back left by the restoring force of spring I 5; Left outside disc 15 relies on the restoring force of spring II 20 to set back; Disc gap increases, and can make the disengaging completely of inside and outside disc, realizes zero rotating speed.In left outside disc 15 axial displacement process, magnetorheological fluid sealing device can be realized reliable sealing.