CN103757484A - High tensile strength aluminum alloy wire rod and preparation method thereof - Google Patents
High tensile strength aluminum alloy wire rod and preparation method thereof Download PDFInfo
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- CN103757484A CN103757484A CN201310703126.0A CN201310703126A CN103757484A CN 103757484 A CN103757484 A CN 103757484A CN 201310703126 A CN201310703126 A CN 201310703126A CN 103757484 A CN103757484 A CN 103757484A
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Abstract
The invention discloses a high tensile strength aluminum alloy wire rod. The high tensile strength aluminum alloy wire rod is characterized by comprising the following components in percentage by weight: 0.6-0.7% of silicon, 0.05-0.07% of zirconium, 0.2-0.3% of nickel, 0.05-0.09% of copper, 0.6-0.75% of zinc, 0.025-0.035% of boron, 0.01-0.02% of antimony, 0.016-0.026% of lanthanum and the balance of aluminum, wherein silicon can be used for obviously improving tensile strength, hardness, machinability and high-temperature strength and lowering elongation percentage. The tensile strength and elongation percentage of the aluminum alloy wire rod are taken into account through matching of silicon and trace elements such as zirconium and nickel, therefore, the high tensile strength aluminum alloy wire rod has relatively good performance.
Description
Technical field
The invention belongs to alloy wire manufacturing technology field, be specifically related to a kind of for the high aluminum alloy line Materials And Manufacturing Processes of the tensile strength on transmitting line.
Background technology
In the past, the electric wire main component that China used as transmission line is copper.But because copper price is high, cost is high, adds present technical progress, and the application percentage of aluminium alloy conductor is in continuous increase.Ordinary steel core aluminum conductor, aluminium Baogang core wire, alumite wire and high strong aluminum conductor of using on transmitting line now etc.But existing aluminium alloy wires exists, and electric conductivity is not high, intensity is not high, thermo-labile, large, the line of electric conductivity difference consumes high series of problems in varying environment.
Summary of the invention
The object of this invention is to provide aluminium alloy wires that a kind of tensile strength is high and preparation method thereof, the aluminium alloy wires of production can meet tensile strength requirement really.
Technical solution of the present invention is as follows:
The aluminium alloy wires that tensile strength is high, is characterized in that wherein containing the composition of following weight percent: silicon 0.6-0.7, zirconium 0.05-0.07, nickel 0.2-0.3, copper 0.05-0.09, zinc 0.6-0.75, boron 0.025-0.035, antimony 0.01-0.02, lanthanum 0.016-0.026, surplus are aluminium.
The preparation method of the aluminium alloy wires that tensile strength is high, is characterized in that comprising the following steps:
(1), in the ratio of boron, antimony, lanthanum mass ratio 2:1:1 will boron, antimony, lanthanum powder drops in stove and melts, after refining, boron antimony lanthanum alloy piece is produced in cast; In silicon, nickel, zinc, the ratio of 6:2:6 will silicon in mass ratio, nickel, zinc powder drops in stove and melt, and after refining, tantnickel zinc alloy piece is produced in cast;
(2), press composition of raw materials, aluminium block is added in stove and is warming up at 730-740 ℃ and melts, then, be warming up to again at 780-790 ℃, add after boron antimony lanthanum alloy piece, after fully mixing, then add tantnickel zinc alloy piece and other alloying ingredient composition, after fully mixing, pass into refining agent and carry out refining, skim; Again aluminium liquid is carried out to stokehold chemistry real-time analysis, after analysis, according to the weight ratio of each component in formula, adjust aluminium fluid component, aluminium liquid is carried out to feed supplement;
(3), insulation: step 1 gained aluminium liquid is incubated to 15-20min at 720-730 ℃;
(4), continuous casting and rolling becomes aluminium alloy rod, drawing wire machine to be drawn into aluminium alloy single line, controls lubricated temperature not higher than 90 ℃;
(5), timeliness thermal treatment, put into 320-330 ℃ of heat treatment furnace and process 4-5 hour, then be cooled to 180-200 ℃ with 4-6 ℃/min of speed, soaking time is 3-5 hour, then sends into cooling 2-3 hour in 5-10 ℃ of water.
Intensity when silicon can obviously improve tensile strength, hardness, machinability and high temperature, and unit elongation is reduced.The present invention coordinates by silicon and the trace elements such as zirconium, nickel, makes aluminium alloy wires take into account tensile strength and unit elongation.Make aluminium alloy wires of the present invention there is good performance.
Rare earth elements of the present invention joins the effect that can play microalloying in aluminium alloy; In addition, gas and the much nonmetal stronger avidity that has such as it and hydrogen, can generate the compound that fusing point is high, therefore it has certain dehydrogenation, refining, cleaning action; Meanwhile, Rare-Earth Element Chemistry activity is extremely strong, and it can optionally adsorb on the crystal grain boundary of growing up, and hinders the growth of crystal grain, and result causes grain refining, has rotten effect.
Aluminium alloy conductor of the present invention is compared with existing aluminium alloy conductor, there is high strength and high conductivity simultaneously, more than tensile strength reaches 290Mpa, more than electric conductivity can reach 61.0%IACS, resistance toheat long-time running reaches 190 ℃ of above high-strength high-conductivity heat-resistant aluminum alloy wires, can effectively increase wire ability to transmit electricity.
Embodiment
The aluminium alloy wires that tensile strength is high, wherein contains the composition of following weight percent: silicon 0.6-0.7, zirconium 0.05-0.07, nickel 0.2-0.3, copper 0.05-0.09, zinc 0.6-0.75, boron 0.025-0.035, antimony 0.01-0.02, lanthanum 0.016-0.026, surplus are aluminium.
The preparation method of the aluminium alloy wires that tensile strength is high, is characterized in that comprising the following steps:
(1), in the ratio of boron, antimony, lanthanum mass ratio 2:1:1 will boron, antimony, lanthanum powder drops in stove and melts, after refining, boron antimony lanthanum alloy piece is produced in cast; In silicon, nickel, zinc, the ratio of 6:2:6 will silicon in mass ratio, nickel, zinc powder drops in stove and melt, and after refining, tantnickel zinc alloy piece is produced in cast;
(2), press composition of raw materials, aluminium block is added in stove and is warming up at 730-740 ℃ and melts, then, be warming up to again at 780-790 ℃, add after boron antimony lanthanum alloy piece, after fully mixing, then add tantnickel zinc alloy piece and other alloying ingredient composition, after fully mixing, pass into refining agent and carry out refining, skim; Again aluminium liquid is carried out to stokehold chemistry real-time analysis, after analysis, according to the weight ratio of each component in formula, adjust aluminium fluid component, aluminium liquid is carried out to feed supplement;
(3), insulation: step 1 gained aluminium liquid is incubated to 15-20min at 720-730 ℃;
(4), continuous casting and rolling becomes aluminium alloy rod, drawing wire machine to be drawn into aluminium alloy single line, controls lubricated temperature not higher than 90 ℃;
(5), timeliness thermal treatment, put into 320-330 ℃ of heat treatment furnace and process 4-5 hour, then be cooled to 180-200 ℃ with 4-6 ℃/min of speed, soaking time is 3-5 hour, then sends into cooling 2-3 hour in 5-10 ℃ of water.
Its intensity 290Mpa after tested, electric conductivity is 61.0% IACS, and long-term heat-resisting 180 ℃ of intensity survival rates are 84%, and elongation is 2.45%, and creep rate is lower than 0.01%.
Claims (2)
1. the high aluminium alloy wires of tensile strength, is characterized in that wherein containing the composition of following weight percent: silicon 0.6-0.7, zirconium 0.05-0.07, nickel 0.2-0.3, copper 0.05-0.09, zinc 0.6-0.75, boron 0.025-0.035, antimony 0.01-0.02, lanthanum 0.016-0.026, surplus are aluminium.
2. the preparation method of the aluminium alloy wires that tensile strength according to claim 1 is high, is characterized in that comprising the following steps:
(1), in the ratio of boron, antimony, lanthanum mass ratio 2:1:1 will boron, antimony, lanthanum powder drops in stove and melts, after refining, boron antimony lanthanum alloy piece is produced in cast; In silicon, nickel, zinc, the ratio of 6:2:6 will silicon in mass ratio, nickel, zinc powder drops in stove and melt, and after refining, tantnickel zinc alloy piece is produced in cast;
(2), press composition of raw materials, aluminium block is added in stove and is warming up at 730-740 ℃ and melts, then, be warming up to again at 780-790 ℃, add after boron antimony lanthanum alloy piece, after fully mixing, then add tantnickel zinc alloy piece and other alloying ingredient composition, after fully mixing, pass into refining agent and carry out refining, skim; Again aluminium liquid is carried out to stokehold chemistry real-time analysis, after analysis, according to the weight ratio of each component in formula, adjust aluminium fluid component, aluminium liquid is carried out to feed supplement;
(3), insulation: step 1 gained aluminium liquid is incubated to 15-20min at 720-730 ℃;
(4), continuous casting and rolling becomes aluminium alloy rod, drawing wire machine to be drawn into aluminium alloy single line, controls lubricated temperature not higher than 90 ℃;
(5), timeliness thermal treatment, put into 320-330 ℃ of heat treatment furnace and process 4-5 hour, then be cooled to 180-200 ℃ with 4-6 ℃/min of speed, soaking time is 3-5 hour, then sends into cooling 2-3 hour in 5-10 ℃ of water.
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104862541A (en) * | 2015-05-29 | 2015-08-26 | 国网智能电网研究院 | Medium-strength aluminum alloy wire and preparation method thereof |
CN104862542A (en) * | 2015-05-29 | 2015-08-26 | 国网智能电网研究院 | Non-heat-treated medium-strength aluminum alloy monofilament and preparation method thereof |
CN105483457A (en) * | 2016-01-27 | 2016-04-13 | 东莞佛亚铝业有限公司 | High-strength and high-conductivity high-boron aluminum alloy wire and preparation method thereof |
CN106222481A (en) * | 2016-08-29 | 2016-12-14 | 芜湖楚江合金铜材有限公司 | Copper alloy wire that a kind of high accuracy tensile property is high and processing technique thereof |
CN107723489A (en) * | 2017-10-10 | 2018-02-23 | 江苏众众热能科技有限公司 | A kind of high-strength high-conductivity bus production method |
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CN1174895A (en) * | 1997-01-05 | 1998-03-04 | 吉林工业大学 | Aluminium-base electric power plant fly-ash compsite material and preparation method and device |
CN101974709A (en) * | 2010-09-21 | 2011-02-16 | 安徽欣意电缆有限公司 | Super-soft aluminum alloy conductor and preparation method thereof |
CN102610293A (en) * | 2011-01-20 | 2012-07-25 | Ls电线有限公司 | Aluminum alloy wire with high electrical conductivity and high strength and manufacturing method thereof |
CN102994818A (en) * | 2012-12-04 | 2013-03-27 | 安徽太平洋电缆股份有限公司 | Cable aluminum alloy wire stock and preparation method thereof |
CN103352154A (en) * | 2013-07-01 | 2013-10-16 | 铜陵兴怡金属材料有限公司 | High-strength aluminum alloy wire rod and preparation method thereof |
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2013
- 2013-12-19 CN CN201310703126.0A patent/CN103757484B/en not_active Expired - Fee Related
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
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CN1174895A (en) * | 1997-01-05 | 1998-03-04 | 吉林工业大学 | Aluminium-base electric power plant fly-ash compsite material and preparation method and device |
CN101974709A (en) * | 2010-09-21 | 2011-02-16 | 安徽欣意电缆有限公司 | Super-soft aluminum alloy conductor and preparation method thereof |
CN102610293A (en) * | 2011-01-20 | 2012-07-25 | Ls电线有限公司 | Aluminum alloy wire with high electrical conductivity and high strength and manufacturing method thereof |
CN102994818A (en) * | 2012-12-04 | 2013-03-27 | 安徽太平洋电缆股份有限公司 | Cable aluminum alloy wire stock and preparation method thereof |
CN103352154A (en) * | 2013-07-01 | 2013-10-16 | 铜陵兴怡金属材料有限公司 | High-strength aluminum alloy wire rod and preparation method thereof |
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104862541A (en) * | 2015-05-29 | 2015-08-26 | 国网智能电网研究院 | Medium-strength aluminum alloy wire and preparation method thereof |
CN104862542A (en) * | 2015-05-29 | 2015-08-26 | 国网智能电网研究院 | Non-heat-treated medium-strength aluminum alloy monofilament and preparation method thereof |
CN104862542B (en) * | 2015-05-29 | 2017-11-07 | 全球能源互联网研究院 | Strength aluminium alloy monofilament and preparation method thereof in a kind of nonheat-treatable |
CN104862541B (en) * | 2015-05-29 | 2017-12-15 | 全球能源互联网研究院 | A kind of middle strength aluminium alloy line and preparation method thereof |
CN105483457A (en) * | 2016-01-27 | 2016-04-13 | 东莞佛亚铝业有限公司 | High-strength and high-conductivity high-boron aluminum alloy wire and preparation method thereof |
CN106222481A (en) * | 2016-08-29 | 2016-12-14 | 芜湖楚江合金铜材有限公司 | Copper alloy wire that a kind of high accuracy tensile property is high and processing technique thereof |
CN107723489A (en) * | 2017-10-10 | 2018-02-23 | 江苏众众热能科技有限公司 | A kind of high-strength high-conductivity bus production method |
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