CN103754207B - Method for controlling double-motor electric-hydraulic composite brake system on basis of force control - Google Patents

Method for controlling double-motor electric-hydraulic composite brake system on basis of force control Download PDF

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CN103754207B
CN103754207B CN201410008391.1A CN201410008391A CN103754207B CN 103754207 B CN103754207 B CN 103754207B CN 201410008391 A CN201410008391 A CN 201410008391A CN 103754207 B CN103754207 B CN 103754207B
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force
brake
pedal
motor
target
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CN103754207A (en
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熊璐
徐松云
汪阳光
余卓平
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Tongji University
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Abstract

The invention discloses a method for controlling a double-motor electric-hydraulic composite brake system on the basis of force control. The method includes controlling a brake motor to control target torque of the brake motor so as to brake a pedal force motor under the matching effect of the pedal force motor and regenerative brake force to generate corresponding target brake force; controlling a pedal force simulating motor to control brake pedal feel provided for a driver, and braking the pedal force motor under the matching effect of the pedal force motor and regenerative brake force to generate corresponding target brake force. The brake motor and the pedal force simulating motor are controlled in a force control mode. The method for controlling the double-motor electric-hydraulic composite brake system has the advantages the double-motor electric-hydraulic composite brake system can be controlled precisely, the robustness is excellent, and the excellent brake feel can be provided for the driver on the premise that brake intension of the driver can be implemented.

Description

A kind of bi-motor Electro-hydraulic brake system control method based on power control
Technical field
The invention belongs to automobile technical field, it is related to brakes control technology, be based especially on the bi-motor of power control Electro-hydraulic brake system control method.
Background technology
Brakes is the vital system about vehicle safety performance, and the height of its performance will directly affect car load Driving safety performance.Traditional brakes, generally by brake pedal, vacuum booster, master cylinder, ESC/ABS, braking Wheel cylinder and its corresponding pipeline are formed.Whole system is more complexity, and in volume, quality and integrated level is in bad Gesture.And, the continuous lifting with engine efficiency, it is caned just more and more limited to the vacuum of vacuum booster offer. In order to make up this problem that high efficience motor is brought, a lot of vehicles take the scheme of addition of vacuum pump to increase vacuum. However, this program is an interim solution.Increased vacuum pump not only occupies limited vehicle fore cabin space, Also increase quality and the failure risk of brakes simultaneously.This runs in the opposite direction for vehicle and lightweight and safety. Therefore, fast, the powerful EHB of response just increasingly receives publicity.
Mechanical electronic mode EHB generally has braking motor, master cylinder, pressure of wheel braking cylinder control valve, pedal Simulator, inefficacy standby system and its associated pipe are formed.This system is different from the EHB of present progressively mass production, gets rid of Abandon high pressure accumulator and its relevant control valve system, directly drive master cylinder completion system to build pressure by braking motor.Compared to EHB, mechanical electronic mode EHB avoids using there is the high pressure accumulator of risk of leakage and its control of correlation Valve system processed, more goes a step further from cost and reliability.Additionally, as brake-by-wire(brake by wire)One kind, machinery Electronic type EHB structure is simple, it is possible to achieve the brake pressure precise control of each wheel cylinder, except enabling The braking anti-lock of Conventional braking systems controls, and Anti-slip regulation controls, and electronic braking force distribution controls, and electronic stability controls etc. Function is outer, and moreover it is possible to complete only by writing of software, brake hard assists, and brakes pitch control, brake disc moisture film is removed, slope A series of functions such as road starting auxiliary.What is more important, due to system is decoupled system, and this system can be with regenerative braking Power perfect adaptation, with the help of pedal simulator, realizes not changing Brake energy recovery premised on original brake feel Bigization.The therefore employing of mechanical electronic mode EHB and promote and can lift the safety of vehicle in all directions, economical Property and lightweight, are either still all with a wide range of applications in conventional truck on new energy vehicle.
Some external automobile relevant enterprises have had started to put into energetically opening of mechanical electronic mode EHB Send out.Wherein BOSCH company iBooster using turbine and worm decelerator cooperation braking motor in the form of.HIT E-Actuator system be then that mechanical electronic mode EHB is achieved by Outsourcing-type motor and ball-screw. Additionally, CPG Gmbh & Co., LSP company, TRW Ltd. (US) One Space Park, Redondo Beach CA 90278 U.S.A. of the U.S. also all using mechanical electronic mode EHB as braking The Main way of system future development, and plan to realize volume production in 10 years.
And bi-motor Electro-hydraulic brake system is as one of mechanical electronic mode EHB, due to it Compact conformation, hydraulic component is less, makes full use of numerous advantage such as driver pedal power, is just gradually widely paid close attention to.
Although its structure has obvious advantage compared to other mechanical electronic mode EHBs.But due to it Employ Double Motor Control pattern, it controls difficulty accordingly to increase.Additionally, for the brake pedal force making full use of driver, System takes the system decoupling non-fully decoupling.Therefore, the control targe of dual motors system is compared to mechanical electronic mode electronics Brake fluid system controls from single master cylinder thrust, expands to master cylinder thrust and two control targes of brake pedal feedback force Control.Therefore, this proposes higher requirement to the control method of bi-motor Electro-hydraulic brake system.
In order to solve this control problem it is necessary to develop a kind of bi-motor Electro-hydraulic brake system based on power control Control method, this control method using braking motor control logic and pedal force simulated machine control logic realize master cylinder thrust and The independent control of brake pedal feedback force, thus it is ensured that good brake pedal on the premise of meeting car load demand braking force Sensation.
Content of the invention
It is an object of the invention to provide a kind of bi-motor Electro-hydraulic brake system control method based on power control, so that Above-mentioned described bi-motor Electro-hydraulic brake system is overcome to control the higher problem of difficulty.
For reaching above-mentioned purpose, the solution of the present invention is:
A kind of bi-motor Electro-hydraulic brake system control method based on power control, including:
Control braking motor:Control the target moment of braking motor, thus coordinating brake pedal force motor and regenerative braking Power produces corresponding target braking force;
Control pedal power simulated machine:Control the brake pedal feel that driver is provided, simultaneously cooperation brake pedal force electricity Machine and regenerative braking force produce corresponding target braking force.
Further, for the control of braking motor, take is power control mode.
For the control of pedal force simulated machine, take is power control mode.
By realizing the independent control of master cylinder thrust and brake pedal feedback force, thus meeting car load demand braking force Under the premise of it is ensured that good brake pedal feel.
By the communication cooperation with whole-control system VMS, realize the reasonable coupling of regenerative braking force and friction brake force, Thus the Brake energy recovery realizing system maximizes.
Described machine bi-motor Electro-hydraulic brake system control method obtains regenerative braking by whole-control system VMS Power, thus carry out further logical judgment and arbitration.
After driver tramples brake pedal and produces corresponding brake pedal displacement, system is passed through to inquire about brake pedal position Shifting/brake pedal tries hard to obtain the car load total braking force demand of target;Meanwhile, whole-control system VMS considers car Operational factor, so that it is determined that regenerative braking force;After VMS obtains regenerative braking force by vehicle-state, VMS is by vehicle Regenerative braking force is sent to system;
System carries out asking poor to it, thus obtaining target after obtaining target car load total braking force demand and regenerative braking force Friction brake force, the target propulsive force of system acquisition braking motor and pedal force simulated machine afterwards, thus pass through electric machine controller Realize braking procedure.
System obtains target master cylinder thrust by below equation:
F mc = F b × β × r wheel × r mc 2 4 × r caliper × μ × r w 2 - - - ( 1 )
F in formulamcFor target master cylinder thrust;FbFor target friction braking force;β is brake-power balance coefficient;rwheelFor Vehicle wheel roll radius;rmcFor master cylinder radius;rcaliperFor friction plate effective brake radius;μ is between front brake(-holder) block and brake disc Coefficient of friction;rwFor wheel cylinder radius.
After obtaining target master cylinder thrust, system is passed through to obtain from preferable brake pedal displacement/pedal force in figure Brake pedal force desired value;Afterwards, target master cylinder thrust and brake pedal force desired value are asked difference to obtain braking electricity by system Machine target propulsive force, such as following formula:
Fbm=Fmc-Fpedal×i (2)
F in formulamcFor master cylinder target propulsive force;FbmFor target braking motor thrust;FpedalFor brake pedal force target Value;I is brake pedal lever ratio;
FPFE=Fpedal×i (3)
Meanwhile, system is by pedal force simulated machine target propulsive force FPFEIt is sent to pedal force simulated machine so as to produce In the consistent brake pedal feedback force of required brake pedal force;
So far, system obtains the target propulsive force of two motors, and the dependent instruction of target propulsive force is sent to motor control Device, motor controller controls corresponding motor produces target propulsive force, completes braking and pedal force simulation, thus realizing controlling brake fluid The simulation of active pedal force is completed, additionally, also take into account make use of manpower while pressure.
According to an aspect of the invention, it is provided a kind of bi-motor Electro-hydraulic brake system based on power control controls Method, including:Braking motor control logic, for controlling the target moment of braking motor, thus coordinate brake pedal force motor And regenerative braking force produces corresponding target braking force;Pedal force simulated machine control logic, provides driver's for controlling Brake pedal feel, cooperation brake pedal force motor and regenerative braking force produce corresponding target braking force simultaneously.
Preferably, described machine bi-motor Electro-hydraulic brake system control method passes through whole-control system(VMS)Obtain Regenerative braking force, thus carry out further logical judgment and arbitration.
The present invention realizes master cylinder thrust and braking using braking motor control logic and pedal force simulated machine control logic The independent control of pedal feedback power, thus it is ensured that good brake pedal feel on the premise of meeting car load demand braking force.
Brief description
Fig. 1 is the bi-motor Electro-hydraulic brake system being controlled based on power according to one exemplary embodiment of the present invention The sketch of control method;
Fig. 2 is the bi-motor Electro-hydraulic brake that the utilization according to one exemplary embodiment of the present invention is controlled based on power The sketch of system control method system;
Fig. 3 is the maximum regenerative braking force that the present invention relates to variation diagram with speed.
Specific embodiment
Below in conjunction with accompanying drawing illustrated embodiment, the present invention is further illustrated.
After driver tramples brake pedal and produces corresponding brake pedal displacement, system is passed through to inquire about brake pedal position Shifting/brake pedal tries hard to obtain the car load total braking force demand of target.Meanwhile, VMS is obtained by the driving states of vehicle Maximum regenerative braking force.Maximum regenerative braking force is as shown in Figure 3 with the change of speed.When vehicle is travelled with low-down speed When, because the moment in low speed for the motor has unstable, there are a lot of fluctuations.Therefore, when vehicle be in extremely low When under fast state, regenerative braking does not generally work, and the braking of vehicle is all completed by traditional brake fluid system.And work as vehicle When being in lower-speed state, because the work efficiency ratio in this working region motor is relatively low, generally only 50% about.Therefore, here The heating of the regeneration brake system of working region work is very serious.Therefore, the regenerative braking moment in this regional work is limited System.When vehicle is in middling speed, due to the current limit of electric machine controller make regenerative braking moment be limited in one constant Maximum moment line below.And when vehicle is in high speed, the maximum braking force of regenerative braking is limited in controller maximum again Below power line.Finally, within regenerative braking moment is limited certain speed by highest motor speed.In addition regenerative braking force value And other vehicle parameters, as on-vehicle battery SOC value etc. also has an impact to the maximum regenerative braking force of vehicle, system will comprehensively be examined Consider the operational factor of vehicle, so that it is determined that regenerative braking force.After VMS obtains regenerative braking force by vehicle-state, VMS is by car Regenerative braking force be sent to system.
System carries out asking poor to it, thus obtaining target after obtaining target car load total braking force demand and regenerative braking force Friction brake force.System obtains target master cylinder thrust by below equation afterwards:
F mc = F b × β × r wheel × r wc 2 4 × r caliper × μ × r w 2 - - - ( 1 )
F in formulamcFor target master cylinder thrust;FbFor target friction braking force;β is brake-power balance coefficient;rwheelFor Vehicle wheel roll radius;rmcFor master cylinder radius;rcaliperFor friction plate effective brake radius;μ is between front brake(-holder) block and brake disc Coefficient of friction;rwFor wheel cylinder radius.
After obtaining target master cylinder thrust, system is passed through to obtain from preferable brake pedal displacement/pedal force in figure Brake pedal force desired value.Afterwards, target master cylinder thrust and brake pedal force desired value are asked difference to be braked by system Motor target propulsive force, such as following formula:
Fbm=Fmc-Fpedal×i (2)
F in formulamcFor master cylinder target propulsive force;FbmFor target braking motor thrust;FpedalFor brake pedal force target Value;I is brake pedal lever ratio.
FPFE=Fpedal×i (3)
Meanwhile, system is by pedal force simulated machine target propulsive force FPFEIt is sent to pedal force simulated machine so as to produce In the consistent brake pedal feedback force of required brake pedal force.
As acquisition target friction braking force Fb=5000N, brake-power balance coefficient β=0.7, vehicle wheel roll radius rwheel= 0.25m, master cylinder radius rmc=11.1mm, friction plate effective brake radius rcaliper=0.1m, between front brake(-holder) block and brake disc Coefficientoffrictionμ=0.4, is wheel cylinder radius rw=26mm.By formula(1)It is calculated Fmc=996N.Meanwhile, pedal displacement sensor Obtain operator brake pedal displacement Spedal=30mm, tries hard to obtain brake pedal target by preferable brake pedal displacement/pedal Value Fpedal=50N.It is equipped with dynamic foot pedal lever than i=4, by formula(2)Obtain Fbm=796N, by formula(3)Obtain FPFE=200N.
So far, system obtains the target propulsive force of two motors, and the dependent instruction of target propulsive force is sent to motor control Device, motor controller controls corresponding motor produces target propulsive force, completes braking and pedal force simulation.Thus realizing controlling brake fluid The simulation of active pedal force is completed, additionally, also take into account make use of manpower while pressure.
Fig. 1 shows the bi-motor Electro-hydraulic brake controlling according to one exemplary embodiment of the present invention based on power The sketch of system control method.
Fig. 2 shows that the bi-motor that the utilization according to one exemplary embodiment of the present invention is controlled based on power is electric-hydraulic combined The sketch of brakes control method system.
As shown in figure 1, mainly should be included based on the bi-motor Electro-hydraulic brake system control method that power controls:Braking electricity Machine control logic, for controlling the target moment of braking motor, thus coordinate brake pedal force motor and regenerative braking force to produce Corresponding target braking force;Pedal force simulated machine control logic, for controlling the brake pedal feel providing driver, simultaneously Cooperation brake pedal force motor and regenerative braking force produce corresponding target braking force.
During normal work, driver is operated to brake pedal with road conditions according to vehicle condition, and system passes through brake pedal position Displacement sensor receives the displacement signal of brake pedal, obtains regenerative braking force value and other vehicle parameters, such as car from VMS simultaneously After carrying SOC value of battery etc., by above-mentioned, correlation is obtained based on the bi-motor Electro-hydraulic brake system control method of power control Braking motor target propulsive force and pedal force simulated machine target propulsive force.Need to examine during obtaining braking motor target propulsive force Consider the motor regenerative braking moment shown in Fig. 3 to limit.Maximum regenerative braking force is as shown in Figure 3 with the change of speed.Work as vehicle When travelling with low-down speed, because the moment in low speed for the motor has unstable, there are a lot of fluctuations.Cause This, when vehicle is under the lower-speed state of pole, regenerative braking does not generally work, and the braking of vehicle is all by traditional hydraulic braking System completes.And when vehicle is in lower-speed state, because the work efficiency ratio in this working region motor is relatively low, generally only 50% about.Therefore, very serious in the heating of the regeneration brake system of this working region work.Therefore, in this regional work Regenerative braking moment is limited.When vehicle is in middling speed, the current limit due to electric machine controller makes regenerative braking moment It is limited in below a constant maximum moment line.And when vehicle is in high speed, the maximum braking force of regenerative braking and quilt It is limited in below controller peak power line.Finally, within regenerative braking moment is limited certain speed by highest motor speed. After obtaining braking motor target propulsive force, the as above described F of examplebm=796N, as shown in Fig. 2 brake system controller will drive accordingly Order is sent to electric machine controller 25, and then drives braking motor 2.Braking motor 2 obtains motor after hydraulic braking order The reducing gear 3 being driven, driving push rod 20 afterwards, thus promote master cylinder 11.Two are generally had in the cylinder of master cylinder Individual piston:First brake piston and the second brake piston.Hydraulic cylinder is divided into each other by the first brake piston and the second brake piston Two hydraulic cavities of hydraulic isolation:First hydraulic cavities and the second hydraulic cavities.First hydraulic cavities and the second hydraulic cavities pass through two respectively Individual fluid pressure line is connected to ABS/ESC.Therefore, after promoting master cylinder, wheel cylinder produces corresponding hydraulic braking force.
After obtaining pedal force simulated machine target propulsive force, the as above described F of examplePFE=200N, brake system controller will be corresponding Drive command be sent to electric machine controller 25, and then driving pedal power simulated machine 22.Pedal force simulated machine 22 obtains liquid The reducing gear that after pressure brake command, motor is driven, promotes brake pedal 21 to produce corresponding brake pedal sense afterwards Feel.
The above-mentioned description to embodiment is to be understood that for ease of those skilled in the art and apply this Bright.Person skilled in the art obviously easily can make various modifications to these embodiments, and described herein General Principle is applied in other embodiment without through performing creative labour.Therefore, the invention is not restricted to above-mentioned enforcement Example, according to the announcement of the present invention, the improvement made without departing from scope and modification all should be for those skilled in the art Within protection scope of the present invention.

Claims (8)

1. a kind of bi-motor Electro-hydraulic brake system control method based on power control it is characterised in that:Including:
Control braking motor:Control the target moment of braking motor, thus coordinating pedal force simulated machine and regenerative braking force to produce Raw corresponding target braking force;
Control pedal power simulated machine:Control the brake pedal feel that driver is provided, simultaneously cooperation braking motor and regeneration system Power produces corresponding target braking force;
After driver tramples brake pedal and produces corresponding brake pedal displacement, system passes through the preferable brake pedal position of inquiry Shifting/brake pedal tries hard to obtain the car load total braking force demand of target;Meanwhile, whole-control system VMS considers car Operational factor, so that it is determined that regenerative braking force;After VMS obtains regenerative braking force by vehicle-state, VMS is by vehicle Regenerative braking force is sent to system;
System carries out asking poor to it, thus obtaining target friction after obtaining target car load total braking force demand and regenerative braking force Brake force, the target propulsive force of system acquisition braking motor and pedal force simulated machine afterwards, thus realized by electric machine controller Braking procedure.
2. the method for claim 1 it is characterised in that:For the control of braking motor, take is power control mode.
3. the method for claim 1 it is characterised in that:For the control of pedal force simulated machine, take is power control Mode processed.
4. method as claimed in claim 2 or claim 3 it is characterised in that:By realizing master cylinder thrust and brake pedal feedback force Independent control, thus it is ensured that good brake pedal feel on the premise of meeting car load demand braking force.
5. method as claimed in claim 4 it is characterised in that:By the communication cooperation with whole-control system VMS, realize again Raw brake force and the reasonable coupling of friction brake force, thus the Brake energy recovery realizing system maximizes.
6. method as claimed in claim 5 it is characterised in that:Described bi-motor Electro-hydraulic brake system control method passes through Whole-control system VMS obtains regenerative braking force, thus carrying out further logical judgment and arbitration.
7. the method for claim 1 it is characterised in that:System obtains target master cylinder thrust by below equation:
F m c = F b × β × r w h e e l × r m c 2 4 × r c a l i p e r × μ × r w 2 - - - ( 1 )
F in formulamcFor target master cylinder thrust;FbFor target friction braking force;β is brake-power balance coefficient;rwheelFor wheel Rolling radius;rmcFor master cylinder radius;rcaliperFor friction plate effective brake radius;μ is rubbing between front brake(-holder) block and brake disc Wipe coefficient;rwFor wheel cylinder radius.
8. method as claimed in claim 7 it is characterised in that:After obtaining target master cylinder thrust, system pass through from Preferable brake pedal displacement/pedal force in figure obtains brake pedal force desired value;Afterwards, system by target master cylinder thrust and Brake pedal force desired value asks difference to obtain braking motor target propulsive force, such as following formula:
Fbm=Fmc-Fpedal×i (2)
F in formulamcFor master cylinder target propulsive force;FbmFor target braking motor thrust;FpedalFor brake pedal force desired value;I is Brake pedal lever ratio;
FPFE=Fpedal×i (3)
Meanwhile, system is by pedal force simulated machine target propulsive force FPFEIt is sent to pedal force simulated machine so as to produce and institute Need the brake pedal feedback force that brake pedal force is consistent;
So far, system obtains the target propulsive force of two motors, and the dependent instruction of target propulsive force is sent to electric machine controller, electricity Machine controller controls corresponding motor to produce target propulsive force, completes braking and pedal force simulation, thus realizing controlling brake fluid pressure While complete active pedal force simulation.
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CN104309597A (en) * 2014-09-26 2015-01-28 同济大学 Control method for hydraulic dual motor-driven electronic hydraulic braking system
CN105034821A (en) * 2015-02-05 2015-11-11 南京理工大学 Composite regenerative braking method used for vehicle
CN104760586A (en) * 2015-03-31 2015-07-08 同济大学 Double-motor driving type electronic hydraulic brake system capable of actively simulating pedal feeling
CN105667484A (en) * 2016-01-11 2016-06-15 清华大学 Wire control brake system driven by two fully decoupled motors
CN109367395B (en) * 2018-11-14 2023-06-09 南京航空航天大学 Electrohydraulic composite braking system and control method thereof
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CN113525319B (en) * 2021-09-03 2022-05-31 吉林大学 Vacuum power-assisted regenerative braking control method based on adjustable liquid storage cylinder
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CN114655180A (en) * 2022-04-14 2022-06-24 江苏恒力制动器制造有限公司 Master cylinder pressure robust control method suitable for integrated electronic hydraulic brake system

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