CN103752439B - High-voltage electrostatic oiler for metal wire - Google Patents
High-voltage electrostatic oiler for metal wire Download PDFInfo
- Publication number
- CN103752439B CN103752439B CN201410051553.XA CN201410051553A CN103752439B CN 103752439 B CN103752439 B CN 103752439B CN 201410051553 A CN201410051553 A CN 201410051553A CN 103752439 B CN103752439 B CN 103752439B
- Authority
- CN
- China
- Prior art keywords
- metal wire
- oil
- baster
- mist
- wire rod
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B5/00—Electrostatic spraying apparatus; Spraying apparatus with means for charging the spray electrically; Apparatus for spraying liquids or other fluent materials by other electric means
- B05B5/001—Electrostatic spraying apparatus; Spraying apparatus with means for charging the spray electrically; Apparatus for spraying liquids or other fluent materials by other electric means incorporating means for heating or cooling, e.g. the material to be sprayed
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B14/00—Arrangements for collecting, re-using or eliminating excess spraying material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B5/00—Electrostatic spraying apparatus; Spraying apparatus with means for charging the spray electrically; Apparatus for spraying liquids or other fluent materials by other electric means
- B05B5/08—Plant for applying liquids or other fluent materials to objects
- B05B5/14—Plant for applying liquids or other fluent materials to objects specially adapted for coating continuously moving elongated bodies, e.g. wires, strips, pipes
Landscapes
- Electrostatic Spraying Apparatus (AREA)
Abstract
The invention discloses a kind of high-voltage electrostatic oiler for metal wire, comprise the high-pressure system be located in body, for heating system for oil, lead device and baster, described baster is made up of insulating materials, the oiling passage that can pass for metal wire rod is formed through in the middle part of it, its left and right part is mist of oil passage, arranges the entrance and exit of metal wire rod turnover corresponding to described oiling passage on body; The described atomizer comprising fuel tank, filter, heater, digital oil pump and connection high-pressure air source for heating system for oil; The described device that leads comprises the pipeline being provided with electric control valve and pressure-regulating valve, described pipeline connection atomizer and mist of oil passage; Described high-pressure system is intensive high-field electrode, and described high-field electrode to be located in oiling passage and to be in above or below pending metal wire rod.The invention solves uniformity and the fixing quantity problem of pending metal wire rod oiling, decrease environmental pollution, improve processing safety.
Description
(1) technical field:
The present invention relates to metal wire material surface process, be specially a kind of high-voltage electrostatic oiler for metal wire.
(2) background technology:
Metal wire rod is especially for the metal welding wire of craft or mechanical welding apparatus, and when depositing, oxidizable raw embroidery is unfavorable for preserving, and therefore these metal wire rods needed at surface spraying oil with antirust before dispatching from the factory.And for the surface application of the metal wire rod on Automatic-feeding equipment, not only need rust-proof effect, even also have the requirement of lubrication.
Equipment at present on the market for carrying out surface application to metal wire rod has two kinds: drop (coating) formula oiling mode and electrostatic oiler.
Drop (coating), although the simple small investment of formula oiler equipment, is coated with oil mass uneven, and fuel consumption is large, and this kind of oiling mode belongs to backward technique and be eliminated.
Electrostatic oiler is the type promoted the use of at present, it forms primarily of oil supply system, control system, high-pressure electrostatic system and oil mist chamber, its operation principle is when fluid is after atomizer ejection, by under high-pressure electrostatic effect, charged fluid particle rapid atomization, and be adsorbed in metal wire material surface.If but oil is directly sprayed onto metal wire material surface by shower nozzle, by due to metal wire material surface different from the distance of shower nozzle, the oil mass be sprayed onto on metal wire rod also just has difference, and shower nozzle produce mist of oil particle larger, also affect the even of oiling, the object controlling core intersection can not be reached.
(3) summary of the invention:
For this reason, the invention provides a kind of high-voltage electrostatic oiler for metal wire, mainly solve pending metal wire rod oiling uniformity and fixing quantity problem.
The technical scheme of high-voltage electrostatic oiler for metal wire of the present invention, comprise the high-pressure system be located in body, for heating system for oil, lead device and baster, described baster is made up of insulating materials, the oiling passage that can pass for metal wire rod is formed through in the middle part of it, its left and right part is mist of oil passage, arranges the entrance and exit of metal wire rod turnover corresponding to described oiling passage on body; The described atomizer comprising fuel tank, filter, heater, digital oil pump and connection high-pressure air source for heating system for oil; The described device that leads comprises the pipeline being provided with electric control valve and pressure-regulating valve, described pipeline connection atomizer and mist of oil passage; Described high-pressure system is intensive high-field electrode, and described high-field electrode to be located in oiling passage and to be in above or below pending metal wire rod.
Oiling passage is passed through for ease of major diameter metal wire rod or large stock metal wire rod, described baster is divided into upper and lower two parts, the upper part of baster or lower part connect elevating mechanism, and during threading, elevating mechanism is separated upper and lower two parts, and during work, elevating mechanism merges upper and lower two parts.
Conventionally described elevating mechanism adopts lift cylinder, and the piston rod of upper part or lift cylinder that the piston rod of described lift cylinder connects baster downwards upwards connects the lower part of baster.
For the surface making the mist of oil through high-field electrode ionization can touch metal wire rod, the appropriate distance between described high-field electrode and pending metal wire rod is chosen as 5mm ~ 300mm.
Described fuel tank is the double-decker of sandwich, inject anti-icing fluid in described interlayer, described heater is located in interlayer and is heated anti-icing fluid, thus heats the fluid in fuel tank indirect, to solve, its oily structure of change is directly heated to fluid, and make the problem of oil deteriorate.
The mist of oil separating and reclaiming device that the mist of oil of baster spilling is collected also is provided with in described body.
Beneficial effect of the present invention:
1, the baster of high-voltage electrostatic oiler for metal wire of the present invention is that coating provides a stable mist environment, and mist of oil is used effectively.
2, in baster of the present invention, high-field electrode carries out secondary-atomizing to mist of oil, and by high-pressure electrostatic, mist of oil is adsorbed in pending metal wire material surface, and oil film thickness can fixing quantity, and can isolate mist of oil when pending metal wire rod stop motion.
3, the present invention is corresponding decreases environmental pollution, also improves processing safety simultaneously; Oiling is even, and quality is good.
(4) accompanying drawing illustrates:
Fig. 1 is the structural representation of one embodiment of the present invention.
Fig. 2 is the side view of Fig. 1 embodiment.
Figure number identifies: 1, for heating system for oil; 2, lead device; 3, baster; 3-1, oiling passage; 3-2, mist of oil passage; 4, body; 5, metal wire rod; 6, high-field electrode; 7, entrance; 8, export; 9, lift cylinder; 10, control system; 11, air pump; 12, pipeline.
(5) detailed description of the invention:
Below in conjunction with accompanying drawing illustrated embodiment, technical scheme of the present invention is described further.
High-voltage electrostatic oiler for metal wire of the present invention comprises the control system 10 arranged based on body 4, high-pressure system, for heating system for oil 1, lead device 2 and baster 3 forms, the middle and upper part in body 4 is located at by described baster 3, the described bottom be located at for heating system for oil 1 in body 4, the described device 2 that leads is located at the middle and lower part in body 4 and is connected for heating system for oil 1 and baster 3, described control system 10 is located at body 4 top, its oblique layout in operation panel face, the entrance 7 and the outlet 8 that pass in and out baster 3 for pending metal wire rod 5 are set on body 4 corresponding to baster 3, as Fig. 1, shown in Fig. 2.
Described baster 3 is divided into upper and lower two parts, forward and backwardly in the middle part of it be formed through the oiling passage 3-1 that can pass for metal wire rod 5, its left and right part is mist of oil passage 3-2, described entrance 7 and outlet 8 correspond to the forward and backward port of oiling passage 3-1, a lift cylinder 9 is provided with above baster 3, the piston rod of described lift cylinder 9 connects the upper part of baster 3 downwards, and this part can drive upper and lower rectilinear movement by lift cylinder 9; The each several part of described baster 3 is made up of the PVC material plate insulating, as shown in Figure 2.
Described high-pressure system is be located at the high-field electrode 6 in oiling passage 3-1, spherical shape or cylindric made by described high-field electrode 6 metal material (copper or silver), the parallel top being located at pending metal wire rod 5 of intensive high-field electrode 6, distance is between the two 5mm ~ 300mm, preferred 100mm, as shown in Figure 2.
The described atomizer comprising fuel tank, high density filter device, heater, high-accuracy digital oil pump and connection air pump 11 for heating system for oil 1, high-accuracy digital oil pump provides oil plant to atomizer, oil plant is carried out primary atomization by atomizer, formed one stable, be atomized source uniformly, described fuel tank is the double-decker of sandwich, the anti-icing fluid that freezing point is low, boiling point is high is injected in described interlayer, described heater is located in interlayer and is heated anti-icing fluid, indirectly the oil plant in fuel tank is heated, as shown in Figure 1 and Figure 2.
The described device 2 that leads comprises the pipeline 12 being provided with electric control valve and pressure-regulating valve, described pipeline 12 is communicated with atomizer and mist of oil passage 3-2, the pipeline 12 be communicated with mist of oil passage 3-2 is divided into three branch roads, article three, branch road with before, during and after position be communicated in the bottom of mist of oil passage 3-2, as shown in Figure 1.
The course of work of the present invention:
1, when application job starts, the electric control valve of device 2 of leading is opened, mist of oil enters the mist of oil passage 3-2 of baster 3 by pipeline 12, under the control of pressure-regulating valve, utilizes compressed-air actuated pressure to be blowed in the oiling passage 3-1 of baster 3 by the mist of oil of 3-2.
2, inner at mist of oil passage 3-2, mist of oil is under compressed-air actuated effect, repeatedly accelerate in the channel, slow down and collide, mist of oil is excited again and is separated, produce and isolate more tiny mist of oil and enter in oiling passage 3-1, carry out fully mixing through high pressure ionization charged, final mist of oil is adsorbed in the surface of pending metal wire rod 5, the mist of oil separating and reclaiming device that unnecessary mist of oil is arranged through baster 3 top reclaims, and enters service tank.
3, when application job stops, the electric control valve of the device 2 that leads is closed, and isolates pending metal wire rod 5 and mist of oil.
Claims (6)
1. high-voltage electrostatic oiler for metal wire, it is characterized in that: comprise the high-pressure system be located in body (4), for heating system for oil (1), the device that leads (2) and baster (3), described baster (3) is made up of insulating materials, the oiling passage (3-1) that metal wire rod (5) can be supplied to pass is formed through in the middle part of it, its left and right part is mist of oil passage (3-2), arranges corresponding to described oiling passage (3-1) entrance (7) and outlet (8) that metal wire rod (5) passes in and out on body (4); The described atomizer comprising fuel tank, filter, heater, digital oil pump and connection high-pressure air source for heating system for oil (1); The described device that leads (2) comprises the pipeline (12) being provided with electric control valve and pressure-regulating valve, and described pipeline (12) is communicated with atomizer and mist of oil passage (3-2); Described high-pressure system is intensive high-field electrode (6), and described high-field electrode (6) to be located in oiling passage (3-1) and to be in above or below pending metal wire rod (5).
2. high-voltage electrostatic oiler for metal wire according to claim 1, is characterized in that: described baster (3) is divided into upper and lower two parts, and the upper part of baster (3) or lower part connect elevating mechanism.
3. high-voltage electrostatic oiler for metal wire according to claim 2, it is characterized in that: described elevating mechanism is lift cylinder (9), the piston rod of upper part or lift cylinder (9) that the piston rod of described lift cylinder (9) connects baster (3) downwards upwards connects the lower part of baster (3).
4. according to the high-voltage electrostatic oiler for metal wire in claims 1 to 3 described in any one, it is characterized in that: the distance between described high-field electrode (6) and pending metal wire rod (5) is 5mm ~ 300mm.
5. according to the high-voltage electrostatic oiler for metal wire in claims 1 to 3 described in any one, it is characterized in that: described fuel tank is the double-decker of sandwich, inject the anti-icing fluid that freezing point is low, boiling point is high in described interlayer, described heater is located in interlayer and is heated anti-icing fluid.
6. according to the high-voltage electrostatic oiler for metal wire in claims 1 to 3 described in any one, it is characterized in that: in described body (4), be also provided with the mist of oil separating and reclaiming device that the mist of oil that overflows baster (3) is collected.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410051553.XA CN103752439B (en) | 2014-02-14 | 2014-02-14 | High-voltage electrostatic oiler for metal wire |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410051553.XA CN103752439B (en) | 2014-02-14 | 2014-02-14 | High-voltage electrostatic oiler for metal wire |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103752439A CN103752439A (en) | 2014-04-30 |
| CN103752439B true CN103752439B (en) | 2016-02-10 |
Family
ID=50519845
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410051553.XA Expired - Fee Related CN103752439B (en) | 2014-02-14 | 2014-02-14 | High-voltage electrostatic oiler for metal wire |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN103752439B (en) |
Families Citing this family (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107088498A (en) * | 2017-06-23 | 2017-08-25 | 天津市永昌焊丝有限公司 | One kind is without copper plating soldering wire oil surface device and its technique |
| CN107649326B (en) * | 2017-09-07 | 2022-07-08 | 西峡县内燃机进排气管有限责任公司 | Metal part antirust oiling device and method |
| CN108855660B (en) * | 2018-08-23 | 2024-03-22 | 苏州工业园区创亚机电设备有限公司 | Novel wire electrostatic oiling machine |
| CN109590129B (en) * | 2019-01-18 | 2022-05-13 | 中国铁路西安局集团有限公司安康工务段 | Vehicle-mounted intelligent bolt oiling machine for railway |
| CN111185356A (en) * | 2020-02-19 | 2020-05-22 | 云南铝业股份有限公司 | Aluminum alloy welding wire surface coating process |
| CN113117926B (en) * | 2021-04-16 | 2022-04-22 | 河南中孚高精铝材有限公司 | Control method for oiling aluminum alloy tank strip material at initial starting stage of high-speed trimming line |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201592152U (en) * | 2009-12-30 | 2010-09-29 | 桂林市同步电子科技实业有限公司 | High-voltage electrostatic oiler for metal wire |
| CN202129162U (en) * | 2011-06-28 | 2012-02-01 | 上海妍杰机械工程有限公司 | Electrostatic oiler |
| CN102935410A (en) * | 2012-11-29 | 2013-02-20 | 大庆北油工程技术服务有限公司 | High-voltage electrostatic oiling system |
| CN203711188U (en) * | 2014-02-14 | 2014-07-16 | 桂林市鸿桂电子科技有限公司 | Metal wire material high-pressure electrostatic oiler |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US8061120B2 (en) * | 2007-07-30 | 2011-11-22 | Herng Shinn Hwang | Catalytic EGR oxidizer for IC engines and gas turbines |
-
2014
- 2014-02-14 CN CN201410051553.XA patent/CN103752439B/en not_active Expired - Fee Related
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201592152U (en) * | 2009-12-30 | 2010-09-29 | 桂林市同步电子科技实业有限公司 | High-voltage electrostatic oiler for metal wire |
| CN202129162U (en) * | 2011-06-28 | 2012-02-01 | 上海妍杰机械工程有限公司 | Electrostatic oiler |
| CN102935410A (en) * | 2012-11-29 | 2013-02-20 | 大庆北油工程技术服务有限公司 | High-voltage electrostatic oiling system |
| CN203711188U (en) * | 2014-02-14 | 2014-07-16 | 桂林市鸿桂电子科技有限公司 | Metal wire material high-pressure electrostatic oiler |
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| Publication number | Publication date |
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| CN103752439A (en) | 2014-04-30 |
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| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
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Granted publication date: 20160210 Termination date: 20180214 |