CN103752425A - Novel efficient cyclone separator - Google Patents

Novel efficient cyclone separator Download PDF

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Publication number
CN103752425A
CN103752425A CN201310744225.3A CN201310744225A CN103752425A CN 103752425 A CN103752425 A CN 103752425A CN 201310744225 A CN201310744225 A CN 201310744225A CN 103752425 A CN103752425 A CN 103752425A
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CN
China
Prior art keywords
cylinder body
air outlet
baffle plate
cyclone separator
air inlet
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Pending
Application number
CN201310744225.3A
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Chinese (zh)
Inventor
王娜
邱亚娟
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TIANJIN CAIYI TECHNOLOGY Co Ltd
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TIANJIN CAIYI TECHNOLOGY Co Ltd
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Priority to CN201310744225.3A priority Critical patent/CN103752425A/en
Publication of CN103752425A publication Critical patent/CN103752425A/en
Pending legal-status Critical Current

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Abstract

The invention relates to a novel efficient cyclone separator. The novel efficient cyclone separator comprises an air inlet, angle-adjustable baffles, a round cylinder body, a cone-shaped cylinder body, an air outlet, a discharging hole and a screen net, wherein the air inlet is formed in the upper part of the round cylinder body in a welding manner through a channel, the front part of the channel is straight, and the rear part of the channel is spiral; the baffles are respectively mounted at the air inlet and the circumferential and axial wall surfaces of the round cylinder body and are in axial connection with the wall surfaces so as to adjust opening angles; the round cylinder body and the cone-shaped cylinder body are welded into a whole, the round cylinder body and the cone-shaped cylinder body are arranged in the up-down manner; the air outlet is in a round cylinder shape, is formed in the center of the top of the round cylinder body and is connected with a cylinder body end socket in a welding manner; the discharging hole is connected with the lower end of the cone-shaped cylinder body in the welding manner; the screen net is in screw connection with an air outlet cylinder body. By adjusting the angles of the baffles, the novel efficient cyclone separator can adapt to different working conditions, the adjusting performance is good, and the separation efficiency is improved; by arranging the screen net at the air outlet, the separation effect is improved, the fine separation cost is economized, and the performance is regulated; the novel efficient cyclone separator is simple in structure and is convenient to manufacture.

Description

A kind of efficiency Cyclone
Technical field
The present invention relates to a kind of cyclone separator of adjustable separating effect, particularly a kind of Novel cyclone separating device that regulates its separating effect by changing cyclone separator internal structure, belongs to the technical field of circulating fluidized bed boiler device.
Technical background
Cyclone separator is a kind of separator, and it,, by the flow rotation motion of vertical cylinder structure, removes the solid particle in conveying gas body medium, to reach gas solid separation object, belongs to a key component in CFBB.In CFBB, main operation principle is: the high-temperature material in boiler after burning and flue gas, by the import of cyclone separator, enter cyclone separator, by the centrifugation of cyclone separator, a large amount of high-temperature materials are separated from flue gas.Send again combustion chamber back to, thereby keep material and the desulfurizing agent can recycled for multiple times, to reach the order of high burning efficiency and high desulfurization efficiency, however most important as the performance quality of the cyclone separator of one of key equipment.In existing recirculating fluidized bed, for the variable working condition situation of boiler, the current structure of cyclone separator can not meet the demands.The one,, in the variation due to coal in service of boiler, cause the operational factor of boiler to change a lot, do not reach boiler parameter design load, but the separative efficiency of cyclone separator is constant, thus cause the burning of boiler and the internal circulating load of material inconsistent, make boiler heating surface caloric receptivity uneven, cause boiler efficiency to decline, economic loss is serious; The 2nd,, when the Coal-fired capacity of recirculating fluidized bed strengthens, the internal circulating load regulating power variation of cyclone separator to high-temperature material, is that the cyclone separator of currently available technology cannot meet.The 3rd,, from air outlet flue gas out, more or less carry partial material secretly and entering into next stage operation, do not reach desirable separating effect.
The present invention is exactly the deficiency that will overcome existing cyclone separator, the Novel cyclone separating device that provides a kind of internal structure to change to some extent.This Novel cyclone separating device can solve in boiler operatiopn in variable working condition situation, the inconsistent problem of the internal circulating load of quantity combusted and cyclone separator, and separate the problem of gas-solid two-phase weak effect.By this kind of structural change, reach adjusting function good, gas-solid separating effect is good, operates more stable advantage.
Summary of the invention
The technical issues that need to address of the present invention are: the cyclone separator that a kind of new internal structure is provided, this cyclone separator is by installing baffle plate and screen cloth, by from controlling mass flow and improving the improvement to some extent of separating effect two aspects, thereby improve the return flow of recycle stock in boiler, make up the each heating surface of the boiler unbalanced shortcoming that recepts the caloric, improve the utilization ratio of boiler, improve separative efficiency and the gas-solid separating effect of cyclone separator simultaneously, also can improve the efficiency of whole recirculating fluidized bed, reduce costs, reduce the waste of fuel energy.
In order to address the above problem, the present invention is achieved through technology,
A kind of efficiency Cyclone, it adopts vertical cylinder structure, comprises air inlet, baffle plate, circular cylinder body, conical shell, air outlet, discharging opening and screen cloth.Air inlet adopts the first passage of straight-through rear screw, is welded on the top of circular cylinder body; Baffle plate is arranged on respectively circumferential, the axial wall of air inlet and circular cylinder body, and baffle plate all adopts axle to be connected with wall; Circular cylinder body and conical shell are integrally welded, and circular cylinder body is upper, conical shell under; Air outlet is drum forms, is positioned at circular cylinder body top center, is connected with Type of Welding with cylindrical shell end socket; Discharging opening is connected with Type of Welding with the lower end of conical shell; Screen cloth is connected with air outlet, is connected with screw-type with air outlet cylindrical shell.Flue gas with high-temperature material enters after cyclone separator by helical form air inlet, the existing water conservancy diversion of baffle plate of air inlet has again the effect of controlling air flow rate, air-flow is subject to cylindrical shell guide effect to produce strong rotation subsequently, along cylindrical shell spirality, enter Whirlwind barrel main part downwards, by regulating the angle of the baffle plate of installing along barrel, for the size of air inlet flow, regulate better the rotate effect of air-flow, the solid material that density is large is like this thrown toward wall under the effect of centrifugal force, and under Action of Gravity Field, along barrel whereabouts device bottom to tornadotron discharging opening, the air-flow of rotation shrinks to center flow in cylindrical shell, upwards forming secondary vortex flow flows out through wireway to air outlet, air outlet place is provided with screen cloth, play the effect of secondary separation.
Baffle plate is positioned on air inlet and barrel, and with connecting axle form, is connected between wall, the opening angle of the stretching controllable register by valve rod in the middle of baffle plate rear portion, and angle is changed to 0 °~30 °.
The baffle plate number of vertically, circumferentially installing at cylinder inner wall should be consistent with cylindrical shell height, and highly higher baffle plate number increases in right amount, highly reduces the also corresponding minimizing of baffle plate number.
The screen cloth of air outlet can be connected with screw with air outlet barrel, can realize easy accessibility.
Screen cloth pore diameter is less than the particle diameter of solid material.
Adopted technique scheme, the invention has the beneficial effects as follows:
With the flue gas of high-temperature material, enter the air inlet of cyclone separator, the opening angle of the stretching controllable register by baffle plate valve rod, control the flow of material, material enters behind the cyclone separation of cylindrical shell, suitably adjust the angle of barrel overhead gage, change the rotate effect of material, thereby adjustment material contacts with wall, and then the separative efficiency of raising flue gas and material, the smoke gas flow of rotation shrinks to center flow in cylindrical shell, upwards form secondary vortex flow and flow out through wireway to air outlet, air outlet place is provided with screen cloth, plays the effect of secondary separation.Through control and the filtration of outlet screen cloth to flue gas of mass flow, make gas solid separation efficiency higher, gas-solid separating effect is more obvious.
Therefore, the present invention, compared with existing cyclone separator, has outstanding advantage and is: (1) solves boiler combustion amount and the inconsistent shortcoming of cyclone separator internal circulating load by the adjusting of baffle angle, and adjusting function is better, thereby improved separative efficiency, reduced running cost; (2) the simple screen cloth of air outlet place mounting structure, improves separating effect again, saves meticulous separation costs; (3) workable, adjusting function, simple in structure, easily manufactured.
A kind of efficiency Cyclone provided by the invention, variation structurally, has realized the adjustability in operation operating mode, for practical application provides great convenience, can be widely used in the industrial operations such as boiler recirculating fluidized bed, gas solid separation.
Accompanying drawing explanation
Accompanying drawing 1 is top view of the present invention, and accompanying drawing 2 is front views of the present invention.
In accompanying drawing: 1. air inlet baffle plate; 2. barrel interior panelling (several); 3. air outlet screen cloth; 4. the connecting axle of baffle plate and wall; 5. the valve rod of controllable register angle; 6. air inlet pipeline; 7. cylindrical shell; 8 air outlet pipelines; 9. discharging opening
The specific embodiment
Below in conjunction with accompanying drawing, this new structure cyclone separator is described further.As shown in Fig. 1 or 2, when the flue gas of entrained solids material enters into the cylinder 7 of cyclone separator from air inlet pipeline 6, by the openings of sizes of stretching valve rod 5 controllable registers 1, control the openings of sizes of air inlet, thereby regulate the flow of the flue gas that enters cylindrical shell, improve separative efficiency.Flue gas enters into after cylindrical shell 7, by the guide functions of circular cylinder body, rotate, according to import flue gas flow number can regulate the angle of several baffle plates 2 of barrel.Flue gas flow hour, tunes up the angle of barrel baffle plate; When exhaust gas volumn is large, turn the angle of barrel baffle plate down.What guarantee that smoke gas flow rotatablely moves gives full play to, make to rotatablely move and occur at cylindrical shell center, by centrifugal action, material solid particle is thrown toward barrel 7, under the effect of gravity, material particles slides to discharging opening 9 along barrel, return and continue circulating combustion in boiler furnace, and the screen cloth 3 that flue gas is separated by filtration effect from the central tube air outlet 8 on separator top under the effect of secondary whirlpool enters next stage equipment.By the effect of baffle plate, this cyclone separator can adapt to the operating parameter of the different operating modes of boiler like this, and adjusting function improves, and has realized the stable operation under variable working condition condition, also improves the separative efficiency of cyclone separator; The installation of air outlet place screen cloth, has realized the secondary separation of gas-solid, and dismounting is easy, and feasibility is high, the advantage that cost is low.
Finally it should be noted that: above embodiment is only in order to illustrate the present invention and unrestricted technical scheme described in the invention;
Therefore, although this description has been described in detail the present invention with reference to the above embodiments,, those of ordinary skill in the art should be appreciated that still and can modify or be equal to replacement the present invention; And all do not depart from technical scheme and the improvement thereof of the spirit and scope of the present invention, it all should be encompassed in the middle of claim scope of the present invention.

Claims (4)

1. an efficiency Cyclone, is characterized in that: the baffle plate, circular cylinder body, conical shell, air outlet, discharging opening and the screen cloth that comprise air inlet, angle adjustable.Described air inlet adopts the first passage of straight-through rear screw, is welded on the top of circular cylinder body; The baffle plate of described angle adjustable, is arranged on respectively the circumferential, axial of air inlet and circular cylinder body, and baffle plate all adopts axle to be connected with wall, is convenient to adjust opening angle; Described circular cylinder body and conical shell are integrally welded, and circular cylinder body is upper, conical shell under; Described air outlet is drum forms, is positioned at circular cylinder body top center, is connected with Type of Welding with cylindrical shell end socket; Described discharging opening is connected with Type of Welding with the lower end of conical shell; Described screen cloth is connected with air outlet, is connected with screw-type with air outlet cylindrical shell.Flue gas with high-temperature material enters after cyclone separator by helical form air inlet, the existing water conservancy diversion of baffle plate of air inlet has again the effect of controlling air flow rate, air-flow is subject to cylindrical shell guide effect to produce strong rotation subsequently, along cylindrical shell spirality, enter Whirlwind barrel main part downwards, by regulating the angle of the baffle plate of installing along barrel, for the size of air inlet flow, regulate better the rotate effect of air-flow, the solid material that density is large is like this thrown toward wall under the effect of centrifugal force, and under Action of Gravity Field, along barrel whereabouts device bottom to tornadotron discharging opening, the air-flow of rotation shrinks to center flow in cylindrical shell, upwards forming secondary vortex flow flows out through wireway to air outlet, air outlet place is provided with screen cloth, play the effect of secondary separation.
2. the structure improved cyclone separator of one according to claim 1, it is characterized in that: described baffle plate is positioned on air inlet and barrel, and between wall, with connecting axle form, be connected, the opening angle of the stretching controllable register by valve rod in the middle of baffle plate rear portion, angle is changed to 0-30 °.
3. the structure improved cyclone separator of one according to claim 1, is characterized in that; Described baffle plate number should be consistent with cylindrical shell height, and highly higher baffle plate number suitably increases, also corresponding minimizing of baffle plate number while highly reducing.
4. the structure improved cyclone separator of one according to claim 1, it is characterized in that: described screen cloth pore diameter is less than the particle diameter of solid material, be connected with screw with air outlet barrel, installation site is positioned at air outlet 100mm left and right, can realize easy accessibility.
CN201310744225.3A 2013-12-26 2013-12-26 Novel efficient cyclone separator Pending CN103752425A (en)

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104534480A (en) * 2014-12-12 2015-04-22 华西能源工业股份有限公司 CFB (circulating fluidized bed) waste incineration boiler gas-solid separation method
CN106311494A (en) * 2016-09-14 2017-01-11 武汉工程大学 Power silk screen cyclone separator
CN106362878A (en) * 2016-09-14 2017-02-01 武汉工程大学 Dynamic enhanced cyclone separator
CN107362589A (en) * 2017-08-01 2017-11-21 大连理工大学 A kind of twin-stage multiple entry dynamic pressure deaerator
CN108343140A (en) * 2018-03-19 2018-07-31 无锡市万里实业发展有限公司 Vacuum freeze mode feces collecting system with separator
CN109758863A (en) * 2019-03-25 2019-05-17 江苏丰东热技术有限公司 A kind of fume purifier of fume and lampblack purifying system
CN112827674A (en) * 2020-12-30 2021-05-25 东北石油大学 Reciprocating intermittent type formula cyclone separation device

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104534480A (en) * 2014-12-12 2015-04-22 华西能源工业股份有限公司 CFB (circulating fluidized bed) waste incineration boiler gas-solid separation method
CN106311494A (en) * 2016-09-14 2017-01-11 武汉工程大学 Power silk screen cyclone separator
CN106362878A (en) * 2016-09-14 2017-02-01 武汉工程大学 Dynamic enhanced cyclone separator
CN106362878B (en) * 2016-09-14 2019-05-28 武汉工程大学 A kind of power rotational flow strengthening separator
CN106311494B (en) * 2016-09-14 2019-05-28 武汉工程大学 A kind of power silk screen cyclone separator
CN107362589A (en) * 2017-08-01 2017-11-21 大连理工大学 A kind of twin-stage multiple entry dynamic pressure deaerator
CN108343140A (en) * 2018-03-19 2018-07-31 无锡市万里实业发展有限公司 Vacuum freeze mode feces collecting system with separator
CN109758863A (en) * 2019-03-25 2019-05-17 江苏丰东热技术有限公司 A kind of fume purifier of fume and lampblack purifying system
CN112827674A (en) * 2020-12-30 2021-05-25 东北石油大学 Reciprocating intermittent type formula cyclone separation device
CN112827674B (en) * 2020-12-30 2022-08-30 东北石油大学 Reciprocating intermittent type formula cyclone separation device

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Application publication date: 20140430