CN103752410B - Particulate matter electricity carrying capacity measurement device and method - Google Patents
Particulate matter electricity carrying capacity measurement device and method Download PDFInfo
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Abstract
本发明涉及颗粒物荷电量测量装置及方法,所述装置包括顺次连接的气瓶、颗粒发生装置、荷电器、检测器和引风机,所述气瓶与颗粒发生装置之间设有第一流量计,检测器与引风机之间设有第二流量计;所述荷电器设置在检测器左端,检测器右端通过管道与引风机连通;所述荷电器通过第一导线与荷电器高压电源相连,检测器通过第二导线与检测器高压电源相连。本发明结构简单,设计合理,能够精准测量静电除尘器中各单一颗粒的荷电量,从而研究静电除尘器颗粒的荷电机理;有助于静电除尘系统进行设计和研究,从而提高静电除尘器除尘效率,有效地控制燃煤烟气颗粒物的排放。
The invention relates to a device and a method for measuring the amount of charge of particulate matter. The device includes a sequentially connected gas cylinder, a particle generating device, a charger, a detector and an induced draft fan. A first flow rate is provided between the gas cylinder and the particle generating device. There is a second flowmeter between the detector and the induced draft fan; the charger is arranged at the left end of the detector, and the right end of the detector communicates with the induced draft fan through a pipeline; the charger is connected to the high voltage power supply of the charger through the first wire , the detector is connected to the detector high-voltage power supply through the second wire. The invention is simple in structure and reasonable in design, and can accurately measure the charging amount of each single particle in the electrostatic precipitator, thereby studying the charging mechanism of the particles of the electrostatic precipitator; it is helpful for the design and research of the electrostatic precipitator system, thereby improving the dust removal of the electrostatic precipitator Efficiency, effectively controlling the emission of particulate matter in coal-fired flue gas.
Description
技术领域technical field
本发明涉及一种荷电量测量装置及方法,具体地说是涉及一种颗粒物荷电量测量装置及方法,属于环境保护领域。The invention relates to a device and method for measuring charge quantity, in particular to a device and method for measuring charge quantity of particulate matter, belonging to the field of environmental protection.
背景技术Background technique
随着工业的发展,我国目前的大气污染问题日益严重,污染物日益增多,其中固体颗粒物含量占我国大气污染物的首位,其浓度是衡量大气污染程度的一个重要标志。我国大气颗粒物的主要来源为燃煤电厂排放的大量烟尘,且这些烟尘基本上都属于对人体健康危害极大的可吸入颗粒物PM10及PM2.5,这一问题已引起全国各界的广泛关注。燃煤电厂是我国PM2.5的主要来源之一,我国燃煤电厂的烟尘排放量约占全国工业烟尘排放量的50%,大多燃煤电厂排放的烟尘中PM2.5的比例大于50%。With the development of industry, my country's current air pollution problem is becoming more and more serious, and the number of pollutants is increasing day by day. Among them, the content of solid particles accounts for the first place in my country's air pollutants, and its concentration is an important indicator to measure the degree of air pollution. The main source of atmospheric particulate matter in my country is a large amount of smoke and dust emitted by coal-fired power plants, and these smoke and dust basically belong to inhalable particulate matter PM10 and PM2.5, which are extremely harmful to human health. This issue has attracted widespread attention from all walks of life across the country. Coal-fired power plants are one of the main sources of PM2.5 in my country. The smoke and dust emissions from coal-fired power plants in my country account for about 50% of the national industrial smoke and dust emissions. The proportion of PM2.5 in the smoke and dust emitted by most coal-fired power plants is greater than 50%.
现有技术中,采用静电除尘器治理大气颗粒物是较为常用的一种方法,静电除尘器在燃煤电厂应用中的除尘效率可达99.99%,然而其对亚微米级的颗粒脱除效果却不够理想,总脱除效率不到50%。In the prior art, the use of electrostatic precipitators to control atmospheric particulate matter is a relatively common method. The dust removal efficiency of electrostatic precipitators in coal-fired power plants can reach 99.99%, but its removal effect on submicron particles is not enough Ideally, the total removal efficiency is less than 50%.
颗粒在静电除尘器中荷电过程主要分为电场荷电和扩散荷电两种情况,电场荷电为负离子在电场力的作用下射入体积大得多的粉尘颗粒内使其荷电;扩散荷电为离子做不规则热运动而与粉尘颗粒碰撞使其荷电。颗粒的荷电量直接影响了其受力情况和收尘效果,因此,针对不同粒径颗粒荷电量进行准确的测量,有助于静电除尘系统进行设计和研究,从而提高静电除尘器除尘效率,有效地控制燃煤烟气颗粒物的排放。The charging process of particles in the electrostatic precipitator is mainly divided into two situations: electric field charging and diffusion charging. Electric field charging is that negative ions are injected into much larger dust particles under the action of electric field force to charge them; diffusion The charging is the irregular thermal motion of the ions and the collision with the dust particles to charge them. The amount of charge of the particles directly affects its stress and dust collection effect. Therefore, accurate measurement of the charge amount of particles with different particle sizes is helpful for the design and research of the electrostatic precipitator system, thereby improving the dust removal efficiency of the electrostatic precipitator and effectively To effectively control the emission of particulate matter in coal-fired flue gas.
发明内容Contents of the invention
本发明所要解决的技术问题在于提供一种颗粒物荷电量测量装置及方法,该装置能够精准测量静电除尘器中各单一颗粒的荷电量,从而研究静电除尘器颗粒的荷电机理。The technical problem to be solved by the present invention is to provide a device and method for measuring the charged amount of particles, which can accurately measure the charged amount of each single particle in the electrostatic precipitator, so as to study the charging mechanism of the particles in the electrostatic precipitator.
本发明采用的技术方案为:The technical scheme adopted in the present invention is:
一种颗粒物荷电量测量装置,所述装置包括顺次连接的气瓶、颗粒发生装置、荷电器、检测器和引风机,所述气瓶与颗粒发生装置之间设有第一流量计,检测器与引风机之间设有第二流量计;所述荷电器设置在检测器左端,检测器右端通过管道与引风机连通;所述荷电器通过第一导线与荷电器高压电源相连,检测器通过第二导线与检测器高压电源相连。A device for measuring the charged amount of particulate matter, the device includes a gas cylinder connected in sequence, a particle generating device, a charger, a detector, and an induced draft fan, and a first flowmeter is arranged between the gas cylinder and the particle generating device to detect A second flowmeter is arranged between the device and the induced draft fan; the charge device is arranged at the left end of the detector, and the right end of the detector communicates with the induced draft fan through a pipeline; the charge device is connected with the high voltage power supply of the charge device through the first wire, and the Connect to the detector high-voltage power supply through the second wire.
优选地,所述荷电器包括荷电器上端、由荷电器接地极构成的荷电器中部、荷电器下端、均流板和放电极,荷电器上端、由荷电器接地极构成的荷电器中部、荷电器下端之间通过螺纹连接形成荷电器本体;均流板布设在荷电器上端与荷电器接地极之间的凹槽中,放电极与均流板固定连接,放电极通过第一导线与荷电器高压电源相连;所述荷电器上端顶部设有气流进口,荷电器下端底部水平方向上设有气流出口。Preferably, the charging device includes the upper end of the charging device, the middle part of the charging device composed of the grounding electrode of the charging device, the lower end of the charging device, an equalizer plate and the discharge electrode, the upper end of the charging device, the middle part of the charging device composed of the grounding electrode of the charging device, and the charging device. The lower ends of the electrical appliances are connected by threads to form the body of the charger; the equalizer is arranged in the groove between the upper end of the charger and the ground electrode of the charger, the discharge electrode is fixedly connected with the current equalizer, and the discharge electrode is connected to the charger through the first wire. The high-voltage power supply is connected; the upper end of the charging device is provided with an air inlet, and the lower end of the charging device is provided with an air outlet in a horizontal direction.
优选地,所述检测器包括检测器本体、检测器上极板和检测器下极板,检测器上极板和检测器下极板分别与检测器本体内壁卡接;检测器上极板通过第二导线与检测器高压电源相连,检测器下极板通过导线接地。Preferably, the detector includes a detector body, a detector upper plate and a detector lower plate, and the detector upper plate and the detector lower plate are respectively clamped with the inner wall of the detector body; the detector upper plate passes through The second wire is connected with the high-voltage power supply of the detector, and the lower plate of the detector is grounded through the wire.
优选地,所述检测器下极板包括不锈钢外框和导电玻璃片,所述导电玻璃片依次并列布设于不锈钢框内形成长方形极板;所述长方形极板面积与检测器上极板面积相等,所述检测器上极板采用不锈钢材质,其形状呈长方形。为了通过光学显微镜检测收集到的颗粒物,特别使用拼接起来的导电玻璃板代替常规不锈钢板,不锈钢外框起到固定玻璃板和促进电流均匀的作用。Preferably, the lower electrode plate of the detector includes a stainless steel outer frame and a conductive glass sheet, and the conductive glass sheets are arranged side by side in turn in the stainless steel frame to form a rectangular electrode plate; the area of the rectangular electrode plate is equal to the area of the upper electrode plate of the detector , the upper plate of the detector is made of stainless steel, and its shape is rectangular. In order to detect the collected particles through an optical microscope, spliced conductive glass plates are used instead of conventional stainless steel plates. The stainless steel outer frame plays the role of fixing the glass plates and promoting the uniformity of the current.
优选地,所述荷电器本体的主体结构为空心圆柱体,其荷电器上端顶部渐缩为内径小于主体结构的圆柱体作为气流进口;其荷电器下端顶部带有方形盖板,荷电器下端底部渐扩为水平布置的空心长方体作为气流出口,气流出口面积与主体结构空心腔圆面积相等。方形盖板上加工有法兰与检测器本体连接;水平布置的空心长方体作为气流出口,保持长方体气流出口面积与空心腔圆面积相等。Preferably, the main structure of the charger body is a hollow cylinder, and the top of the upper end of the charger tapers into a cylinder with an inner diameter smaller than the main structure as an air inlet; the top of the lower end of the charger has a square cover plate, and the bottom of the lower end of the charger The gradually expanded hollow cuboid is used as the air outlet, and the area of the air outlet is equal to the area of the hollow cavity circle of the main structure. A flange is processed on the square cover to connect with the detector body; the horizontally arranged hollow cuboid is used as the air outlet, and the area of the air outlet of the cuboid is kept equal to the area of the hollow cavity circle.
优选地,所述均流板上均匀布设有若干个均流圆孔,均流板中心位置设有用于固定放电极的中心圆孔;所述放电极上端加工外螺纹,通过螺母固定在均流板中央,下端悬空于荷电器接地极中央。Preferably, several flow equalizing round holes are evenly arranged on the said flow equalizing plate, and the central position of the current equalizing plate is provided with a central round hole for fixing the discharge electrode; the upper end of the discharge electrode is processed with external thread, and is fixed on the current equalizing hole by a nut. The center of the plate, and the lower end is suspended in the center of the ground electrode of the charger.
优选地,所述检测器本体呈长方形,其左端通过凸起的法兰与荷电器下端的方形盖板连接,检测器右端渐缩为内径小于检测器本体的圆柱体作为检测器出口,所述检测器出口通过管道与引风机相连;所述第二流量计设置在检测器出口与引风机之间的管道上。Preferably, the detector body is rectangular, its left end is connected to the square cover plate at the lower end of the charger through a raised flange, and the right end of the detector is tapered to a cylinder with an inner diameter smaller than the detector body as the detector outlet. The outlet of the detector is connected with the induced fan through a pipeline; the second flowmeter is arranged on the pipeline between the outlet of the detector and the induced fan.
优选地,所述颗粒发生装置为颗粒发生器、自动进样装置或鼓风式颗粒发生器;所述荷电器高压电源为压直流电源、脉冲电源、高频电源,所述检测器高压电源为负直流高压电源。Preferably, the particle generating device is a particle generator, an automatic sampling device or a blower type particle generator; the high-voltage power supply of the charger is a voltage direct current power supply, a pulse power supply, a high-frequency power supply, and the high-voltage power supply of the detector is Negative DC high voltage power supply.
荷电器上端采用绝缘材料,如聚四氟乙烯、有机玻璃、陶瓷等绝缘材质。荷电器上端外部开孔用于穿过第一导线(高压电线),内部开有固定均流板的凹槽,下部加工有内螺纹;荷电器接地极(荷电器中部)采用不锈钢材质,其上下两端加工有连接用的外螺纹;荷电器下端加工有内螺纹;荷电器接地极通过两端的外螺纹与荷电器上、下端的内螺纹配合连接。荷电器上端、荷电器接地极和荷电器下端三部分通过螺纹连接,连接后其内圆柱腔直径相同,形成主体结构为空心圆柱体的荷电器本体。主体结构的空心腔圆面积与荷电器下端水平方向上的气流出口面积相等,从而保证荷电器内气流流速不变。The upper end of the charger adopts insulating materials, such as polytetrafluoroethylene, plexiglass, ceramics and other insulating materials. The outer opening of the upper end of the charging device is used to pass through the first wire (high-voltage wire), and there is a groove for fixing the equalizing plate inside, and the lower part is processed with internal threads; the grounding electrode of the charging device (the middle part of the charging device) is made of stainless steel. Both ends are processed with external threads for connection; the lower end of the charger is processed with internal threads; the grounding electrode of the charge is connected with the internal threads at the upper and lower ends of the charge through the external threads at both ends. The upper end of the charging device, the grounding electrode of the charging device and the lower end of the charging device are connected by threads. After the connection, the diameters of the inner cylindrical cavities are the same to form a charging device body whose main structure is a hollow cylinder. The circular area of the hollow cavity of the main structure is equal to the area of the air outlet in the horizontal direction at the lower end of the charger, so as to ensure the constant flow rate of the air in the charger.
所述的均流板采用聚四氟乙烯、有机玻璃、陶瓷等绝缘材质;所述的放电极采用不锈钢材质,为圆柱形结构,放电极上端加工外螺纹,通过螺母固定在均流板中央,下端悬空于接地极中央,同时放电极上端通过第一导线连接负高压直流电源,从而通过电晕放电使颗粒流荷电。荷电器下端的气流出口采用有机玻璃材质,其上部为有方形盖板的空心圆柱体,该空心圆柱体的上部中心位置加工有内螺纹与放电级连接,方形盖板上加工有法兰与检测器本体连接;下部渐扩为水平布置的空心长方体作为气流出口,保持气流出口面积与上部空心圆柱体的空心腔圆面积相等。The flow equalizer is made of polytetrafluoroethylene, plexiglass, ceramics and other insulating materials; the discharge electrode is made of stainless steel and has a cylindrical structure. The upper end of the discharge electrode is processed with external threads and fixed in the center of the flow equalizer by nuts. The lower end is suspended in the center of the ground electrode, and the upper end of the discharge electrode is connected to a negative high-voltage DC power supply through the first wire, so that the particle flow is charged through corona discharge. The air outlet at the lower end of the charger is made of plexiglass, and its upper part is a hollow cylinder with a square cover plate. The upper center of the hollow cylinder is processed with an internal thread to connect with the discharge stage, and the square cover plate is processed with a flange and a detection The lower part gradually expands into a horizontally arranged hollow cuboid as the air outlet, keeping the area of the air outlet equal to the area of the hollow cavity circle of the upper hollow cylinder.
检测器本体采用有机玻璃材质,整体为长方形,用于引导检测器内气流流向;检测器上极板采用不锈钢材质,检测器本体上开设有孔用于穿过第二导线,检测器上极板通过第二导线连接检测器高压电源,用于与平行的检测器下极板一起产生匀强电场;检测器下极板采用不锈钢外框,框内部刻有固定槽,用以固定导电玻璃片;检测器下极板接地,不仅用于与检测器上极板产生匀强电场,同时还用于颗粒物的收集,以达到采用和检测的目的。检测器上极板和检测器下极板分别与检测器本体内壁卡接,便于检测器上、下极板的更换。The detector body is made of plexiglass, and the whole is rectangular, which is used to guide the air flow in the detector; the upper plate of the detector is made of stainless steel, and a hole is opened on the detector body to pass through the second wire, and the upper plate of the detector is made of stainless steel. Connect the detector high-voltage power supply through the second wire, which is used to generate a uniform electric field with the parallel detector lower plate; the detector lower plate adopts a stainless steel outer frame, and the inside of the frame is engraved with a fixing groove to fix the conductive glass sheet; The lower plate of the detector is grounded, which is not only used to generate a uniform electric field with the upper plate of the detector, but also used to collect particles to achieve the purpose of collection and detection. The upper polar plate of the detector and the lower polar plate of the detector are snapped into the inner wall of the detector body respectively, so as to facilitate the replacement of the upper and lower polar plates of the detector.
所述的引风机用以使检测器内产生均匀空气流,从而使荷电器内流出的颗粒流与空气流速保持一致,从而相对静止。The induced fan is used to generate a uniform air flow in the detector, so that the flow of particles flowing out of the charger is consistent with the air flow velocity, so that it is relatively static.
所述的气瓶可以为常用压缩气瓶,用于给出气流,气流与颗粒混合后进入荷电器中使颗粒荷电;可采用空气气瓶,其还可用于调节气氛及湿度等。The gas cylinder can be a common compressed gas cylinder, which is used to give airflow, and the airflow mixes with the particles and enters the charger to charge the particles; an air cylinder can be used, which can also be used to adjust the atmosphere and humidity.
一种测量颗粒物荷电量的方法,包括下述步骤:A method for measuring the charged amount of particulate matter, comprising the steps of:
(1)气瓶输出的气流通过第一流量计控制流速后,在颗粒发生装置中与颗粒物混合并通过气流进口进入荷电器内;(1) After the airflow output from the gas cylinder passes through the first flowmeter to control the flow rate, it is mixed with particulate matter in the particle generating device and enters the charger through the airflow inlet;
(2)进入荷电器的颗粒物通过放电极与荷电器接地极之间的电晕放电进行荷电后,从气流出口水平运动进入检测器中;(2) After the particles entering the charger are charged by the corona discharge between the discharge electrode and the ground electrode of the charger, they move horizontally from the air outlet and enter the detector;
(3)颗粒物进入检测器后,在检测器上极板与检测器下极板之间产生的匀强电场作用下进行定向运动,并降落在荷电器下极板的不同位置;其中,通过第二流量计调节引风机的风量,保持检测器中气流流速与荷电器气流出口流速相等;(3) After particles enter the detector, they move in a directional motion under the action of the uniform electric field generated between the upper plate of the detector and the lower plate of the detector, and land on different positions of the lower plate of the charger; among them, through the first The second flowmeter adjusts the air volume of the induced draft fan to keep the airflow velocity in the detector equal to the flow velocity of the airflow outlet of the charger;
(4)取出检测器下极板中的导电玻璃片,用光学显微镜观察颗粒所落下的位置和颗粒大小,并通过颗粒受力分析,得到颗粒水平运动距离,计算得到各个颗粒荷电量。(4) Take out the conductive glass sheet in the lower plate of the detector, use an optical microscope to observe the falling position and particle size of the particles, and analyze the force of the particles to obtain the horizontal movement distance of the particles, and calculate the charge amount of each particle.
优选地,所述检测器外侧还设有PIV光学检测系统。可以对加测器内两个极板之间的颗粒运动进行拍摄,更加直观,对拍摄结果进行处理和分析也可直接得到颗粒流的平均荷电量等结果。Preferably, a PIV optical detection system is also provided outside the detector. The particle movement between the two polar plates in the tester can be photographed, which is more intuitive, and the results such as the average charge of the particle flow can be directly obtained by processing and analyzing the photographed results.
本发明的颗粒物荷电量测量装置,颗粒物随正压气流从荷电器气流进口进入荷电器,在荷电器中部电晕区荷电,再通过荷电器下端的气流出口进入检测器的匀强电场中;颗粒物在匀强电场中进行匀速运动,并最终被检测器下极板收集;在检测过程中,通过调节引风机风量,使检测器中气流流速与荷电器气流出口流速相等,从而不影响颗粒在气流中的匀速运动。最后,通过取出检测器下极板中的导电玻璃片,用光学显微镜观察颗粒所落下的位置和颗粒大小,并通过颗粒受力分析,得到颗粒水平运动距离,计算得到各个颗粒荷电量。In the device for measuring the charged amount of particulate matter of the present invention, the particulate matter enters the charger from the airflow inlet of the charger along with the positive pressure airflow, is charged in the corona area in the middle of the charger, and then enters the uniform electric field of the detector through the airflow outlet at the lower end of the charger; Particles move at a uniform speed in a uniform electric field, and are finally collected by the lower plate of the detector; during the detection process, by adjusting the air volume of the induced draft fan, the flow rate of the air flow in the detector is equal to the flow rate of the air outlet of the charger, so as not to affect the flow rate of the particles in the detector. Uniform motion in an air stream. Finally, by taking out the conductive glass sheet in the lower plate of the detector, observe the position and particle size of the particles with an optical microscope, and analyze the force of the particles to obtain the horizontal movement distance of the particles, and calculate the charge amount of each particle.
本发明结构简单,设计合理,能够精准测量静电除尘器中各单一颗粒的荷电量,从而研究静电除尘器颗粒的荷电机理;有助于静电除尘系统进行设计和研究,从而提高静电除尘器除尘效率,有效地控制燃煤烟气颗粒物的排放。The invention is simple in structure and reasonable in design, and can accurately measure the charging amount of each single particle in the electrostatic precipitator, thereby studying the charging mechanism of the particles of the electrostatic precipitator; it is helpful for the design and research of the electrostatic precipitator system, thereby improving the dust removal of the electrostatic precipitator Efficiency, effectively controlling the emission of particulate matter in coal-fired flue gas.
附图说明Description of drawings
图1 是本发明的结构示意图;Fig. 1 is a structural representation of the present invention;
图2 是本发明荷电器的结构示意图;Fig. 2 is a schematic structural view of the charger of the present invention;
图3 是本发明检测器下极板的结构示意图;Fig. 3 is the structural representation of the lower plate of the detector of the present invention;
图4是本发明荷电器下端的结构示意图;Fig. 4 is a schematic structural view of the lower end of the charger of the present invention;
1.检测器本体 2.检测器下极板 3.检测器出口 4.引风机 5.检测器上极板 6.检测器高压电源 7.荷电器高压电源 8.荷电器上端 9.均流板 10.荷电器放电极 11.荷电器接地极 12.荷电器下端 13.颗粒发生装置 14.气瓶 15.气流进口 16.气流出口 17.凹槽18.不锈钢外框 19.导电玻璃片20.方形盖板 21.第一导线 22.第二导线 23.有方形盖板的空心圆柱体 24.第一流量计 25.第二流量计。1. The detector body 2. The lower plate of the detector 3. The outlet of the detector 4. The induced draft fan 5. The upper plate of the detector 6. The high-voltage power supply of the detector 7. The high-voltage power supply of the charger 8. The upper end of the charger 9. The equalizing plate 10. Charger discharge electrode 11. Charger ground electrode 12. Charger lower end 13. Particle generator 14. Gas cylinder 15. Airflow inlet 16. Airflow outlet 17. Groove 18. Stainless steel frame 19. Conductive glass sheet 20. Square cover plate 21. First wire 22. Second wire 23. Hollow cylinder with square cover plate 24. First flow meter 25. Second flow meter.
具体实施方式detailed description
下面结合附图和具体实施例对本发明作进一步说明,应当理解,此处所描述的具体实施例仅用于说明和解释本发明,并不用于限定本发明。The present invention will be further described below in conjunction with the drawings and specific embodiments. It should be understood that the specific embodiments described here are only used to illustrate and explain the present invention, and are not intended to limit the present invention.
实施例1Example 1
参照图1~4,一种颗粒物荷电量测量装置,包括顺次连接的气瓶14、颗粒发生装置13、荷电器、检测器和引风机4,所述气瓶14与颗粒发生装置13之间设有第一流量计24,检测器与引风机4之间设有第二流量计25;所述荷电器设置在检测器左端,检测器右端通过管道与引风机连通;所述荷电器通过第一导线21与荷电器高压电源7相连,检测器通过第二导线22与检测器高压电源6相连。With reference to Fig. 1~4, a kind of particle charge measuring device comprises gas cylinder 14, particle generating device 13, charger, detector and induced draft fan 4 connected in sequence, between described gas cylinder 14 and particle generating device 13 A first flow meter 24 is provided, and a second flow meter 25 is arranged between the detector and the induced draft fan 4; the charger is arranged at the left end of the detector, and the right end of the detector communicates with the induced draft fan through a pipeline; A wire 21 is connected to the high-voltage power supply 7 of the charger, and the detector is connected to the high-voltage power supply 6 of the detector through a second wire 22 .
荷电器包括荷电器上端8、由荷电器接地极11构成的荷电器中部、荷电器下端12、均流板9和放电极10,荷电器上端8、由荷电器接地极11构成的荷电器中部、荷电器下端12之间通过螺纹连接形成荷电器本体;均流板9布设在荷电器上端8与荷电器接地极11之间的凹槽17中,放电极10与均流板9固定连接,放电极10通过第一导线21与荷电器高压电源7相连;所述荷电器上端8顶部设有气流进口15,荷电器下端12底部水平方向上设有气流出口16。The charger includes the upper end 8 of the charger, the middle part of the charger formed by the ground electrode 11 of the charger, the lower end 12 of the charger, the equalizer plate 9 and the discharge electrode 10, the upper end 8 of the charger, and the middle part of the charger formed by the ground electrode 11 of the charger 1. The lower ends 12 of the charging device are connected by threads to form the charging device body; the equalizing plate 9 is arranged in the groove 17 between the upper end 8 of the charging device and the grounding electrode 11 of the charging device, and the discharge electrode 10 is fixedly connected with the current equalizing plate 9, The discharge electrode 10 is connected to the high-voltage power supply 7 of the charging device through the first wire 21; the upper end 8 of the charging device is provided with an air inlet 15, and the lower end 12 of the charging device is provided with an air outlet 16 in the horizontal direction.
荷电器上端8采用聚四氟乙烯材料,荷电器上端8外部开孔用于穿过第一导线(高压电线),内部开有固定均流板的凹槽17,下部加工有内螺纹;荷电器接地极11(荷电器中部)采用不锈钢材质,其上下两端加工有连接用的外螺纹;荷电器下端12加工有内螺纹;荷电器接地极11通过两端的外螺纹与荷电器上、下端的内螺纹配合连接。荷电器上端8、荷电器接地极11和荷电器下端12三部分通过螺纹连接,连接后其内圆柱腔直径相同,形成主体结构为空心圆柱体的荷电器本体。The upper end 8 of the charging device is made of polytetrafluoroethylene material, and the upper end 8 of the charging device has an external opening for passing through the first wire (high-voltage wire), and a groove 17 for fixing the equalizing plate is opened inside, and an internal thread is processed at the lower part; The ground electrode 11 (the middle part of the charging device) is made of stainless steel, and its upper and lower ends are processed with external threads for connection; the lower end 12 of the charging device is processed with internal threads; Internally threaded fit connection. The upper end 8 of the charging device, the grounding electrode 11 of the charging device and the lower end 12 of the charging device are connected by threads. After the connection, the diameters of the inner cylindrical chambers are the same to form a charging device body whose main structure is a hollow cylinder.
均流板9采用聚四氟乙烯材质,所述均流板上均匀布设有若干个均流圆孔,均流板中心位置设有用于固定放电极的中心圆孔;所述的放电极10采用不锈钢材质,为圆柱形结构,放电极10上端加工外螺纹,通过螺母固定在均流板9的中心圆孔中,下端悬空于荷电器接地极11中央,同时放电极10上端通过第一导线21连接负高压直流电源,从而通过电晕放电使颗粒流荷电。荷电器下端12的气流出口16采用有机玻璃材质,其上部为有方形盖板20的空心圆柱体23,该空心圆柱体23的上部中心位置加工有内螺纹与放电级10连接,方形盖板20上加工有法兰与检测器本体1连接;下部渐扩为水平布置的空心长方体作为气流出口16,保持气流出口16面积与上部空心圆柱体的空心腔圆面积相等,从而保证荷电器内气流流速不变。The flow equalizer 9 is made of polytetrafluoroethylene, and several flow equalization round holes are evenly arranged on the flow equalizer, and the central position of the flow equalizer is provided with a central round hole for fixing the discharge electrode; the discharge electrode 10 adopts It is made of stainless steel and has a cylindrical structure. The upper end of the discharge electrode 10 is processed with external threads, and is fixed in the center hole of the flow equalizer 9 through a nut. The lower end is suspended in the center of the ground electrode 11 of the charger. A negative high voltage DC power supply is connected to charge the stream of particles by corona discharge. The air outlet 16 at the lower end 12 of the charger is made of plexiglass, and its upper part is a hollow cylinder 23 with a square cover plate 20. The upper center of the hollow cylinder 23 is processed with an internal thread to connect with the discharge stage 10. The square cover plate 20 The upper part is processed with a flange to connect with the detector body 1; the lower part gradually expands into a horizontally arranged hollow cuboid as the air outlet 16, and the area of the air outlet 16 is kept equal to the area of the hollow cavity circle of the upper hollow cylinder, so as to ensure the flow rate of the air in the charger constant.
检测器包括检测器本体1、检测器上极板5和检测器下极板2,检测器上极板5和检测器下极板2分别与检测器本体1内壁卡接;检测器上极板5通过第二导线22与检测器高压电源6相连,检测器下极板2通过导线接地。The detector includes a detector body 1, a detector upper plate 5 and a detector lower plate 2, and the detector upper plate 5 and the detector lower plate 2 are engaged with the inner wall of the detector body 1 respectively; the detector upper plate 5 is connected to the detector high-voltage power supply 6 through the second wire 22, and the detector lower plate 2 is grounded through the wire.
检测器下极板2包括不锈钢外框18和导电玻璃片19,所述导电玻璃片19依次并列布设于不锈钢外框18内形成长方形极板;所述长方形极板面积与检测器上极板5面积相等。The lower electrode plate 2 of the detector comprises a stainless steel frame 18 and a conductive glass sheet 19, and the conductive glass sheet 19 is arranged side by side in turn in the stainless steel outer frame 18 to form a rectangular electrode plate; the area of the rectangular electrode plate is the same as that of the detector upper electrode plate 5 The areas are equal.
检测器本体1采用有机玻璃材质,整体为长方形,用于引导检测器内气流流向;检测器上极板5采用不锈钢材质,检测器本体1上开设有孔用于穿过第二导线22,检测器上极板5通过第二导线连接检测器高压电源6,用于与平行的检测器下极板一起产生匀强电场;检测器下极板2采用不锈钢外框18,框内部刻有固定槽,用以固定导电玻璃片19;检测器下极板2接地,不仅用于与检测器上极板5产生匀强电场,同时还用于颗粒物的收集,以达到采用和检测的目的。检测器上极板5和检测器下极板2分别与检测器本体1内壁卡接,便于检测器上、下极板的更换。The detector body 1 is made of plexiglass, which is rectangular as a whole, and is used to guide the air flow in the detector; the upper plate 5 of the detector is made of stainless steel, and the detector body 1 is provided with a hole for passing through the second wire 22 to detect The upper plate 5 of the detector is connected to the high-voltage power supply 6 of the detector through the second wire, and is used to generate a uniform electric field together with the lower plate of the detector in parallel; the lower plate 2 of the detector adopts a stainless steel outer frame 18, and a fixing groove is engraved inside the frame , to fix the conductive glass sheet 19; the detector lower plate 2 is grounded, not only used to generate a uniform electric field with the detector upper plate 5, but also used for particle collection to achieve the purpose of adoption and detection. The detector upper pole plate 5 and the detector lower pole plate 2 are engaged with the inner wall of the detector body 1 respectively, which facilitates the replacement of the detector upper and lower pole plates.
检测器本体1左端通过凸起的法兰与荷电器的方形盖板20连接,检测器本体1右端渐缩为内径小于检测器本体的圆柱体作为检测器出口3,所述检测器出口3通过管道与引风机4相连;所述第二流量计25设置在检测器出口3与引风机4之间的管道上。The left end of the detector body 1 is connected to the square cover plate 20 of the charger through a raised flange, and the right end of the detector body 1 is tapered to a cylinder with an inner diameter smaller than the detector body as the detector outlet 3, and the detector outlet 3 passes through The pipeline is connected with the induced fan 4; the second flow meter 25 is arranged on the pipeline between the detector outlet 3 and the induced fan 4.
颗粒发生装置为鼓风式颗粒发生器;所述荷电器高压电源为高压直流电源,所述检测器高压电源为负直流高压电源。引风机用以使检测器内产生均匀空气流,从而使荷电器内流出的颗粒流与空气流速保持一致,从而相对静止。气瓶可以为常用压缩气瓶,用于给出气流,气流与颗粒混合后进入荷电器中使颗粒荷电;也可采用空气气瓶,除用于给出气流还可用于调节气氛及湿度等。The particle generating device is a blower type particle generator; the high voltage power supply of the charger is a high voltage direct current power supply, and the high voltage power supply of the detector is a negative direct current high voltage power supply. The induced fan is used to generate a uniform air flow in the detector, so that the flow of particles flowing out of the charger is consistent with the air flow velocity, so that it is relatively static. The gas cylinder can be a common compressed gas cylinder, which is used to give the airflow, and the airflow is mixed with the particles and enters the charger to charge the particles; air cylinders can also be used, which can be used to adjust the atmosphere and humidity in addition to giving the airflow.
气流从气瓶14给出,通过流量计控制流速后在颗粒发生装置13中与细颗粒混合并进入荷电器,荷电器连接高压直流电源7,通过放电极10和荷电器接地极11之间的电晕放电进行荷电,然后从荷电器下端12水平方向的气流出口16水平运动进入检测器中。检测器上极板5连接负直流电源6,检测器上极板5与检测器下极板2形成匀强电场。颗粒进入匀强电场后定向运动,大小不同或带电量不同的颗粒运动轨迹不同,从而颗粒分离并降落在荷电器下极板2的不同位置。通过显微镜观察颗粒所在位置和颗粒大小,得到颗粒水平运动距离,从而计算得到颗粒荷电量。在检测过程中,检测器通过调节引风机4的风量,使检测器中气流流速与荷电器气流出口流速相等,从而不影响颗粒在气流中的匀速运动。The gas flow is given from the gas cylinder 14, and after the flow rate is controlled by the flow meter, it is mixed with the fine particles in the particle generating device 13 and enters the charger. The corona discharge is charged, and then moves horizontally from the gas outlet 16 in the horizontal direction of the lower end 12 of the charger into the detector. The upper pole plate 5 of the detector is connected with the negative DC power supply 6, and the upper pole plate 5 of the detector and the lower pole plate 2 of the detector form a uniform electric field. After the particles enter the uniform electric field, they move in a directional manner, and particles with different sizes or charges have different trajectories, so that the particles separate and land on different positions of the electrode plate 2 under the charger. The position and size of the particles are observed through a microscope, and the horizontal movement distance of the particles is obtained, so as to calculate the charge amount of the particles. During the detection process, the detector adjusts the air volume of the induced draft fan 4 to make the flow rate of the air flow in the detector equal to the flow rate of the air outlet of the charger, so as not to affect the uniform movement of the particles in the air flow.
如图2、图4所示,荷电器上端8、荷电器接地极11和荷电器下端12三部分通过螺纹连接,连接后其内圆柱腔直径相同,且空腔截面积与荷电器下端气流出口长方形面积相等,从而保证荷电器内气流流速不变。荷电器接地极11与荷电器上端8的内圆柱腔中留有略大于圆柱腔的空隙形成凹槽17,用于放置和固定均流板9。As shown in Figure 2 and Figure 4, the upper end 8 of the charger, the ground electrode 11 of the charger and the lower end 12 of the charger are connected by threads. The areas of the rectangles are equal, so as to ensure that the flow rate of the airflow in the charger remains constant. A gap slightly larger than the cylindrical cavity is left in the inner cylindrical cavity of the charging device ground electrode 11 and the charging device upper end 8 to form a groove 17 for placing and fixing the equalizer plate 9 .
如图3所示,检测器下极板2由不锈钢外框和导电玻璃片组成。为了通过光学显微镜检测收集到的灰颗粒,特别使用拼接起来的导电玻璃板代替常规不锈钢板;不锈钢外框起到固定玻璃板和促进电流均匀的作用。As shown in FIG. 3 , the lower electrode plate 2 of the detector is composed of a stainless steel frame and a conductive glass sheet. In order to detect the collected dust particles through an optical microscope, spliced conductive glass plates are used instead of conventional stainless steel plates; the stainless steel outer frame plays the role of fixing the glass plates and promoting the uniformity of the current.
此外,在实际使用中还可增加PIV光学检测系统观察颗粒在检测器内的运动轨迹。可以对加测器内两个极板之间的颗粒运动进行拍摄,更加直观,对拍摄结果进行处理和分析也可直接得到颗粒流的平均荷电量等结果。In addition, in actual use, a PIV optical detection system can be added to observe the trajectory of particles in the detector. The particle movement between the two polar plates in the tester can be photographed, which is more intuitive, and the results such as the average charge of the particle flow can be directly obtained by processing and analyzing the photographed results.
实施例2Example 2
参照图1~4,一种测量颗粒物荷电量的方法,包括下述步骤:Referring to Figures 1 to 4, a method for measuring the charge of particulate matter comprises the following steps:
(1)气瓶14输出的气流通过第一流量计24控制流速后,在颗粒发生装置13中与颗粒物混合并通过气流进口15进入荷电器内;(1) After the airflow output by the gas cylinder 14 passes through the first flow meter 24 to control the flow rate, it is mixed with particulate matter in the particle generating device 13 and enters the charge through the airflow inlet 15;
(2)进入荷电器的颗粒物通过放电极10与荷电器接地极11之间的电晕放电进行荷电后,从气流出口16水平运动进入检测器中;其中,气流出口面积与荷电器主体结构空心腔圆面积相等;(2) After the particulate matter entering the charger is charged by the corona discharge between the discharge electrode 10 and the ground electrode 11 of the charger, it moves horizontally from the air outlet 16 into the detector; where the area of the air outlet and the main structure of the charger The area of the hollow cavity circle is equal;
(3)颗粒物进入检测器后,在检测器上极板5与检测器下极板2之间产生的匀强电场作用下进行定向运动,并降落在荷电器下极板2的不同位置;其中,通过第二流量计25调节引风机4的风量,保持检测器中气流流速与荷电器气流出口流速相等;(3) After the particles enter the detector, they move directionally under the action of the uniform electric field generated between the upper plate 5 of the detector and the lower plate 2 of the detector, and land on different positions of the lower plate 2 of the charger; , adjust the air volume of the induced draft fan 4 through the second flow meter 25, and keep the airflow velocity in the detector equal to the airflow outlet flow velocity of the charger;
(4)取出检测器下极板2中的导电玻璃片19,用光学显微镜观察颗粒所落下的位置和颗粒大小,并通过颗粒受力分析,得到颗粒水平运动距离,计算得到各个颗粒荷电量。(4) Take out the conductive glass sheet 19 in the lower plate 2 of the detector, observe the falling position and particle size of the particles with an optical microscope, and analyze the force of the particles to obtain the horizontal movement distance of the particles, and calculate the charge amount of each particle.
电场力:FE=Eq=Uq/h;Electric field force: F E =Eq=Uq/h;
粘性力:Fη=6πdpμω/Cm;Viscous force: F η =6πdpμω/Cm;
当检测极两极板与地面垂直布置时,颗粒在检测器中受力平衡:FE= Fη;When the two polar plates of the detection pole are arranged vertically to the ground, the particles are balanced in force in the detector: F E = F η ;
则驱进速度ω=Eq/(3πdμ);Then the driving speed ω=Eq/(3πdμ);
通过实验可得到,颗粒运动时间:t=L/V0=h/ω;It can be obtained through experiments that the particle movement time: t=L/V0=h/ω;
则,ω=h*V0/L;Then, ω=h*V0/L;
所以,可以得到颗粒荷电量的计算公式为:q=3πdph2μ/(UL)。Therefore, the calculation formula of particle charge can be obtained as: q=3πdph2μ/(UL).
上述公式中,E为电场强度,q为颗粒荷电量,h为检测极板间距,μ为动力粘度,dp为颗粒粒径,Cm为常数,以1计,L为颗粒水平方向运动距离,V0为颗粒水平方向流速,即主气流流速,U为检测极电压。In the above formula, E is the electric field strength, q is the charged amount of the particle, h is the distance between the detection plates, μ is the dynamic viscosity, dp is the particle size, Cm is a constant, calculated as 1, L is the horizontal movement distance of the particle, V0 is the flow velocity of the particles in the horizontal direction, that is, the flow velocity of the main airflow, and U is the detection electrode voltage.
若两检测极板与地面水平布置时,颗粒受力平衡为FE+mg= Fη,需考虑重力作用。If the two detection plates are arranged horizontally with the ground, the force balance of the particles is F E + mg = F η , and the effect of gravity must be considered.
所述检测器外侧还设有PIV光学检测系统。可以对加测器内两个极板之间的颗粒运动进行拍摄,对拍摄结果进行处理和分析也可直接得到颗粒流的平均荷电量等结果。A PIV optical detection system is also provided outside the detector. The particle movement between the two polar plates in the tester can be photographed, and the results can be processed and analyzed directly to obtain the average charge of the particle flow and other results.
所述气瓶为压缩气瓶,可为空气气瓶,也可通过配气来调节气氛及湿度等,其输出的气流与颗粒混合后进入荷电器中使颗粒荷电。颗粒发生装置为自动进样装置;所述荷电器高压电源可为脉冲电源、直流电源或高频电源,所述检测器高压电源为负直流高压电源。引风机用以使检测器内产生均匀空气流,从而使荷电器内流出的颗粒流与空气流速保持一致,从而相对静止。The gas cylinder is a compressed gas cylinder, which can be an air cylinder, and can also adjust the atmosphere and humidity by distributing gas. The airflow output from it is mixed with the particles and then enters the charger to charge the particles. The particle generating device is an automatic sampling device; the high-voltage power supply of the charger can be a pulse power supply, a DC power supply or a high-frequency power supply, and the high-voltage power supply of the detector is a negative DC high-voltage power supply. The induced fan is used to generate a uniform air flow in the detector, so that the flow of particles flowing out of the charger is consistent with the air flow velocity, so that it is relatively static.
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