CN103752397B - The method and apparatus that a kind of ore mill mine-supplying quantity controls - Google Patents

The method and apparatus that a kind of ore mill mine-supplying quantity controls Download PDF

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CN103752397B
CN103752397B CN201310674944.2A CN201310674944A CN103752397B CN 103752397 B CN103752397 B CN 103752397B CN 201310674944 A CN201310674944 A CN 201310674944A CN 103752397 B CN103752397 B CN 103752397B
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mill
oil pressure
state
current
ore mill
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CN103752397A (en
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李宗平
孙英
徐炜
李丹
李刚
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Zhongye Changtian International Engineering Co Ltd
Yuxi Dahongshan Mining Co Ltd
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Zhongye Changtian International Engineering Co Ltd
Yuxi Dahongshan Mining Co Ltd
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Abstract

The invention discloses the method and apparatus that a kind of ore mill mine-supplying quantity controls.Described method comprises: obtain mill sound-like state value, main shaft oil pressure and mill power that ore mill is current, and calculates mill load parameter according to described mill sound-like state value and mill power; Oil pressure number range belonging to described main shaft oil pressure and the load value scope belonging to described mill load parameter, determine the oil pressure state that described ore mill is current and load parameter state; Be in higher load condition in response to described ore mill is current, reduce the mine-supplying quantity of described ore mill; Be in low load condition in response to described ore mill is current, increase the mine-supplying quantity of described ore mill.By the technical scheme of the application, situation complicated and changeable in actual production can be avoided the interference that fixed output quota is raw larger really of ore mill load condition, mine-supplying quantity is regulated more accurate, and the final ore handling capacity improving ore mill, improve quality and the efficiency of grinding process, reduce the energy consumption of unit ton concentrate.

Description

The method and apparatus that a kind of ore mill mine-supplying quantity controls
Technical field
The application relates to Process Control of Mineral Dressing field, particularly relates to the method and apparatus that a kind of ore mill mine-supplying quantity controls.
Background technology
In the production process of ore smelting, owing to digging up mine, the raw ore ore obtained does not reach smelting requirements, needs first to carry out ore dressing to raw ore ore, thus obtains the concentrate meeting smelting requirements, be used further to smelting process.The links such as ore-dressing practice mainly comprises crushing and screening, grind grading to raw ore ore, sorts, essence mine dehydration.Wherein, grinding process is by the ore grinding of fragmentation to suitable granularity, and the mineral pulverized are supplied to the process of sorting.In grinding process, because ore is pulverized, effective mineralogical composition can dissociate out from gangue, and different effective mineralogical composition is dissociated mutually.Grinding operation is to provide the critical process sorting raw material, to the control situation of grinding process, whether the granularity directly having influence on ore milling product can be reached suitable granularity, and then impact sorts the quality of process and dressing product.
See Fig. 1, show the course of work of ore mill in a kind of grinding process.Mineral aggregate and water are mixed to ore mill by input respectively, after the pulverizing of ore mill, export pump pond to again.Wherein, the live load of ore mill affects quality and the production efficiency of product in grinding operation process: when ore mill load is too high, and ore mill is pulverized mineral aggregate will be abundant not, and the granularity of ore milling product is excessive, thus makes product quality not reach requirement; When ore mill load is too low, the speed of ore mill process mineral aggregate is excessively slow, thus the production efficiency of ore milling product is reduced.Visible, be the key that whole grinding process controls to the spatial load forecasting of ore mill.
In grinding process, the mine-supplying quantity (namely throwing in the mineral aggregate quantity to ore mill) of ore mill is one of principal element of the load affecting ore mill.Usually, mine-supplying quantity is larger, and the load of ore mill is larger.Therefore, the spatial load forecasting of ore mill is mainly realized by the control of mine-supplying quantity.In the prior art, the spatial load forecasting process of ore mill, is the load condition first determining ore mill according to the mill sound of ore mill, then regulates the mine-supplying quantity of ore mill according to the load condition of ore mill.But, mill sound due to ore mill can be subject to the impact of the many factors such as granular size, the total loading of ore mill of mineral aggregate, in the situation complicated and changeable of actual production, in many ways the mill sound affected cannot reflect the load condition of ore mill exactly, therefore, when to utilize by the load condition determined of mill sound to regulate mine-supplying quantity, mine-supplying quantity after adjustment is just difficult to meet the current load condition of ore mill, cause mine-supplying quantity to regulate and ore mill spatial load forecasting inaccurate, final quality and the efficiency affecting grinding process.
Summary of the invention
Technical problems to be solved in this application are, the method and apparatus that a kind of ore mill mine-supplying quantity controls is provided, determines the load condition of ore mill according to the mill sound of ore mill conventionally and the rock feeder that causes regulates and the inaccurate technical problem of ore mill spatial load forecasting to solve.
For solving the problems of the technologies described above, the embodiment of the present application provides a kind of method that ore mill mine-supplying quantity controls, and the method comprises:
Obtain mill sound-like state value, main shaft oil pressure and mill power that ore mill is current, and calculate mill load parameter according to described mill sound-like state value and mill power;
Oil pressure number range belonging to described main shaft oil pressure and the load value scope belonging to described mill load parameter, determine the oil pressure state that described ore mill is current and load parameter state, wherein, if described main shaft oil pressure is less than or equal to the first oil pressure threshold value, described ore mill is current is in low oil pressure state, if described main shaft oil pressure is less than the second oil pressure threshold value and be greater than the first oil pressure threshold value, described ore mill is current is in reasonable oil pressure state, if described main shaft oil pressure is more than or equal to the second oil pressure threshold value, described ore mill is current is in high oil pressure state, if described mill load parameter is less than or equal to the first load parameter threshold value, described ore mill is current is in underload parameter state, if described mill load parameter is less than the second load parameter threshold value and be greater than the first load parameter threshold value, described ore mill is current is in Reasonable load parameter state, if described mill load parameter is more than or equal to the second load parameter threshold value, described ore mill is current is in high load capacity parameter state, wherein, described second oil pressure threshold value is greater than described first oil pressure threshold value, described second load parameter threshold value is greater than described first load parameter threshold value,
Be in higher load condition in response to described ore mill is current, reduce the mine-supplying quantity of described ore mill; Described higher load condition is: described ore mill is current is in high oil pressure state and high load capacity parameter state simultaneously, described ore mill is current is in high oil pressure state and Reasonable load parameter state simultaneously, and described ore mill is current is in reasonable oil pressure state and high load capacity parameter state simultaneously;
Be in low load condition in response to described ore mill is current, increase the mine-supplying quantity of described ore mill; Described low load condition is: described ore mill is current is in low oil pressure state and underload parameter state simultaneously, described ore mill is current is in low oil pressure state and Reasonable load parameter state simultaneously, and described ore mill is current is in reasonable oil pressure state and underload parameter state simultaneously.
Optionally, also comprise:
Be in abnormal load state in response to ore mill, the mine-supplying quantity maintaining described ore mill is constant; Described abnormal load state comprises: described ore mill is current is in high oil pressure state and underload parameter state simultaneously, and described ore mill is current is in low oil pressure state and high load capacity parameter state simultaneously.
Optionally, be describedly in higher load condition in response to described ore mill is current, reduce the mine-supplying quantity of described ore mill, comprising:
Identify the current residing oil pressure state of described ore mill and load parameter state;
Be in high oil pressure state and high load capacity parameter state in response to described ore mill is current simultaneously, the mine-supplying quantity of described ore mill is reduced the first regulated quantity;
Be in high oil pressure state and Reasonable load parameter state in response to described ore mill is current simultaneously, the mine-supplying quantity of described ore mill is reduced the second regulated quantity;
Be in reasonable oil pressure state and high load capacity parameter state in response to described ore mill is current simultaneously, the mine-supplying quantity of described ore mill is reduced the second regulated quantity;
Wherein, the second regulated quantity is less than the first regulated quantity.
Optionally, be describedly in low load condition in response to described ore mill is current, increase the mine-supplying quantity of described ore mill, comprising:
Identify the current residing oil pressure state of described ore mill and load parameter state;
Be in low oil pressure state and underload parameter state in response to described ore mill is current simultaneously, the mine-supplying quantity of described ore mill is increased the 3rd regulated quantity;
Be in low oil pressure state and Reasonable load parameter state in response to described ore mill is current simultaneously, the mine-supplying quantity of described ore mill is increased the 4th regulated quantity;
Be in reasonable oil pressure state and underload parameter state in response to described ore mill is current simultaneously, the mine-supplying quantity of described ore mill is increased the 4th regulated quantity;
Wherein, the 4th regulated quantity is less than the 3rd regulated quantity.
Optionally, described according to described mill sound-like state value and mill power calculating mill load parameter, comprising:
Calculate described mill sound-like state value and account for the mill signal to noise ratio example of maximum mill sound-like state value and described mill power accounts for the power proportions of maximum mill power;
Be weighted average result according to described mill signal to noise ratio example and described power proportions, obtain described mill load parameter.
Optionally, described basis is weighted average result to described mill signal to noise ratio example and described power proportions, obtains described mill load parameter, comprising:
According to the coefficient of reliability of ore mill detection signal, described mill signal to noise ratio example and described power proportions are weighted on average, obtain result of weighted average;
With the first correction factor preset, described result of weighted average is revised, obtain described mill load parameter.
Optionally, the mill sound-like state value that described acquisition ore mill is current, comprising:
By obtaining the signal of telecommunication of described mill sound detect to the mill sound detect of described ore mill;
Account for the signal proportion of signal spacing width according to the difference between signal higher limit and the current value of the described signal of telecommunication, determine the mill sound-like state value that described ore mill is current;
Wherein, described signal higher limit is the current value of the maximum signal of telecommunication of described ore mill mill sound detect, described signal spacing width is that described signal higher limit and signal roll off the production line the difference of value, and described signal lower limit is the current value of the minimum signal of telecommunication of described ore mill mill sound detect.
Optionally, the described signal proportion accounting for described signal spacing width according to the difference between signal higher limit and the current value of the described signal of telecommunication, determine specifically to comprise the mill sound-like state value that described ore mill is current:
The difference calculated between described signal higher limit and the current value of the described signal of telecommunication accounts for the signal proportion of described signal spacing width;
With the second corrected parameter preset, described signal proportion is revised, obtain the mill sound-like state value that described ore mill is current.
In addition, present invention also provides the device that a kind of ore mill mine-supplying quantity controls, comprising:
Acquisition module, for obtaining ore mill current mill sound-like state value, main shaft oil pressure and mill power;
Parameter calculating module, for calculating mill load parameter according to described mill sound-like state value and mill power;
State determining module, for the oil pressure number range belonging to described main shaft oil pressure and the load value scope belonging to described mill load parameter, determines the oil pressure state that described ore mill is current and load parameter state, wherein, if described main shaft oil pressure is less than or equal to the first oil pressure threshold value, described ore mill is current is in low oil pressure state, if described main shaft oil pressure is less than the second oil pressure threshold value and be greater than the first oil pressure threshold value, described ore mill is current is in reasonable oil pressure state, if described main shaft oil pressure is more than or equal to the second oil pressure threshold value, described ore mill is current is in high oil pressure state, if described mill load parameter is less than or equal to the first load parameter threshold value, described ore mill is current is in underload parameter state, if described mill load parameter is less than the second load parameter threshold value and be greater than the first load parameter threshold value, described ore mill is current is in Reasonable load parameter state, if described mill load parameter is more than or equal to the second load parameter threshold value, described ore mill is current is in high load capacity parameter state, wherein, described second oil pressure threshold value is greater than described first oil pressure threshold value, described second load parameter threshold value is greater than described first load parameter threshold value,
Subtracting ore deposit module, for being in higher load condition in response to described ore mill is current, reducing the mine-supplying quantity of described ore mill; Described higher load condition is: described ore mill is current is in high oil pressure state and high load capacity parameter state simultaneously, described ore mill is current is in high oil pressure state and Reasonable load parameter state simultaneously, and described ore mill is current is in reasonable oil pressure state and high load capacity parameter state simultaneously;
Increasing ore deposit module, for being in low load condition in response to described ore mill is current, increasing the mine-supplying quantity of described ore mill; Described low load condition is: described ore mill is current is in low oil pressure state and underload parameter state simultaneously, described ore mill is current is in low oil pressure state and Reasonable load parameter state simultaneously, and described ore mill is current is in reasonable oil pressure state and underload parameter state simultaneously.
Optionally, also comprise:
Maintain module, for being in abnormal load state in response to ore mill, the mine-supplying quantity maintaining described ore mill is constant; Described abnormal load state comprises: described ore mill is current is in high oil pressure state and underload parameter state simultaneously, and described ore mill is current is in low oil pressure state and high load capacity parameter state simultaneously.
Optionally, subtract ore deposit module described in comprise:
Recognin module, for identifying the current residing oil pressure state of described ore mill and load parameter state;
First subtracts ore deposit submodule, for being in high oil pressure state and high load capacity parameter state in response to described ore mill is current simultaneously, the mine-supplying quantity of described ore mill is reduced the first regulated quantity;
Second subtracts ore deposit submodule, for being in high oil pressure state and Reasonable load parameter state in response to described ore mill is current simultaneously, the mine-supplying quantity of described ore mill is reduced the second regulated quantity;
3rd subtracts ore deposit submodule, for being in reasonable oil pressure state and high load capacity parameter state in response to described ore mill is current simultaneously, the mine-supplying quantity of described ore mill is reduced the second regulated quantity;
Wherein, the second regulated quantity is less than the first regulated quantity.
Optionally, described increasing ore deposit module comprises:
Recognin module, for identifying the current residing oil pressure state of described ore mill and load parameter state;
First increases ore deposit submodule, for being in low oil pressure state and underload parameter state in response to described ore mill is current simultaneously, the mine-supplying quantity of described ore mill is increased the 3rd regulated quantity;
Second increases ore deposit submodule, for being in low oil pressure state and Reasonable load parameter state in response to described ore mill is current simultaneously, the mine-supplying quantity of described ore mill is increased the 4th regulated quantity;
3rd increases ore deposit submodule, for being in reasonable oil pressure state and underload parameter state in response to described ore mill is current simultaneously, the mine-supplying quantity of described ore mill is increased the 4th regulated quantity;
Wherein, the 4th regulated quantity is less than the 3rd regulated quantity.
Optionally, it is characterized in that, described parameter calculating module comprises:
Accounting calculating sub module, accounts for the mill signal to noise ratio example of maximum mill sound-like state value and described mill power accounts for the power proportions of maximum mill power for calculating described mill sound-like state value;
Parameter determination submodule, for being weighted average result according to described mill signal to noise ratio example and described power proportions, obtains described mill load parameter.
Optionally, described parameter determination submodule comprises:
Weighted average submodule, is weighted on average described mill signal to noise ratio example and described power proportions for the coefficient of reliability according to ore mill detection signal, obtains result of weighted average;
First revises submodule, for revising described result of weighted average with the first correction factor preset, obtains described mill load parameter.
Optionally, described acquisition module comprises:
Signal detection submodule, for the signal of telecommunication by obtaining described mill sound detect to the mill sound detect of described ore mill;
Mill sound determination submodule, for accounting for the signal proportion of signal spacing width according to the difference between signal higher limit and the current value of the described signal of telecommunication, determines the mill sound-like state value that described ore mill is current; Wherein, described signal higher limit is the current value of the maximum signal of telecommunication of described ore mill mill sound detect, described signal spacing width is that described signal higher limit and signal roll off the production line the difference of value, and described signal lower limit is the current value of the minimum signal of telecommunication of described ore mill mill sound detect;
Oil pressure obtains submodule, for obtaining the current main shaft oil pressure of ore mill;
Power obtains submodule, for obtaining the current mill power of ore mill.
Optionally, grind sound determination submodule and comprise:
Signal proportion submodule, accounts for the signal proportion of described signal spacing width for the difference calculated between described signal higher limit and the current value of the described signal of telecommunication;
Second revises submodule, for revising described signal proportion with the second corrected parameter preset, obtains the mill sound-like state value that described ore mill is current.
Compared with prior art, the application has the following advantages:
The technical scheme of the embodiment of the present application, when the control to ore mill mine-supplying quantity, the load condition of ore mill is main shaft oil pressure according to ore mill, mill power and mill sound-like state value three comprehensively determine, and is no longer only determine according to the mill sound of ore mill.Because the main shaft oil pressure of ore mill and mill power can reflect the weight of ore mill inner stuffing and the operating efficiency of ore mill, adopt main shaft oil pressure, mill power and mill sound-like state value three comprehensively determine the load condition of ore mill, complicated and changeable in actual production and the change of actual production Mineral Material granular size and the total loading of ore mill change can be avoided also all can not to affect main shaft oil pressure and the relation between mill power and ore mill load condition, therefore, by main shaft oil pressure, the situation of mill power and change is to the interference that fixed output quota is raw larger really of ore mill load condition, the mine-supplying quantity carried out according to load condition is regulated more accurate, realize ore mill spatial load forecasting more accurate, the ore handling capacity of final raising ore mill, improve quality and the efficiency of grinding process, reduce the energy consumption of unit ton concentrate.
Accompanying drawing explanation
In order to be illustrated more clearly in the embodiment of the present application or technical scheme of the prior art, be briefly described to the accompanying drawing used required in embodiment or description of the prior art below, apparently, the accompanying drawing that the following describes is only some embodiments recorded in the application, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawing can also be obtained according to these accompanying drawings.
Fig. 1 is the course of work schematic diagram of ore mill in grinding process;
Fig. 2 is the basic flow sheet of the embodiment of the method 1 that in the application, ore mill mine-supplying quantity controls;
Fig. 3 is the flow chart obtaining mill sound-like state value one embodiment in the embodiment of the present application;
Fig. 4 is the flow chart calculating mill sound load parameter one embodiment in the embodiment of the present application;
Fig. 5 reduces the flow chart that mine-supplying quantity controls an embodiment in the embodiment of the present application;
Fig. 6 increases the flow chart that mine-supplying quantity controls an embodiment in the embodiment of the present application;
Fig. 7 is the basic flow sheet of the embodiment of the method 2 that in the application, ore mill mine-supplying quantity controls;
Fig. 8 is the structure chart of the device embodiment 1 that in the application, ore mill mine-supplying quantity controls;
Fig. 9 is the structure chart of the device embodiment 2 that in the application, ore mill mine-supplying quantity controls;
Figure 10 is a kind of structure chart subtracting ore deposit module 804 in the embodiment of the present application;
Figure 11 is a kind of structure chart increasing ore deposit module 805 in the embodiment of the present application;
Figure 12 is the structure chart of a kind of parameter calculating module 802 in the embodiment of the present application;
Figure 13 is the structure chart of a kind of parameter determination submodule 1202 in the embodiment of the present application;
Figure 14 is the structure chart of a kind of acquisition module 801 in the embodiment of the present application;
Figure 15 is a kind of structure chart grinding sound determination submodule 1402 in the embodiment of the present application;
Detailed description of the invention
The application's scheme is understood better in order to make those skilled in the art person, below in conjunction with the accompanying drawing in the embodiment of the present application, technical scheme in the embodiment of the present application is clearly and completely described, obviously, described embodiment is only some embodiments of the present application, instead of whole embodiments.Based on the embodiment in the application, those of ordinary skill in the art are not making the every other embodiment obtained under creative work prerequisite, all belong to the scope of the application's protection.
Inventor finds through long-term research, and in prior art, why inaccurate the mine-supplying quantity of ore mill spatial load forecasting regulates, and is because ore mill load condition is only determine according to the mill sound of ore mill.Mill sound refers to the noise that ore mill produces, and its amount in decibels is higher, then the loading of expression ore mill Mineral Material is less, then the volume of ore mill and the ratio of mineral aggregate loading larger, then represent that the load of ore mill is less.But, because in actual production complicated and changeable, the noise of ore mill is subject to many-sided interference, relation between mill sound and ore mill load is not changeless, therefore, the interference that will be subject to due to mill sound by the ore mill load condition determined of mill sound and changing, what cause ore mill load condition to judge is inaccurate.
Research and analyse based on the above-mentioned of inventor, the main thought of the application is: no longer only determine the load condition of ore mill according to mill sound, but comprehensively determines according to the main shaft oil pressure of ore mill, mill power and mill sound three.Because main shaft oil pressure and mill power can't be subject to the impact of actual complex operating mode as sound, the impact that the load condition of ore mill is just subject to actual condition will be corrected and can more accurately determine, thus makes the spatial load forecasting of ore mill more accurate.
It should be noted that, noun " ore mill " involved herein, expression be the grinding attachment used in the grinding process of ore-dressing technique, also can be described as " grinding machine ".Wherein, the technical scheme of the embodiment of the present application is applicable to multiple different grinding attachment, such as ball mill or semi-autogenous mill.
After the basic thought describing the application, below in conjunction with accompanying drawing, described in detail the specific implementation of the method and apparatus that the application's ore mill mine-supplying quantity controls by embodiment.
See Fig. 2, show the basic flow sheet of the embodiment of the method 1 that ore mill mine-supplying quantity controls in the application.In the present embodiment, described method such as can comprise the following steps:
Mill sound-like state value, main shaft oil pressure and mill power that S201, acquisition ore mill are current, and calculate mill load parameter according to described mill sound-like state value and mill power.
In the present embodiment, the mill sound that mill sound-like state value is detected by ore mill calculates and draws.Such as particularly, a kind of obtain manner grinding sound-like state value, can as shown in Figure 3, have been come by following steps:
S301, by obtaining the signal of telecommunication of described mill sound detect to the mill sound detect of described ore mill.
S302, account for the signal proportion of signal spacing width according to the difference between signal higher limit and the current value of the described signal of telecommunication, determine the mill sound-like state value that described ore mill is current.
Wherein, described signal higher limit is the current value of the maximum signal of telecommunication of described ore mill mill sound detect, described signal spacing width is that described signal higher limit and signal roll off the production line the difference of value, and described signal lower limit is the current value of the minimum signal of telecommunication of described ore mill mill sound detect.Such as, usually, the current value of the mill sound signal of telecommunication detected is all in the scope of 4 ~ 20 milliamperes, the current value of the maximum signal of telecommunication is 20 milliamperes, and the current value of the minimum signal of telecommunication is 4 milliamperes, then signal higher limit is 20, signal lower limit is 4, and now signal spacing width is 16.
When determining mill sound-like state value according to aforementioned proportion, a kind of mode be can directly using aforementioned proportion as grinding sound-like state value.But the mill sound of ore mill is interfered sometimes, the quiescent current value that detection mill sound obtains has deviation, even can exceed signal higher limit or not reach signal lower limit.In order to the impact making the mill sound-like state value determined avoid interference, another kind determines that the mode of grinding sound-like state value can be the signal proportion that the difference first calculated between described signal higher limit and the current value of the described signal of telecommunication accounts for described signal spacing width, with the second corrected parameter preset, described signal proportion is revised again, obtain the mill sound-like state value that described ore mill is current.Like this, utilize the second corrected parameter to revise aforementioned proportion, thus the impact of interference can be alleviated.Particularly, such as following formula can be adopted calculate mill sound-like state value:
YI = 100 × ( X max - X ) X max - min + KD 2 ;
Wherein, YI is mill sound-like state value, and X detects the current value grinding the signal of telecommunication that sound obtains, X maxfor signal higher limit, X max-minfor signal spacing width, KD 2be the second corrected parameter, wherein, KD 2it can be the constant pre-set.
Then Fig. 2 is returned.
In the present embodiment, mill load parameter be according to mill sound-like state value and the common matching of mill power calculate one for judging the parameter of mill load state.Such as, a kind of account form of mill load parameter, can as shown in Figure 4, be come by following steps:
S401, calculate described mill sound-like state value and account for the mill signal to noise ratio example of maximum mill sound-like state value and described mill power accounts for the power proportions of maximum mill power;
S402, basis are weighted average result to described mill signal to noise ratio example and described power proportions, obtain described mill load parameter.
Wherein, if mill sound-like state value calculates in the mode shown in aforementioned Fig. 3, then in fact grind a sound-like state value very ratio, maximum mill sound-like state value is 1.Also namely, described mill sound-like state value accounts for the mill signal to noise ratio example of maximum mill sound-like state value, is in fact described mill sound-like state value.Therefore, in present embodiment, mill sound-like state value also directly can be adopted as mill signal to noise ratio example to perform step S402.
For the mode according to average weighted result determination mill load parameter, a kind of mode can be that mill signal to noise ratio example is done weighted average with power proportions with identical weight.But the mill sound of ore mill is interfered sometimes, the quiescent current value that detection mill sound obtains has deviation, the reliability standard of mill sound-like state value is different, so, another kind of can mode be adopt the weight of coefficient of reliability to mill signal to noise ratio example and power proportions preset to distinguish, and then is weighted on average mill signal to noise ratio example and power proportions with different weights.In addition, even if having employed coefficient of reliability, still may there is metrical error in grinding machine state value and mill sound power, and in order to eliminate this error, another mode can be first be weighted on average according to the coefficient of reliability of ore mill detection signal to described mill signal to noise ratio example and described power proportions, obtain result of weighted average, then with the first correction factor preset, described result of weighted average is revised, obtain described mill load parameter.Like this, utilize the first corrected parameter to revise aforementioned proportion, thus the impact of error can be alleviated.Particularly, following formula such as can be adopted to calculate mill load parameter:
FH = JI JI max × a + YI × ( 1 - a ) + KD 1 ;
Wherein, JI is mill power, JI maxfor maximum mill power, YI is mill sound-like state value, and a is default coefficient of reliability, KD 1be the first corrected parameter, wherein, the preferred span of a is 0.4 ~ 0.6, KD 1it can be the constant pre-set.
Then Fig. 2 is returned.After S201 is finished, then perform S202.
S202, the oil pressure number range belonging to described main shaft oil pressure and the load value scope belonging to described mill load parameter, determine the oil pressure state that described ore mill is current and load parameter state.
Particularly, the determination mode of oil pressure state and load parameter state can be such as: if described main shaft oil pressure is less than or equal to the first oil pressure threshold value, and described ore mill is current is in low oil pressure state, if described main shaft oil pressure is less than the second oil pressure threshold value and be greater than the first oil pressure threshold value, described ore mill is current is in reasonable oil pressure state, if described main shaft oil pressure is more than or equal to the second oil pressure threshold value, described ore mill is current is in high oil pressure state, if described mill load parameter is less than or equal to the first load parameter threshold value, described ore mill is current is in underload parameter state, if described mill load parameter is less than the second load parameter threshold value and be greater than the first load parameter threshold value, described ore mill is current is in Reasonable load parameter state, if described mill load parameter is more than or equal to the second load parameter threshold value, described ore mill is current is in high load capacity parameter state, wherein, described second oil pressure threshold value is greater than described first oil pressure threshold value, described second load parameter threshold value is greater than described first load parameter threshold value.
It should be noted that, the first oil pressure threshold value and the second oil pressure threshold value can set according to the maximum oil pressure of ore mill, and such as, the first oil pressure threshold value can be the 85%, second oil pressure threshold value of maximum oil pressure can be 95% of maximum oil pressure; Similarly, first load parameter threshold value and the second load parameter threshold value can be set according to the maximum mill load parameter of ore mill, such as, the first load parameter threshold value can be the 80%, second load parameter threshold value of maximum mill load parameter can be 90% of maximum mill load parameter.
S203, be in higher load condition in response to described ore mill is current, reduce the mine-supplying quantity of described ore mill.
Wherein, described higher load condition comprises following three kinds of situations:
(1) described ore mill is current is in high oil pressure state and high load capacity parameter state simultaneously;
(2) described ore mill is current is in high oil pressure state and Reasonable load parameter state simultaneously;
(3) described ore mill is current is in reasonable oil pressure state and high load capacity parameter state simultaneously.
Be understandable that, described higher load condition comprises above three kinds of situations, refer to that above-mentioned three kinds of any one situations of situation can be referred to as higher load condition, as long as namely the main shaft oil pressure of ore mill and mill load parameter meet any one situation above-mentioned, just represent that ore mill is current and be in higher load condition.
It should be noted that, when each regulable control reduced mine-supplying quantity, a kind of possible control mode can be reduce mine-supplying quantity with fixed value, and before and after namely regulating, the difference (regulated quantity) of mine-supplying quantity is a fixed value.But in order to carry out mine-supplying quantity control more subtly, another kind of possible control mode can be that before and after namely regulating, the difference of mine-supplying quantity is comprehensively determined in conjunction with ore mill mill sound, main shaft oil pressure and mill power in conjunction with the current concrete oil pressure state of ore mill and load parameter state to determine the regulated quantity of mine-supplying quantity; Particularly, participate in Fig. 5, such as, can complete S203 by following steps:
S501, identify the current residing oil pressure state of described ore mill and load parameter state;
Be understandable that, after S501 is complete, the oil pressure state residing for identified ore mill and load parameter state determine that the arbitrary step entered in following S502 ~ S504 performs.
S502, be in high oil pressure state and high load capacity parameter state in response to described ore mill is current simultaneously, the mine-supplying quantity of described ore mill is reduced the first regulated quantity;
S503, be in high oil pressure state and Reasonable load parameter state in response to described ore mill is current simultaneously, the mine-supplying quantity of described ore mill is reduced the second regulated quantity;
S504, be in reasonable oil pressure state and high load capacity parameter state in response to described ore mill is current simultaneously, the mine-supplying quantity of described ore mill is reduced the second regulated quantity.
It should be noted that, described second regulated quantity is less than described first regulated quantity.Be in high oil pressure state and high load capacity parameter state when ore mill is current simultaneously, also namely the oil pressure of ore mill and mill load parameter all higher time, illustrate that now mineral aggregate is too much in ore mill, so what adopt in S502 is that first regulated quantity larger compared with S503, S504 the second regulated quantity is to reduce mine-supplying quantity, to make mine-supplying quantity to reduce rapidly, ore mill inner stuffing reduces rapidly.
Pass through present embodiment, when carrying out mine-supplying quantity to the ore mill being in higher load condition and regulating, state in conjunction with the mill sound of ore mill, oil pressure and mill power three determines the regulated value that mine-supplying quantity regulates, achieve and utilize the ore mill mine-supplying quantity of different regulated values to different load state to carry out corresponding adjustment, thus it is more accurate that ore mill mine-supplying quantity is controlled.
Then Fig. 2 is returned.
S204, be in low load condition in response to described ore mill is current, increase the mine-supplying quantity of described ore mill.
Wherein, described low load condition comprises following three kinds of situations:
(1) described ore mill is current is in low oil pressure state and underload parameter state simultaneously;
(2) described ore mill is current is in low oil pressure state and Reasonable load parameter state simultaneously;
(3) described ore mill is current is in reasonable oil pressure state and underload parameter state simultaneously.
Be understandable that, described low load condition comprises above three kinds of situations, refer to that above-mentioned three kinds of any one situations of situation can be referred to as low load condition, as long as namely the main shaft oil pressure of ore mill and mill load parameter meet any one situation above-mentioned, just represent that ore mill is current and be in low load condition.
It should be noted that, when each regulable control increased mine-supplying quantity, a kind of possible control mode can be increase mine-supplying quantity with fixed value, and before and after namely regulating, the difference (regulated quantity) of mine-supplying quantity is a fixed value.But in order to carry out mine-supplying quantity control more subtly, another kind of possible control mode can be that before and after namely regulating, the difference of mine-supplying quantity is comprehensively determined in conjunction with ore mill mill sound, main shaft oil pressure and mill power in conjunction with the current concrete oil pressure state of ore mill and load parameter state to determine the regulated quantity of mine-supplying quantity; Particularly, participate in Fig. 6, such as, can complete S204 by following steps:
S601, identify the current residing oil pressure state of described ore mill and load parameter state;
Be understandable that, after S601 is complete, the oil pressure state residing for identified ore mill and load parameter state determine that the arbitrary step entered in following S602 ~ S604 performs.
S602, be in low oil pressure state and underload parameter state in response to described ore mill is current simultaneously, the mine-supplying quantity of described ore mill is increased the 3rd regulated quantity;
S603, be in low oil pressure state and Reasonable load parameter state in response to described ore mill is current simultaneously, the mine-supplying quantity of described ore mill is increased the 4th regulated quantity;
S604, be in reasonable oil pressure state and underload parameter state in response to described ore mill is current simultaneously, the mine-supplying quantity of described ore mill is increased the 4th regulated quantity.
It should be noted that, described 4th regulated quantity is less than described 3rd regulated quantity.Be in low oil pressure state and underload parameter state when ore mill is current simultaneously, also namely the oil pressure of ore mill and mill load parameter all higher time, illustrate that now mineral aggregate is very few in ore mill, so what adopt in S602 is that three regulated quantity larger compared with S603, S604 the 4th regulated quantity is to reduce mine-supplying quantity, to make mine-supplying quantity to increase rapidly, ore mill inner stuffing increases sharply.
In addition, be understandable that, the 3rd regulated quantity in present embodiment shown in Fig. 6 can be adopt same numerical value with the first regulated quantity in the embodiment shown in earlier figures 5, similarly, the 4th regulated quantity in the present embodiment shown in Fig. 6 can be adopt same numerical value with the second regulated quantity in the embodiment shown in earlier figures 5.Certainly, above four regulated quantitys also can adopt different numerical value, such as, specifically can set according to actual condition.
Pass through present embodiment, when carrying out mine-supplying quantity to the ore mill being in higher load condition and regulating, state in conjunction with the mill sound of ore mill, oil pressure and mill power three determines the regulated value that mine-supplying quantity regulates, achieve and utilize the ore mill mine-supplying quantity of different regulated values to different load state to carry out corresponding adjustment, thus it is more accurate that ore mill mine-supplying quantity is controlled.
Then Fig. 2 is returned.
In the actual moving process of ore mill, ore mill is sometimes neither in higher load condition and is not also in low load condition, but be in abnormal conditions, now, can also determine how the mine-supplying quantity of ore mill is controlled, such as, particularly, on the process base shown in Fig. 2 further combined with the mill sound situation of ore mill in the present embodiment, the present embodiment can also comprise further after S202: be in abnormal load state in response to ore mill, and the mine-supplying quantity maintaining described ore mill is constant.Like this, in abnormal cases, ore mill keeps mine-supplying quantity constant, waits for that the oil pressure state of ore mill and load parameter state change further, enters S203 or S204 again regulate until meet higher load condition or low load condition mine-supplying quantity.
Wherein, described abnormal load state comprises following two kinds of situations:
(1) described ore mill is current is in high oil pressure state and underload parameter state simultaneously;
(2) described ore mill is current is in low oil pressure state and high load capacity parameter state simultaneously.
Be understandable that, described abnormal load state comprises above two kinds of situations, refer to that any one situation of above-mentioned two situations can be referred to as abnormal load state, as long as namely the main shaft oil pressure of ore mill and mill load parameter meet any one situation above-mentioned, just represent that ore mill is current and be in abnormal load state.
In addition, in order to avoid the excessive adjustment of mine-supplying quantity, after S203 or S204 is complete, can also judge whether the mine-supplying quantity of described ore mill exceedes default mine-supplying quantity higher limit further, if so, the mine-supplying quantity of described ore mill is adjusted to described mine-supplying quantity higher limit.Wherein, mine-supplying quantity higher limit can be a default constant, as being preferably 360 tons/hour.
The technical scheme of the present embodiment, the load condition of ore mill is no longer only determined according to mill sound, but the load condition of ore mill is comprehensively determined by main shaft oil pressure, mill power and mill sound-like state value three, situation complicated and changeable in actual production can be avoided the interference that fixed output quota is raw larger really of ore mill load condition, the mine-supplying quantity carried out according to load condition is regulated more accurate, realize ore mill spatial load forecasting more accurate, the ore handling capacity of final raising ore mill, improve quality and the efficiency of grinding process, reduce the energy consumption of unit ton concentrate.
In order to the application mode of technical scheme in actual scene making those skilled in the art clearly understand the application, for an application scenarios, a kind of embodiment of the application in practical application will be introduced in detail below.But it should be noted that the embodiment of this application scenarios is only spirit for the ease of understanding the application and principle and illustrates, the embodiment of the application is unrestricted in this regard.On the contrary, the embodiment of the application can be applied to applicable any scene.
This application scene adopts, and based on the combination of the mill sound-like state value of ore mill, main shaft oil pressure and mill power three, considers and determines the current load condition be in of ore mill, and then determine the regulative mode of mine-supplying quantity.Particularly, see Fig. 7, show the flow chart of the embodiment of the method 2 that ore mill mine-supplying quantity controls in the application.In the present embodiment, can comprise the following steps:
S701, detect the current main shaft oil pressure of ore mill, mill power and mill sound the signal of telecommunication and preserve.
In the present embodiment, main detected parameters and controling parameters can be preserved, can check when overhauling equipment later.The parameter of preserving, such as can comprise the mill sound-like state value, current mine-supplying quantity, current amount of water etc. that calculate in the main shaft oil pressure in each control moment, mill power and subsequent step, the quantity that each parameter is preserved can be all data in a nearest preset time period, such as, supplemental characteristic in nearest 3 months.
S702, according to mill sound the signal of telecommunication calculate current mill sound-like state value and preserve.
Particularly, can be calculated by following formula:
YI = 100 × ( 20 - X ) 16 + KD ;
Wherein, YI is mill sound-like state value, and X is the current value detecting the signal of telecommunication that mill sound obtains, and KD is default corrected parameter.
S703, calculate mill sound load parameter according to the current mill power of ore mill and mill sound-like state value.
Particularly, can be calculated by following formula:
FH = JI JI max × a + YI × ( 1 - a ) + KD 1 ;
Wherein, JI is mill power, JI maxfor maximum mill power, YI is mill sound-like state value, and a is default coefficient of reliability, KD 1it is the first corrected parameter.
S704, number range belonging to current main shaft oil pressure and mill load parameter, determine the current oil pressure state that is in of ore mill and load parameter state.
Particularly, each state can be determined according to table 1:
Table 1
In Table 1, first oil pressure threshold value can be 85% of maximum oil pressure, 80%, second load parameter threshold value of the second oil pressure threshold value can be the 95%, first load parameter threshold value of maximum oil pressure can be maximum mill load parameter can be 90% of maximum mill load parameter.
S705, according to the current oil pressure state of ore mill and load parameter state, determine the load condition that ore mill is current and determine the regulative mode of mine-supplying quantity.
Particularly, can determine with reference to table 2:
Table 2
Sequence number Oil pressure state Load parameter state Load condition Mine-supplying quantity regulative mode
1 High High First high load capacity Reduce the first regulated quantity
2 High Rationally Second high load capacity Reduce the second regulated quantity
3 High Low Abnormal Remain unchanged
4 Rationally High Second high load capacity Reduce the second regulated quantity
5 Rationally Rationally Normally Remain unchanged
6 Rationally Low Second underload Increase the second regulated quantity
7 Low High Abnormal Remain unchanged
8 Low Rationally Second underload Increase the second regulated quantity
9 Low Low First underload Increase the first regulated quantity
In table 2, the first regulated quantity is greater than the second regulated quantity.It should be noted that, in table 2, load condition and mine-supplying quantity regulative mode determine on the basis of preceding method embodiment 1, but it is easy and clear in order to what describe in the present embodiment, state in a tabular form, therefore the determination mode in table 2 is the basic thought meeting the application introduced in preceding method embodiment 1.
S706, judge regulate after ore mill mine-supplying quantity whether exceed preset upper limit value, if so, enter S707, if not, directly enter S708.
S707, using described preset upper limit value as regulate after ore mill mine-supplying quantity, enter S708.
S708, according to the ore mill mine-supplying quantity after regulating, the vibration frequency of adjustment ore grinding storehouse vibrofeeder, so that control actual mine-supplying quantity.
By the technical scheme of the present embodiment, based on the combination of the mill sound-like state value of ore mill, main shaft oil pressure and mill power three, consider and determine the current load condition be in of ore mill, and then determine the control mode of mine-supplying quantity.Because main shaft oil pressure and mill power can't be subject to the impact of actual complex operating mode as sound, the load condition of ore mill would not be subject to the complex effects of actual condition and can more accurately determine, and determine mine-supplying quantity regulated quantity in conjunction with oil pressure, power and mill sound on this basis, mine-supplying quantity can be made to regulate more accurate, thus avoid the excessive adjustment of mine-supplying quantity to a certain extent and regulate insufficient problem.
Corresponding to method, present invention also provides the device that a kind of ore mill mine-supplying quantity controls.
See Fig. 8, show the structure chart of the device embodiment 1 that ore mill mine-supplying quantity controls in the application.In the present embodiment, described device can comprise:
Acquisition module 801, for obtaining ore mill current mill sound-like state value, main shaft oil pressure and mill power;
Parameter calculating module 802, for calculating mill load parameter according to described mill sound-like state value and mill power;
State determining module 803, for the oil pressure number range belonging to described main shaft oil pressure and the load value scope belonging to described mill load parameter, determines the oil pressure state that described ore mill is current and load parameter state, wherein, if described main shaft oil pressure is less than or equal to the first oil pressure threshold value, described ore mill is current is in low oil pressure state, if described main shaft oil pressure is less than the second oil pressure threshold value and be greater than the first oil pressure threshold value, described ore mill is current is in reasonable oil pressure state, if described main shaft oil pressure is more than or equal to the second oil pressure threshold value, described ore mill is current is in high oil pressure state, if described mill load parameter is less than or equal to the first load parameter threshold value, described ore mill is current is in underload parameter state, if described mill load parameter is less than the second load parameter threshold value and be greater than the first load parameter threshold value, described ore mill is current is in Reasonable load parameter state, if described mill load parameter is more than or equal to the second load parameter threshold value, described ore mill is current is in high load capacity parameter state, wherein, described second oil pressure threshold value is greater than described first oil pressure threshold value, described second load parameter threshold value is greater than described first load parameter threshold value,
Subtracting ore deposit module 804, for being in higher load condition in response to described ore mill is current, reducing the mine-supplying quantity of described ore mill; Described higher load condition is: described ore mill is current is in high oil pressure state and high load capacity parameter state simultaneously, described ore mill is current is in high oil pressure state and Reasonable load parameter state simultaneously, and described ore mill is current is in reasonable oil pressure state and high load capacity parameter state simultaneously;
Increasing ore deposit module 805, for being in low load condition in response to described ore mill is current, increasing the mine-supplying quantity of described ore mill; Described low load condition is: described ore mill is current is in low oil pressure state and underload parameter state simultaneously, described ore mill is current is in low oil pressure state and Reasonable load parameter state simultaneously, and described ore mill is current is in reasonable oil pressure state and underload parameter state simultaneously.
See Fig. 9, show the structure chart of the device embodiment 2 that ore mill mine-supplying quantity controls in the application.In the present embodiment, described device, except comprising all structures shown in Fig. 8, can also comprise:
Maintain module 901, for being in abnormal load state in response to ore mill, the mine-supplying quantity maintaining described ore mill is constant; Described abnormal load state comprises: described ore mill is current is in high oil pressure state and underload parameter state simultaneously, and described ore mill is current is in low oil pressure state and high load capacity parameter state simultaneously.
See Figure 10, show a kind of structure chart subtracting ore deposit module 804 in the embodiment of the present application.Wherein, subtract ore deposit module 804 described in can comprise:
Recognin module 1001, for identifying the current residing oil pressure state of described ore mill and load parameter state;
First subtracts ore deposit submodule 1002, for being in high oil pressure state and high load capacity parameter state in response to described ore mill is current simultaneously, the mine-supplying quantity of described ore mill is reduced the first regulated quantity;
Second subtracts ore deposit submodule 1003, for being in high oil pressure state and Reasonable load parameter state in response to described ore mill is current simultaneously, the mine-supplying quantity of described ore mill is reduced the second regulated quantity;
3rd subtracts ore deposit submodule 1004, for being in reasonable oil pressure state and high load capacity parameter state in response to described ore mill is current simultaneously, the mine-supplying quantity of described ore mill is reduced the second regulated quantity;
Wherein, the second regulated quantity is less than the first regulated quantity.
See Figure 11, show a kind of structure chart increasing ore deposit module 805 in the embodiment of the present application.Wherein, described increasing ore deposit module 805 can comprise:
Recognin module 1001, for identifying the current residing oil pressure state of described ore mill and load parameter state;
First increases ore deposit submodule 1101, for being in low oil pressure state and underload parameter state in response to described ore mill is current simultaneously, the mine-supplying quantity of described ore mill is increased the 3rd regulated quantity;
Second increases ore deposit submodule 1102, for being in low oil pressure state and Reasonable load parameter state in response to described ore mill is current simultaneously, the mine-supplying quantity of described ore mill is increased the 4th regulated quantity;
3rd increases ore deposit submodule 1103, for being in reasonable oil pressure state and underload parameter state in response to described ore mill is current simultaneously, the mine-supplying quantity of described ore mill is increased the 4th regulated quantity;
Wherein, the 4th regulated quantity is less than the 3rd regulated quantity.
See Figure 12, show the structure chart of a kind of parameter calculating module 802 in the embodiment of the present application.Wherein, described parameter calculating module 802 can comprise:
Accounting calculating sub module 1201, accounts for the mill signal to noise ratio example of maximum mill sound-like state value and described mill power accounts for the power proportions of maximum mill power for calculating described mill sound-like state value;
Parameter determination submodule 1202, for being weighted average result according to described mill signal to noise ratio example and described power proportions, obtains described mill load parameter.
Furthermore, optionally, see Figure 13, the structure chart of a kind of parameter determination submodule 1202 in the embodiment of the present application is shown.Wherein, described parameter determination submodule 1202 can comprise:
Weighted average submodule 1301, is weighted on average described mill signal to noise ratio example and described power proportions for the coefficient of reliability according to ore mill detection signal, obtains result of weighted average;
First revises submodule 1302, for revising described result of weighted average with the first correction factor preset, obtains described mill load parameter.
See Figure 14, show the structure chart of a kind of acquisition module 801 in the embodiment of the present application.Wherein, described acquisition module 801 can comprise:
Signal detection submodule 1401, for the signal of telecommunication by obtaining described mill sound detect to the mill sound detect of described ore mill;
Mill sound determination submodule 1402, for accounting for the signal proportion of signal spacing width according to the difference between signal higher limit and the current value of the described signal of telecommunication, determines the mill sound-like state value that described ore mill is current; Wherein, described signal higher limit is the current value of the maximum signal of telecommunication of described ore mill mill sound detect, described signal spacing width is that described signal higher limit and signal roll off the production line the difference of value, and described signal lower limit is the current value of the minimum signal of telecommunication of described ore mill mill sound detect;
Oil pressure obtains submodule 1403, for obtaining the current main shaft oil pressure of ore mill;
Power obtains submodule 1404, for obtaining the current mill power of ore mill.
Furthermore, optionally, see Figure 15, a kind of structure chart grinding sound determination submodule 1402 in the embodiment of the present application is shown.Wherein, described mill sound determination submodule 1402 can comprise:
Signal proportion submodule 1501, accounts for the signal proportion of described signal spacing width for the difference calculated between described signal higher limit and the current value of the described signal of telecommunication;
Second revises submodule 1502, for revising described signal proportion with the second corrected parameter preset, obtains the mill sound-like state value that described ore mill is current.
By the technical scheme of the present embodiment, the load condition of ore mill is no longer only determined according to mill sound, but the load condition of ore mill is comprehensively determined by main shaft oil pressure, mill power and mill sound-like state value three, situation complicated and changeable in actual production can be avoided the interference that fixed output quota is raw larger really of ore mill load condition, the mine-supplying quantity carried out according to load condition is regulated more accurate, realize ore mill spatial load forecasting more accurate, the ore handling capacity of final raising ore mill, improve quality and the efficiency of grinding process, reduce the energy consumption of unit ton concentrate.
It should be noted that, in this article, the such as relational terms of first and second grades and so on is only used for an entity or operation to separate with another entity or operating space, and not necessarily requires or imply the relation that there is any this reality between these entities or operation or sequentially.Term " comprises ", " comprising " or its any other variant are intended to contain comprising of nonexcludability, thus make to comprise the process of a series of key element, method, article or equipment and not only comprise those key elements, but also comprise other key elements clearly do not listed, or also comprise by the intrinsic key element of this process, method, article or equipment.When not more restrictions, the key element limited by statement " comprising ... ", and be not precluded within process, method, article or the equipment comprising described key element and also there is other identical element.
For device embodiment, because it corresponds essentially to embodiment of the method, so relevant part illustrates see the part of embodiment of the method.Device embodiment described above is only schematic, the wherein said unit illustrated as separating component or can may not be and physically separates, parts as unit display can be or may not be physical location, namely can be positioned at a place, or also can be distributed on multiple NE.Some or all of module wherein can be selected according to the actual needs to realize the object of the present embodiment scheme.Those of ordinary skill in the art, when not paying creative work, are namely appreciated that and implement.
The above is only the detailed description of the invention of the application; it should be pointed out that for those skilled in the art, under the prerequisite not departing from the application's principle; can also make some improvements and modifications, these improvements and modifications also should be considered as the protection domain of the application.

Claims (16)

1. a method for ore mill mine-supplying quantity control, is characterized in that, comprising:
Obtain mill sound-like state value, main shaft oil pressure and mill power that ore mill is current, and calculate mill load parameter according to described mill sound-like state value and mill power;
Oil pressure number range belonging to described main shaft oil pressure and the load value scope belonging to described mill load parameter, determine the oil pressure state that described ore mill is current and load parameter state, wherein, if described main shaft oil pressure is less than or equal to the first oil pressure threshold value, described ore mill is current is in low oil pressure state, if described main shaft oil pressure is less than the second oil pressure threshold value and be greater than the first oil pressure threshold value, described ore mill is current is in reasonable oil pressure state, if described main shaft oil pressure is more than or equal to the second oil pressure threshold value, described ore mill is current is in high oil pressure state, if described mill load parameter is less than or equal to the first load parameter threshold value, described ore mill is current is in underload parameter state, if described mill load parameter is less than the second load parameter threshold value and be greater than the first load parameter threshold value, described ore mill is current is in Reasonable load parameter state, if described mill load parameter is more than or equal to the second load parameter threshold value, described ore mill is current is in high load capacity parameter state, wherein, described second oil pressure threshold value is greater than described first oil pressure threshold value, described second load parameter threshold value is greater than described first load parameter threshold value,
Be in higher load condition in response to described ore mill is current, reduce the mine-supplying quantity of described ore mill; Described higher load condition is: described ore mill is current is in high oil pressure state and high load capacity parameter state simultaneously, described ore mill is current is in high oil pressure state and Reasonable load parameter state simultaneously, or described ore mill is current is in reasonable oil pressure state and high load capacity parameter state simultaneously;
Be in low load condition in response to described ore mill is current, increase the mine-supplying quantity of described ore mill; Described low load condition is: described ore mill is current is in low oil pressure state and underload parameter state simultaneously, described ore mill is current is in low oil pressure state and Reasonable load parameter state simultaneously, or described ore mill is current is in reasonable oil pressure state and underload parameter state simultaneously.
2. method according to claim 1, is characterized in that, also comprises:
Be in abnormal load state in response to ore mill, the mine-supplying quantity maintaining described ore mill is constant; Described abnormal load state comprises: described ore mill is current is in high oil pressure state and underload parameter state simultaneously, or described ore mill is current is in low oil pressure state and high load capacity parameter state simultaneously.
3. method according to claim 1, is characterized in that, is describedly in higher load condition in response to described ore mill is current, reduces the mine-supplying quantity of described ore mill, comprising:
Identify the current residing oil pressure state of described ore mill and load parameter state;
Be in high oil pressure state and high load capacity parameter state in response to described ore mill is current simultaneously, the mine-supplying quantity of described ore mill is reduced the first regulated quantity;
Be in high oil pressure state and Reasonable load parameter state in response to described ore mill is current simultaneously, the mine-supplying quantity of described ore mill is reduced the second regulated quantity;
Be in reasonable oil pressure state and high load capacity parameter state in response to described ore mill is current simultaneously, the mine-supplying quantity of described ore mill is reduced the second regulated quantity;
Wherein, the second regulated quantity is less than the first regulated quantity.
4. method according to claim 1, is characterized in that, is describedly in low load condition in response to described ore mill is current, increases the mine-supplying quantity of described ore mill, comprising:
Identify the current residing oil pressure state of described ore mill and load parameter state;
Be in low oil pressure state and underload parameter state in response to described ore mill is current simultaneously, the mine-supplying quantity of described ore mill is increased the 3rd regulated quantity;
Be in low oil pressure state and Reasonable load parameter state in response to described ore mill is current simultaneously, the mine-supplying quantity of described ore mill is increased the 4th regulated quantity;
Be in reasonable oil pressure state and underload parameter state in response to described ore mill is current simultaneously, the mine-supplying quantity of described ore mill is increased the 4th regulated quantity;
Wherein, the 4th regulated quantity is less than the 3rd regulated quantity.
5. method according to claim 1, is characterized in that, described according to described mill sound-like state value and mill power calculating mill load parameter, comprising:
Calculate described mill sound-like state value and account for the mill signal to noise ratio example of maximum mill sound-like state value and described mill power accounts for the power proportions of maximum mill power;
Be weighted average result according to described mill signal to noise ratio example and described power proportions, obtain described mill load parameter.
6. method according to claim 5, is characterized in that, described basis is weighted average result to described mill signal to noise ratio example and described power proportions, obtains described mill load parameter, comprising:
According to the coefficient of reliability of ore mill detection signal, described mill signal to noise ratio example and described power proportions are weighted on average, obtain result of weighted average;
With the first correction factor preset, described result of weighted average is revised, obtain described mill load parameter.
7. method according to claim 1, is characterized in that, the mill sound-like state value that described acquisition ore mill is current, comprising:
By obtaining the signal of telecommunication of described mill sound detect to the mill sound detect of described ore mill;
Account for the signal proportion of signal spacing width according to the difference between signal higher limit and the current value of the described signal of telecommunication, determine the mill sound-like state value that described ore mill is current;
Wherein, described signal higher limit is the current value of the maximum signal of telecommunication of described ore mill mill sound detect, described signal spacing width is that described signal higher limit and signal roll off the production line the difference of value, and described signal lower limit is the current value of the minimum signal of telecommunication of described ore mill mill sound detect.
8. method according to claim 7, is characterized in that, the described signal proportion accounting for described signal spacing width according to the difference between signal higher limit and the current value of the described signal of telecommunication, determines specifically to comprise the mill sound-like state value that described ore mill is current:
The difference calculated between described signal higher limit and the current value of the described signal of telecommunication accounts for the signal proportion of described signal spacing width;
With the second corrected parameter preset, described signal proportion is revised, obtain the mill sound-like state value that described ore mill is current.
9. a device for ore mill mine-supplying quantity control, is characterized in that, comprising:
Acquisition module, for obtaining ore mill current mill sound-like state value, main shaft oil pressure and mill power;
Parameter calculating module, for calculating mill load parameter according to described mill sound-like state value and mill power;
State determining module, for the oil pressure number range belonging to described main shaft oil pressure and the load value scope belonging to described mill load parameter, determines the oil pressure state that described ore mill is current and load parameter state, wherein, if described main shaft oil pressure is less than or equal to the first oil pressure threshold value, described ore mill is current is in low oil pressure state, if described main shaft oil pressure is less than the second oil pressure threshold value and be greater than the first oil pressure threshold value, described ore mill is current is in reasonable oil pressure state, if described main shaft oil pressure is more than or equal to the second oil pressure threshold value, described ore mill is current is in high oil pressure state, if described mill load parameter is less than or equal to the first load parameter threshold value, described ore mill is current is in underload parameter state, if described mill load parameter is less than the second load parameter threshold value and be greater than the first load parameter threshold value, described ore mill is current is in Reasonable load parameter state, if described mill load parameter is more than or equal to the second load parameter threshold value, described ore mill is current is in high load capacity parameter state, wherein, described second oil pressure threshold value is greater than described first oil pressure threshold value, described second load parameter threshold value is greater than described first load parameter threshold value,
Subtracting ore deposit module, for being in higher load condition in response to described ore mill is current, reducing the mine-supplying quantity of described ore mill; Described higher load condition is: described ore mill is current is in high oil pressure state and high load capacity parameter state simultaneously, described ore mill is current is in high oil pressure state and Reasonable load parameter state simultaneously, or described ore mill is current is in reasonable oil pressure state and high load capacity parameter state simultaneously;
Increasing ore deposit module, for being in low load condition in response to described ore mill is current, increasing the mine-supplying quantity of described ore mill; Described low load condition is: described ore mill is current is in low oil pressure state and underload parameter state simultaneously, described ore mill is current is in low oil pressure state and Reasonable load parameter state simultaneously, or described ore mill is current is in reasonable oil pressure state and underload parameter state simultaneously.
10. device according to claim 9, is characterized in that, also comprises:
Maintain module, for being in abnormal load state in response to ore mill, the mine-supplying quantity maintaining described ore mill is constant; Described abnormal load state comprises: described ore mill is current is in high oil pressure state and underload parameter state simultaneously, or described ore mill is current is in low oil pressure state and high load capacity parameter state simultaneously.
11. devices according to claim 9, is characterized in that, described in subtract ore deposit module and comprise:
Recognin module, for identifying the current residing oil pressure state of described ore mill and load parameter state;
First subtracts ore deposit submodule, for being in high oil pressure state and high load capacity parameter state in response to described ore mill is current simultaneously, the mine-supplying quantity of described ore mill is reduced the first regulated quantity;
Second subtracts ore deposit submodule, for being in high oil pressure state and Reasonable load parameter state in response to described ore mill is current simultaneously, the mine-supplying quantity of described ore mill is reduced the second regulated quantity;
3rd subtracts ore deposit submodule, for being in reasonable oil pressure state and high load capacity parameter state in response to described ore mill is current simultaneously, the mine-supplying quantity of described ore mill is reduced the second regulated quantity;
Wherein, the second regulated quantity is less than the first regulated quantity.
12. devices according to claim 9, is characterized in that, described increasing ore deposit module comprises:
Recognin module, for identifying the current residing oil pressure state of described ore mill and load parameter state;
First increases ore deposit submodule, for being in low oil pressure state and underload parameter state in response to described ore mill is current simultaneously, the mine-supplying quantity of described ore mill is increased the 3rd regulated quantity;
Second increases ore deposit submodule, for being in low oil pressure state and Reasonable load parameter state in response to described ore mill is current simultaneously, the mine-supplying quantity of described ore mill is increased the 4th regulated quantity;
3rd increases ore deposit submodule, for being in reasonable oil pressure state and underload parameter state in response to described ore mill is current simultaneously, the mine-supplying quantity of described ore mill is increased the 4th regulated quantity;
Wherein, the 4th regulated quantity is less than the 3rd regulated quantity.
13. devices according to claim 9, is characterized in that, described parameter calculating module comprises:
Accounting calculating sub module, accounts for the mill signal to noise ratio example of maximum mill sound-like state value and described mill power accounts for the power proportions of maximum mill power for calculating described mill sound-like state value;
Parameter determination submodule, for being weighted average result according to described mill signal to noise ratio example and described power proportions, obtains described mill load parameter.
14. devices according to claim 13, is characterized in that, described parameter determination submodule comprises:
Weighted average submodule, is weighted on average described mill signal to noise ratio example and described power proportions for the coefficient of reliability according to ore mill detection signal, obtains result of weighted average;
First revises submodule, for revising described result of weighted average with the first correction factor preset, obtains described mill load parameter.
15. devices according to claim 9, is characterized in that, described acquisition module comprises:
Signal detection submodule, for the signal of telecommunication by obtaining described mill sound detect to the mill sound detect of described ore mill;
Mill sound determination submodule, for accounting for the signal proportion of signal spacing width according to the difference between signal higher limit and the current value of the described signal of telecommunication, determines the mill sound-like state value that described ore mill is current; Wherein, described signal higher limit is the current value of the maximum signal of telecommunication of described ore mill mill sound detect, described signal spacing width is that described signal higher limit and signal roll off the production line the difference of value, and described signal lower limit is the current value of the minimum signal of telecommunication of described ore mill mill sound detect;
Oil pressure obtains submodule, for obtaining the current main shaft oil pressure of ore mill;
Power obtains submodule, for obtaining the current mill power of ore mill.
16. devices according to claim 15, is characterized in that, described mill sound determination submodule comprises:
Signal proportion submodule, accounts for the signal proportion of described signal spacing width for the difference calculated between described signal higher limit and the current value of the described signal of telecommunication;
Second revises submodule, for revising described signal proportion with the second corrected parameter preset, obtains the mill sound-like state value that described ore mill is current.
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CN104731005B (en) * 2015-01-09 2017-07-11 山西太钢不锈钢股份有限公司 A kind of semi-autogenous mill Poewr control method
CN105170300B (en) * 2015-10-21 2018-01-02 中冶北方(大连)工程技术有限公司 A kind of semi-autogenous mill closed circuit grinding control system and method
CN112525247B (en) * 2019-09-19 2022-10-25 山东东华水泥有限公司 Method, device and equipment for detecting saturated wear state
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