CN103749722A - Spiced steamed bean curd roll and preparing method thereof - Google Patents

Abstract

The invention discloses a spiced steamed bean curd roll. The raw material formulation comprises the following materials by the mass percentage: 63.50% of water, 33.00% of soybean, 0.40% of magnesium chloride, 2.00% of sugar, 0.50% of soy sauce, 0.05% of monosodium glutamate, 0.55% of a natural spice. With adopting of the raw material formulation, a preparing method of the spiced steamed bean curd roll comprises the steps: cleaning and soaking, carrying out pulp grinding, centrifuging to remove residues, carrying out continuous cooking of the pulp, filtering the pulp, curdling and covering tightly the pulp, breaking the beancurd jelly and pouring, carrying out first segmented pressing molding, peeling cloth, cooling and finishing, cutting beancurd sheets, marinating, pressing, cutting into blanks and wrapping and binding, carrying out brine high-temperature stewing, carrying out shock cooling with ice water, removing cloth and loading into baskets, and packaging and storing. Through the above way, the defective product broken beancurd sheets caused during a beancurd sheet production can be fully utilized for production, and the cost of enterprises is reduced; and the product is completely sterilized, and has the advantages of pure fragrance, enough-toughness and flexible mouthfeel, and long product shelf-life.

Description

A kind of spiced vegetarian chicken and preparation method thereof

Technical field

The present invention relates to bean product and make field, particularly relate to a kind of spiced vegetarian chicken and preparation method thereof.

Background technology

Steamed bean curd roll is Chinese traditional soybean product, the steamed bean curd roll production technology of various places is also roughly the same, the main distinction is according to the water quality of various places different with taste, use different coagulating agents, take different compacting standards and boiling, the type of cooling and seasoning formula, to complete the corresponding mouthfeel of product, fragrance requirement, existing spiced vegetarian chicken poor flexibility, fragrance is impure.

Summary of the invention

The technical problem that the present invention mainly solves is to provide a kind of spiced vegetarian chicken and preparation method thereof, can make full use of the broken blinds of defective products causing when blinds is produced and produce, reduce entreprise cost, its product sterilization is simultaneously thorough, fragrance is pure, mouthfeel toughness foot is flexible, and shelf life of products is long.

For solving the problems of the technologies described above, the technical scheme that the present invention adopts is: a kind of spiced vegetarian chicken is provided, and the composition of raw materials of described spiced vegetarian chicken is comprised of the material of following quality percentage composition:

Water 63.50%;

Soybean 33.00%;

Magnesium chloride 0.40%;

Sugar 2.00%;

Soy sauce 0.50%;

Monosodium glutamate 0.05%;

Natural flavor 0.55%.

Preferably, described natural flavor comprises: 50% anise, 10% spiceleaf, 20% cassia bark and 20% cloves.

Adopt the composition of raw materials of above-mentioned spiced vegetarian chicken to make a method for spiced vegetarian chicken, comprising:

A), cleaning and dipping: soybean is put in fermentation vat, add water to higher than soybean highest order 15cm, open pneumatics and seethe cleaning 3-5 minute, manually remove the suspension of the water surface, and the sewage soaking of draining, then adding clear water soaks to graduation mark place, while being dipped into half degree, repeat above cleaning, decontamination, draining and add water operation, finally by the standard time, complete remaining dip operation to soybean surface-brightening, there is no elephant skin, skin of beancurd easily departs from bean cotyledon, during dip operation, when immersion water temperature is 21-25 ℃, soak 8-10 hour, when immersion water temperature is 26-30 ℃, soak 6-7 hour,

B), defibrination: adjust the gap of abrasive disc in grinding machine, require the particle of slurries 3 microns of left and right, open valve and start defibrination, the slurries of pulp carry out beating to serum pot after three defibrinations continuously, detect concentration of slurry and are adjusted to 9-9.5 degree;

C), centrifugal removing slag: use centrifuge to carry out centrifugal removing slag to slurries, the slurries after centrifugal more continuously repeated centrifugation process secondary, slurry stream after treatment to temporary tank is waited to hot plate;

D), continuous mashing off: adjust and check that eight connect the temperature of the continuous plasma burning of tank and the flow of slurries, then continuous mashing off is carried out in start automatically, and the Temperature Setting of each soybean milk boiling tank is 1. 65-68 ℃, 2. 68-70 ℃, 3. 80-85 ℃, 4. 90-92 ℃, 5. 95-100 ℃, 6. 98-100 ℃, 7. 118-120 ℃, 8. 105-108 ℃;

E), consider slurry: by screen pack, the mesh of filter screen is 140 orders, removes some sex change, the slurries that solidify and foreign matter by well-done slurries, then slurries is squeezed in thick blinds point slurry tank;

F), the vexed slurry of slurry: regulate concentration of slurry to 9.5-10.0 degree, and control slurry temperature 80-90 ℃ of scope, and do not stop to stir slurries, add slowly, uniformly 0.4% bittern water, until occurring in soya-bean milk after about 80% cotton-shaped jellied bean curd, vexed slurry 15-20 minute is carried out in halt slurry and stirring;

G), broken brain cast: the jellied bean curd agitator that is scattered paste shape after vexed slurry is turned left, turned right continuously three times repeatedly, and 10-20 flies turk processing second at every turn; Regulate height and the slurry flow size of blinds cast pressing plate and install after grille cloth, opening casting machine for dry thin sheets of bean curd and carry out automatic casting and automatic laying up;

H), a segmentation is compressing: the cloth that contains blinds paste is positioned over to the center of pressing plate, regulates the meter electrical equipment of press to be set to 20 seconds/time, each run 1cm and pressure parameter, open press and suppress; During compacting, first press slowly pressure 1.8-2.0 kilogram, time 3-5 minute; Press soon again, 2.0-2.2 kilograms of pressure, time 2-3 minute, can take out after compressing and prepare to shell cloth processing;

I), stripping cloth: the blinds with cloth pressing is placed and shelled in cloth machine, open stripping cloth machine and automatically shell cloth processing;

J), cooling and arrangement: the thick blinds that will strip cloth is placed on spreading for cooling frame, opens fan coolling to normal temperature, then chooses broken thick blinds, and excision white edge, cuts into thick blinds of the same size by specification requirement;

K), blinds cutting: the blinds fragment that little blinds is cut into 3*3cm left and right size with cutter;

L), stew in soy sauce: add in proportion hot water, natural perfume material and other batching boiled in Marinating boiler, stir, then add the blinds of chopping, continue stew in soy sauce 20-25 minute, needed to stir in case be bonded together every 3-5 minute in process;

M), compacting: first large plaque be placed on brandreth and complete cloth, then the good blinds of stew in soy sauce is pulled out to be placed in large plaque and by real cloth bag and packed tightly, cloth bag is placed on the pallet of hydraulic press and suppresses, press time 20-25 minute, touches harder substantially anhydrous drop take embryo of silkworms hand and goes out as standard;

N), cut embryo and embrace bundle: the steamed bean curd roll embryo pressing is turned over to operating desk, then according to the specification requirement of steamed bean curd roll, carry out stripping and slicing, the steamed bean curd roll embryo sampling cutting is weighed, then with cloth bag is real, packs tightly and tighten in a down-to-earth manner with rope, be then placed on and in Turnover Box, prepare thermophilic digestion;

O), bittern thermophilic digestion: then pond topped up with water is added to magnesium chloride and stir make it abundant dissolving, then water is burnt to 100 degree, the Turnover Box of filling steamed bean curd roll is put into pond slowly, then steam is opened to the little 20-25 of hotting plate minute, then steam is turned off to the stewing 30-40 minute that boils;

P), frozen water chilling: adjust the water temperature of cooling water and frozen water and the speed of screw rod operation, the spiced vegetarian chicken after bittern thermophilic digestion is put into together with frame to cooling bath after water temperature reaches requirement and carried out the sizing of frozen water chilling; Water temperature and time are divided the sizing of two-period form chilling, first paragraph: water temperature is 20-25 ℃, and be 20-25 minute cool time; Second segment frozen water water temperature is 5-10 ℃, 10-15 minute;

Q), ravel frames up and packing and storing: cooling good spiced vegetarian chicken is carried out to ravel dress basket, then according to weight and specification requirement, take the processing such as quantitative spiced vegetarian chicken is packed, sealing, date printing, then concentrate to be positioned in 2-10 ℃ of freezer to store.

The invention has the beneficial effects as follows: fragrance of the present invention is pure, mouthfeel toughness foot is flexible, and shelf life of products is long, and cost is low.

The specific embodiment

Below preferred embodiment of the present invention is described in detail, thereby so that advantages and features of the invention can be easier to be it will be appreciated by those skilled in the art that, protection scope of the present invention is made to more explicit defining.

The embodiment of the present invention comprises:

A kind of spiced vegetarian chicken, the composition of raw materials of described spiced vegetarian chicken is comprised of the material of following quality percentage composition:

Water 63.50%;

Soybean 33.00%;

Magnesium chloride 0.40%;

Sugar 2.00%;

Soy sauce 0.50%;

Monosodium glutamate 0.05%;

Natural flavor 0.55%;

Described natural flavor comprises: 50% anise, 10% spiceleaf, 20% cassia bark and 20% cloves.

Adopt a composition of raw materials for above-mentioned spiced vegetarian chicken, the preparation method of spiced vegetarian chicken, comprising:

A), cleaning and dipping: soybean is put in fermentation vat, add water to higher than soybean highest order 15cm, open pneumatics and seethe cleaning 3-5 minute, manually remove the suspension of the water surface, and the sewage soaking of draining, then adding clear water soaks to graduation mark place, while being dipped into half degree, repeat above cleaning, decontamination, draining and add water operation, finally by the standard time, complete remaining dip operation to soybean surface-brightening, there is no elephant skin, skin of beancurd easily departs from bean cotyledon, during dip operation, when immersion water temperature is 21-25 ℃, soak 8-10 hour, when immersion water temperature is 26-30 ℃, soak 6-7 hour,

B), defibrination: adjust the gap of abrasive disc in grinding machine, require the particle of slurries 3 microns of left and right, open valve and start defibrination, the slurries of pulp carry out beating to serum pot after three defibrinations continuously, detect concentration of slurry and are adjusted to 9-9.5 degree;

C), centrifugal removing slag: use centrifuge to carry out centrifugal removing slag to slurries, the slurries after centrifugal more continuously repeated centrifugation process secondary, slurry stream after treatment to temporary tank is waited to hot plate;

D), continuous mashing off: adjust and check that eight connect the temperature of the continuous plasma burning of tank and the flow of slurries, then continuous mashing off is carried out in start automatically, and the Temperature Setting of each soybean milk boiling tank is 1. 65-68 ℃, 2. 68-70 ℃, 3. 80-85 ℃, 4. 90-92 ℃, 5. 95-100 ℃, 6. 98-100 ℃, 7. 118-120 ℃, 8. 105-108 ℃;

E), consider slurry: by screen pack, the mesh of filter screen is 140 orders, removes some sex change, the slurries that solidify and foreign matter by well-done slurries, then slurries is squeezed in thick blinds point slurry tank;

F), the vexed slurry of slurry: regulate concentration of slurry to 9.5-10.0 degree, and control slurry temperature 80-90 ℃ of scope, and do not stop to stir slurries, add slowly, uniformly 0.4% bittern water, until occurring in soya-bean milk after about 80% cotton-shaped jellied bean curd, vexed slurry 15-20 minute is carried out in halt slurry and stirring;

G), broken brain cast: the jellied bean curd agitator that is scattered paste shape after vexed slurry is turned left, turned right continuously three times repeatedly, and 10-20 flies turk processing second at every turn; Regulate height and the slurry flow size of blinds cast pressing plate and install after grille cloth, opening casting machine for dry thin sheets of bean curd and carry out automatic casting and automatic laying up;

H), a segmentation is compressing: the cloth that contains blinds paste is positioned over to the center of pressing plate, regulates the meter electrical equipment of press to be set to 20 seconds/time, each run 1cm and pressure parameter, open press and suppress; During compacting, first press slowly pressure 1.8-2.0 kilogram, time 3-5 minute; Press soon again, 2.0-2.2 kilograms of pressure, time 2-3 minute, can take out after compressing and prepare to shell cloth processing;

I), stripping cloth: the blinds with cloth pressing is placed and shelled in cloth machine, open stripping cloth machine and automatically shell cloth processing;

J), cooling and arrangement: the thick blinds that will strip cloth is placed on spreading for cooling frame, opens fan coolling to normal temperature, then chooses broken thick blinds, and excision white edge, cuts into thick blinds of the same size by specification requirement;

K), blinds cutting: the blinds fragment that little blinds is cut into 3*3cm left and right size with cutter;

L), stew in soy sauce: add in proportion hot water, natural perfume material and other batching boiled in Marinating boiler, stir, then add the blinds of chopping, continue stew in soy sauce 20-25 minute, needed to stir in case be bonded together every 3-5 minute in process;

M), compacting: first large plaque be placed on brandreth and complete cloth, then the good blinds of stew in soy sauce is pulled out to be placed in large plaque and by real cloth bag and packed tightly, cloth bag is placed on the pallet of hydraulic press and suppresses, press time 20-25 minute, touches harder substantially anhydrous drop take embryo of silkworms hand and goes out as standard;

N), cut embryo and embrace bundle: the steamed bean curd roll embryo pressing is turned over to operating desk, then according to the specification requirement of steamed bean curd roll, carry out stripping and slicing, the steamed bean curd roll embryo sampling cutting is weighed, then with cloth bag is real, packs tightly and tighten in a down-to-earth manner with rope, be then placed on and in Turnover Box, prepare thermophilic digestion;

O), bittern thermophilic digestion: then pond topped up with water is added to magnesium chloride and stir make it abundant dissolving, then water is burnt to 100 degree, the Turnover Box of filling steamed bean curd roll is put into pond slowly, then steam is opened to the little 20-25 of hotting plate minute, then steam is turned off to the stewing 30-40 minute that boils;

P), frozen water chilling: adjust the water temperature of cooling water and frozen water and the speed of screw rod operation, the spiced vegetarian chicken after bittern thermophilic digestion is put into together with frame to cooling bath after water temperature reaches requirement and carried out the sizing of frozen water chilling; Water temperature and time are divided the sizing of two-period form chilling, first paragraph: water temperature is 20-25 ℃, and be 20-25 minute cool time; Second segment frozen water water temperature is 5-10 ℃, 10-15 minute;

Q), ravel frames up and packing and storing: cooling good spiced vegetarian chicken is carried out to ravel dress basket, then according to weight and specification requirement, take the processing such as quantitative spiced vegetarian chicken is packed, sealing, date printing, then concentrate to be positioned in 2-10 ℃ of freezer to store.

The present invention can make full use of the broken blinds of defective products causing when blinds is produced and produce, and has reduced production cost, and its product sterilization is simultaneously thorough, and fragrance is pure, mouthfeel toughness foot is flexible, and shelf life of products is long.

The foregoing is only embodiments of the invention; not thereby limit the scope of the claims of the present invention; every equivalent structure or conversion of equivalent flow process that utilizes description of the present invention to do; or be directly or indirectly used in other relevant technical fields, be all in like manner included in scope of patent protection of the present invention.

Claims (3)

1. a spiced vegetarian chicken, is characterized in that, comprising: the composition of raw materials of described spiced vegetarian chicken is comprised of the material of following quality percentage composition:

Water 63.50%;

Soybean 33.00%;

Magnesium chloride 0.40%;

Sugar 2.00%;

Soy sauce 0.50%;

Monosodium glutamate 0.05%;

Natural flavor 0.55%.

2. a kind of spiced vegetarian chicken according to claim 1, is characterized in that: described natural flavor comprises: 50% anise, 10% spiceleaf, 20% cassia bark and 20% cloves.

3. adopt the composition of raw materials of the spiced vegetarian chicken described in claim 1 or 2 to make a method for spiced vegetarian chicken, it is characterized in that: comprising:

A), cleaning and dipping: soybean is put in fermentation vat, add water to higher than soybean highest order 15cm, open pneumatics and seethe cleaning 3-5 minute, manually remove the suspension of the water surface, and the sewage soaking of draining, then adding clear water soaks to graduation mark place, while being dipped into half degree, repeat above cleaning, decontamination, draining and add water operation, finally by the standard time, complete remaining dip operation to soybean surface-brightening, there is no elephant skin, skin of beancurd easily departs from bean cotyledon, during dip operation, when immersion water temperature is 21-25 ℃, soak 8-10 hour, when immersion water temperature is 26-30 ℃, soak 6-7 hour,

B), defibrination: adjust the gap of abrasive disc in grinding machine, require the particle of slurries 3 microns of left and right, open valve and start defibrination, the slurries of pulp carry out beating to serum pot after three defibrinations continuously, detect concentration of slurry and are adjusted to 9-9.5 degree;

C), centrifugal removing slag: use centrifuge to carry out centrifugal removing slag to slurries, the slurries after centrifugal more continuously repeated centrifugation process secondary, slurry stream after treatment to temporary tank is waited to hot plate;

D), continuous mashing off: adjust and check that eight connect the temperature of the continuous plasma burning of tank and the flow of slurries, then continuous mashing off is carried out in start automatically, and the Temperature Setting of each soybean milk boiling tank is 1. 65-68 ℃, 2. 68-70 ℃, 3. 80-85 ℃, 4. 90-92 ℃, 5. 95-100 ℃, 6. 98-100 ℃, 7. 118-120 ℃, 8. 105-108 ℃;

E), consider slurry: by screen pack, the mesh of filter screen is 140 orders, removes some sex change, the slurries that solidify and foreign matter by well-done slurries, then slurries is squeezed in thick blinds point slurry tank;

F), the vexed slurry of slurry: regulate concentration of slurry to 9.5-10.0 degree, and control slurry temperature 80-90 ℃ of scope, and do not stop to stir slurries, add slowly, uniformly 0.4% bittern water, until occurring in soya-bean milk after about 80% cotton-shaped jellied bean curd, vexed slurry 15-20 minute is carried out in halt slurry and stirring;

G), broken brain cast: the jellied bean curd agitator that is scattered paste shape after vexed slurry is turned left, turned right continuously three times repeatedly, and 10-20 flies turk processing second at every turn; Regulate height and the slurry flow size of blinds cast pressing plate and install after grille cloth, opening casting machine for dry thin sheets of bean curd and carry out automatic casting and automatic laying up;

H), a segmentation is compressing: the cloth that contains blinds paste is positioned over to the center of pressing plate, regulates the meter electrical equipment of press to be set to 20 seconds/time, each run 1cm and pressure parameter, open press and suppress; During compacting, first press slowly pressure 1.8-2.0 kilogram, time 3-5 minute; Press soon again, 2.0-2.2 kilograms of pressure, time 2-3 minute, can take out after compressing and prepare to shell cloth processing;

I), stripping cloth: the blinds with cloth pressing is placed and shelled in cloth machine, open stripping cloth machine and automatically shell cloth processing;

J), cooling and arrangement: the thick blinds that will strip cloth is placed on spreading for cooling frame, opens fan coolling to normal temperature, then chooses broken thick blinds, and excision white edge, cuts into thick blinds of the same size by specification requirement;

K), blinds cutting: the blinds fragment that little blinds is cut into 3*3cm left and right size with cutter;

L), stew in soy sauce: add in proportion hot water, natural perfume material and other batching boiled in Marinating boiler, stir, then add the blinds of chopping, continue stew in soy sauce 20-25 minute, needed to stir in case be bonded together every 3-5 minute in process;

M), compacting: first large plaque be placed on brandreth and complete cloth, then the good blinds of stew in soy sauce is pulled out to be placed in large plaque and by real cloth bag and packed tightly, cloth bag is placed on the pallet of hydraulic press and suppresses, press time 20-25 minute, touches harder substantially anhydrous drop take embryo of silkworms hand and goes out as standard;

N), cut embryo and embrace bundle: the steamed bean curd roll embryo pressing is turned over to operating desk, then according to the specification requirement of steamed bean curd roll, carry out stripping and slicing, the steamed bean curd roll embryo sampling cutting is weighed, then with cloth bag is real, packs tightly and tighten in a down-to-earth manner with rope, be then placed on and in Turnover Box, prepare thermophilic digestion;

O), bittern thermophilic digestion: then pond topped up with water is added to magnesium chloride and stir make it abundant dissolving, then water is burnt to 100 degree, the Turnover Box of filling steamed bean curd roll is put into pond slowly, then steam is opened to the little 20-25 of hotting plate minute, then steam is turned off to the stewing 30-40 minute that boils;

P), frozen water chilling: adjust the water temperature of cooling water and frozen water and the speed of screw rod operation, the spiced vegetarian chicken after bittern thermophilic digestion is put into together with frame to cooling bath after water temperature reaches requirement and carried out the sizing of frozen water chilling; Water temperature and time are divided the sizing of two-period form chilling, first paragraph: water temperature is 20-25 ℃, and be 20-25 minute cool time; Second segment frozen water water temperature is 5-10 ℃, 10-15 minute;

Q), ravel frames up and packing and storing: cooling good spiced vegetarian chicken is carried out to ravel dress basket, then according to weight and specification requirement, take the processing such as quantitative spiced vegetarian chicken is packed, sealing, date printing, then concentrate to be positioned in 2-10 ℃ of freezer to store.