CN103743200B - A kind of vacuum belt drier heating plate modularization installation method - Google Patents
A kind of vacuum belt drier heating plate modularization installation method Download PDFInfo
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- CN103743200B CN103743200B CN201410020433.3A CN201410020433A CN103743200B CN 103743200 B CN103743200 B CN 103743200B CN 201410020433 A CN201410020433 A CN 201410020433A CN 103743200 B CN103743200 B CN 103743200B
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- slide rail
- heating plate
- gripper shoe
- cylindrical shell
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Abstract
The present invention relates to the technical field of drying machine, particularly relate to a kind of vacuum belt drier heating plate modularization installation method.The method is included in cylindrical shell upper end and installs slide rail gripper shoe one, and slide rail gripper shoe two is installed in cylindrical shell lower end, then installs slide rail one and slide rail two in slide rail gripper shoe one and slide rail gripper shoe two; Platform makes first root module; Platform makes intermediate module; Platform makes terminus module; Platform is smoothed the heating plate plane on first root module, intermediate module, terminus module and main driven shaft; Respectively first root module, intermediate module, terminus module are loaded in cylindrical shell along slide rail one and slide rail two; Mounting and positioning device in slide rail gripper shoe one and slide rail gripper shoe two, fixes the first root module, intermediate module and the terminus module that are in place; Pipe joint is connected online pipe blow-through, hot water outlet column and hot water inlet column, and be connected on column relevant position.
Description
Technical field
The present invention relates to a kind of modularization installation method, particularly relate to a kind of vacuum belt drier heating plate modularization installation method.
Background technology
Vacuum belt drier a kind ofly utilizes heating plate to come to the continuous band dryer of material transferring heat at vacuum condition.Continuous drying sends realization by conveyer belt.Conveyer belt is by cylinder tensioning, then at the uniform velocity advances under the driving of driving shaft motor, also needs the conveyer belt of rectifying cylinder to sideslip to rectify a deviation in conveyer belt running.Be with dry machine to develop into now, have the process structure configuration that ripe, as shown in figure: heating plate 10 is mainly arranged on hot water inlet column 15 and hot water outlet column 14; On-line cleaning pipeline 13 is arranged in equipment barrel; Correction tensioning cylinder installing plate 8 is used for installing cylinder, and correction tensioning cylinder stay pipe 9 is used to support cylinder, and correction tensioning cylinder installing plate 8 and correction tensioning cylinder stay pipe 9 are added correction strainer and jointly formed clamping system of just rectifying a deviation; Driving shaft installing plate 7 is used for installing driving shaft, and driving shaft installing plate 7 and driving shaft form driving shaft transmission system jointly.Traditional heating plate installation method is, first installs hot water outlet column 14 and hot water inlet column 15, hot water outlet column 14 and hot water inlet column 15 are installed the installation otic placode of heating plate; Then by heating plate 10 installation in layer from top to bottom, heating plate 10 installs driving shaft installing plate 7, correction tensioning cylinder installing plate 8, correction tensioning cylinder stay pipe 9 and on-line cleaning pipeline 13 again after installing and terminating; The last correction strainer of installation again and driving shaft.The main feature of this mounting means is, first makes cylindrical shell and heating plate, after cylindrical shell completes, then carries out installment work in cylindrical shell, and cylindrical shell manufacture and heating plate are installed and can not be carried out simultaneously, and the manufacturing cycle lengthens.Because heating plate has constant weight (150kg to 200kg), need during installation to install hanging apparatus in cylindrical shell, mounting means is slow, and workload is large.Due to correction clamping system, heating plate, driving shaft system is all install separately, so driven shaft (being connected with cylinder in correction clamping system), and heating plate, driving shaft is not or not a plane, conveyer belt can not well contact with heating plate, and driving shaft and driven shaft are installed not parallel in addition, have inclination angle, easily make conveyer belt sideslip, bring pressure to automatic deviation correction.Time limit delivery cycle for equipment on current band dry machine market is all very short, but with dry machine often because its loaded down with trivial details installment work delays the plenty of time.Because installation accuracy is inadequate after equipment investment uses, heating plate and conveyer belt can not close contacts, have impact on heat transference efficiency, reduce output.Installation accuracy is inadequate simultaneously, makes the deviation correction mechanism amount of meeting large, and correction component wear rate improves.
Summary of the invention
The technical problem to be solved in the present invention is: because installation accuracy is inadequate after equipment investment uses, and heating plate and conveyer belt can not close contacts, have impact on heat transference efficiency, reduce output.Installation accuracy is inadequate simultaneously, makes the deviation correction mechanism amount of meeting large, and correction component wear rate improves, and provides a kind of vacuum belt drier heating plate modularization installation method.
In order to overcome the defect existed in background technology, the technical solution adopted for the present invention to solve the technical problems is: vacuum belt drier comprises the cylindrical shell of vacuum belt drier, be provided with heating plate module in cylindrical shell, this vacuum belt drier heating plate modularization installation method comprises:
The first step, install slide rail gripper shoe one in cylindrical shell upper end, slide rail gripper shoe two is installed in cylindrical shell lower end, then installs slide rail one and slide rail two in slide rail gripper shoe one and slide rail gripper shoe two.
Second step, on platform, make first root module.
3rd step, on platform, make intermediate module.
4th step, on platform, make terminus module.
5th step, on platform, the heating plate plane on first root module, intermediate module, terminus module and main driven shaft to be smoothed;
6th step, respectively first root module, intermediate module, terminus module are loaded in cylindrical shell along slide rail one and slide rail two;
7th step, in slide rail gripper shoe one and slide rail gripper shoe two mounting and positioning device, the first root module, intermediate module and the terminus module that are in place are fixed;
8th step, pipe joint is connected online pipe blow-through, hot water outlet column and hot water inlet column, and be connected on column relevant position.
According to another embodiment of the invention, comprise described first root module further and comprise correction tensioning cylinder installing plate, correction tensioning cylinder stay pipe and heating plate installation frame, first root module installs correction clamping system and heating plate.
According to another embodiment of the invention, comprise described intermediate module further and be provided with frame structure for installing heating plate.
According to another embodiment of the invention, comprise described terminus module further and comprise driving shaft installing plate and heating plate installation frame, terminus module is installed driving shaft system and heating plate.
The invention has the beneficial effects as follows: this vacuum belt drier heating plate modularization installation method can make heating plate installment work and cylindrical shell manufacture carry out simultaneously, shorten the manufacturing cycle; Make heating plate, correction clamping system, driving wheel system forms installation module, improves its installation accuracy.Platform manufactures and ensure that installation accuracy, be conducive to the close contact of conveyer belt and heating plate, ensure that output; Modularization is installed and driven shaft and driving shaft installation accuracy is improved, and the frequent use of the deviation correcting device avoided, improves the service life of deviation-rectifying system, for the long-time steady operation of equipment provides condition.
Accompanying drawing explanation
Below in conjunction with drawings and Examples, the present invention is further described.
Figure mono-the present invention relates to old-fashioned vacuum belt drier mounting structure figure;
To be that the present invention is main look mounting structure figure to figure bis-;
Figure tri-is that the present invention overlooks mounting structure figure;
Figure tetra-is that intermediate module sectional view is looked on a left side of the present invention;
Wherein: clamping system of 1, rectifying a deviation, 2, first root module, 3, slide rail one, 4, slide rail gripper shoe one, 5, intermediate module, 6, terminus module, 7, driving shaft installing plate, 8, correction tensioning cylinder installing plate, 9, correction tensioning cylinder stay pipe, 10, heating plate, 11, slide rail two, 12, slide rail gripper shoe two, 13, on-line cleaning pipeline, 14, hot water outlet column, 15, hot water inlet column, 16, cylindrical shell.
Detailed description of the invention
As shown in Figures 2 and 3, comprise the cylindrical shell 16 of vacuum belt drier, be provided with heating plate module in cylindrical shell 16, the modular installation method of this heating plate comprises:
The first step, install slide rail gripper shoe 1 in cylindrical shell 16 upper end, slide rail gripper shoe 2 12 is installed in cylindrical shell 16 lower end, then installs slide rail 1 and slide rail 2 11 in slide rail gripper shoe 1 and slide rail gripper shoe 2 12; Slide rail gripper shoe is for supporting slide rail, and slide rail is the track entering cylindrical shell in module;
Second step, on platform, make first root module 2.First root module is used for installing correction clamping system and heating plate.
3rd step, on platform, make intermediate module 5.Intermediate module is only used for installing heating plate.
4th step, on platform, make terminus module 6.Terminus module is used for installing driving shaft system and heating plate.
5th step, on platform, the heating plate plane on first root module 2, intermediate module 5, terminus module 6 and main driven shaft to be smoothed, to ensure the precision that module is installed.
6th step, respectively first root module 2, intermediate module 5, terminus module 6 to be loaded in cylindrical shell 16 along slide rail 1 and slide rail 2 11.
7th step, in slide rail gripper shoe 1 and slide rail gripper shoe 2 12 mounting and positioning device, the first root module 2 be in place, intermediate module 5 and terminus module 6 are fixed, after preventing module to be in place in equipment also have slide.
8th step, pipe joint is connected online pipe blow-through 13, hot water outlet column 14 and hot water inlet column 15, and be connected on column relevant position, guarantee equipment normally can run by process pipeline, as shown in Figure IV.
First root module 2 comprises correction tensioning cylinder installing plate 8, correction tensioning cylinder stay pipe 9 and heating plate installation frame, and first root module 2 installs correction clamping system 1 and heating plate 10.
Intermediate module 5 is provided with the frame structure for installing heating plate 10.
Terminus module 6 comprises driving shaft installing plate 7 and heating plate installation frame, and terminus module 6 is installed driving shaft system and heating plate 10.
This vacuum belt drier heating plate modularization installation method can make heating plate installment work and cylindrical shell manufacture carry out simultaneously, shortens the manufacturing cycle; Make heating plate, correction clamping system, driving wheel system forms installation module, improves its installation accuracy.Platform manufactures and ensure that installation accuracy, be conducive to the close contact of conveyer belt and heating plate, ensure that output; Modularization is installed and driven shaft and driving shaft installation accuracy is improved, and the frequent use of the deviation correcting device avoided, improves the service life of deviation-rectifying system, for the long-time steady operation of equipment provides condition.
Claims (4)
1. a vacuum belt drier heating plate modularization installation method, comprise the cylindrical shell (16) of vacuum belt drier, cylindrical shell is provided with heating plate module in (16), it is characterized in that: the modular installation method of this heating plate comprises:
The first step, install slide rail gripper shoe one (4) in cylindrical shell (16) upper end, slide rail gripper shoe two (12) is installed in cylindrical shell (16) lower end, then at slide rail gripper shoe one (4) and slide rail gripper shoe two (12) upper installation slide rail one (3) and slide rail two (11);
Second step, on platform, make first root module (2);
3rd step, on platform, make intermediate module (5);
4th step, on platform, make terminus module (6);
5th step, on platform, the heating plate plane on first root module (2), intermediate module (5), terminus module (6) and main driven shaft to be smoothed;
6th step, respectively first root module (2), intermediate module (5), terminus module (6) are loaded in cylindrical shell (16) along slide rail one (3) and slide rail two (11);
7th step, at the upper mounting and positioning device of slide rail gripper shoe one (4) and slide rail gripper shoe two (12), the first root module (2), intermediate module (5) and the terminus module (6) that are in place to be fixed;
8th step, pipe joint is connected online pipe blow-through (13), hot water outlet column (14) and hot water inlet column (15), and be connected on column relevant position.
2. vacuum belt drier heating plate modularization installation method as claimed in claim 1, it is characterized in that: described first root module (2) comprises correction tensioning cylinder installing plate (8), correction tensioning cylinder stay pipe (9) and heating plate installation frame, at upper installation correction clamping system (1) of first root module (2) and heating plate (10).
3. vacuum belt drier heating plate modularization installation method as claimed in claim 1, is characterized in that: described intermediate module (5) is provided with the frame structure for installing heating plate (10).
4. vacuum belt drier heating plate modularization installation method as claimed in claim 1, it is characterized in that: described terminus module (6) comprises driving shaft installing plate (7) and heating plate installation frame, at terminus module (6) upper installation driving shaft system and heating plate (10).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201410020433.3A CN103743200B (en) | 2014-01-17 | 2014-01-17 | A kind of vacuum belt drier heating plate modularization installation method |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201410020433.3A CN103743200B (en) | 2014-01-17 | 2014-01-17 | A kind of vacuum belt drier heating plate modularization installation method |
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| CN103743200A CN103743200A (en) | 2014-04-23 |
| CN103743200B true CN103743200B (en) | 2015-10-21 |
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Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1034423A (en) * | 1988-01-18 | 1989-08-02 | 长春光学精密机械学院 | Subatmospheric far-infrared drier for ginseng |
| JPH08507596A (en) * | 1992-12-31 | 1996-08-13 | フリゴスカンディア・イクイップメント・アクチエボラーグ | Product gas treatment equipment |
| CN2492815Y (en) * | 2001-08-22 | 2002-05-22 | 康景隆 | Continuous vacuum freeze drier |
| CN101408370A (en) * | 2008-09-05 | 2009-04-15 | 查晓峰 | Host computer of hot plate type continuous vacuum drying system |
| CN201331244Y (en) * | 2008-12-30 | 2009-10-21 | 上海敏杰机械有限公司 | Full-automatic continuous vacuum dryer |
| EP2450655A2 (en) * | 2010-11-04 | 2012-05-09 | Merk Process | Drying method and drying device |
-
2014
- 2014-01-17 CN CN201410020433.3A patent/CN103743200B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1034423A (en) * | 1988-01-18 | 1989-08-02 | 长春光学精密机械学院 | Subatmospheric far-infrared drier for ginseng |
| JPH08507596A (en) * | 1992-12-31 | 1996-08-13 | フリゴスカンディア・イクイップメント・アクチエボラーグ | Product gas treatment equipment |
| CN2492815Y (en) * | 2001-08-22 | 2002-05-22 | 康景隆 | Continuous vacuum freeze drier |
| CN101408370A (en) * | 2008-09-05 | 2009-04-15 | 查晓峰 | Host computer of hot plate type continuous vacuum drying system |
| CN201331244Y (en) * | 2008-12-30 | 2009-10-21 | 上海敏杰机械有限公司 | Full-automatic continuous vacuum dryer |
| EP2450655A2 (en) * | 2010-11-04 | 2012-05-09 | Merk Process | Drying method and drying device |
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| CN103743200A (en) | 2014-04-23 |
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Owner name: CHANGZHOU LANGMAI CLEANSE TECHNOLOGY CO., LTD. Free format text: FORMER OWNER: CHANGZHOU MACRO-E ENERGY-SAVING TECH. CO., LTD. Effective date: 20150907 |
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Effective date of registration: 20150907 Address after: 213000 Jiangsu city of Changzhou province Wujin Economic Development District Road No. 11 Applicant after: CHANGZHOU MACROPROCESS LUSTRATION TECHNOLOGY CO., LTD. Address before: 213000 Jiangsu city of Changzhou province Wujin Dragon Road Economic Development Zone No. 2 Applicant before: Changzhou Macro-E Energy-Saving Technology Co., Ltd. |
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