CN103742411B - Compressor, air-conditioner and hot water machine - Google Patents

Compressor, air-conditioner and hot water machine Download PDF

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Publication number
CN103742411B
CN103742411B CN201310719642.2A CN201310719642A CN103742411B CN 103742411 B CN103742411 B CN 103742411B CN 201310719642 A CN201310719642 A CN 201310719642A CN 103742411 B CN103742411 B CN 103742411B
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compressor
cylinder
mass
bent axle
bearing
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CN103742411A (en
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李华明
郑立宇
郭宏
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Guangdong Meizhi Compressor Co Ltd
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Guangdong Meizhi Compressor Co Ltd
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Abstract

The invention discloses a kind of compressor, air-conditioner and hot water machine, described compressor includes: housing, and the bottom in housing is provided with refrigerator oil;And compressor, compressor is located in housing and includes bent axle, base bearing, supplementary bearing and cylinder, base bearing and supplementary bearing are respectively provided at the top of cylinder and bottom and jointly limit compression chamber with cylinder, the lower end of bent axle is stretched in compression chamber through base bearing, and wherein the eccentric part of bent axle meets with the ratio of the internal diameter Φ of cylinder relative to the eccentric amount e of the axis of cylinder: 0.05≤e/ Φ≤0.12.Compressor according to the present invention, by the ratio of the internal diameter Φ of eccentric amount e and cylinder is arranged between 0.05≤e/ Φ≤0.12, can improve compressor High Temperature High Pressure run time compressor in slide plate, bent axle wear out failure degree, compressor is not easy to wear, thus effectively extending the service life of compressor, improve the reliability of compressor.

Description

Compressor, air-conditioner and hot water machine
Technical field
The present invention relates to art of refrigeration units, especially relate to a kind of compressor, air-conditioner and hot water machine.
Background technology
In correlation technique, refrigerator oil is had in the seal casinghousing of rotary compressor, compressor is soaked in refrigerator oil, but, due to the use of R410A coolant and novel R32 environmental protection coolant, under High Temperature High Pressure service condition, common compressor cannot meet reliability, compressor serious wear, causes that compressor is downright bad.
Summary of the invention
It is contemplated that at least solve one of technical problem of existence in prior art.For this, it is an object of the present invention to propose a kind of compressor, the necrosis not easy to wear of described compressor, thus extending the service life of compressor, improve the reliability of compressor.
Further object is that a kind of air-conditioner with above-mentioned compressor of proposition.
Another object of the present invention is in that to propose a kind of hot water machine with above-mentioned compressor.
Compressor according to a first aspect of the present invention, including: housing, the bottom in described housing is provided with refrigerator oil;And compressor, described compressor is located in described housing and includes bent axle, base bearing, supplementary bearing and cylinder, described base bearing and described supplementary bearing are respectively provided at the top of described cylinder and bottom and jointly limit compression chamber with described cylinder, the lower end of described bent axle is stretched in described compression chamber through described base bearing, and the eccentric part of wherein said bent axle meets relative to the ratio of the eccentric amount e of the axis of described cylinder with the internal diameter Φ of described cylinder: 0.05≤e/ Φ≤0.12.
Compressor according to the present invention, by the ratio of the internal diameter Φ of eccentric amount e and cylinder is arranged between 0.05≤e/ Φ≤0.12, can improve compressor High Temperature High Pressure run time compressor in slide plate, bent axle wear out failure degree, thus not easily there is the situation of abrasion in compressor, and then effectively extend service life of compressor, improve reliability and the overall performance of compressor.
Further, described refrigerator oil is Esters oil, and described Esters oil kinematic viscosity when 40 DEG C is 70.5~76.0mm2/ s, when 100 DEG C, kinematic viscosity is 8.4~9.0mm2/s。
Further, described refrigerator oil is contained within sulfur-bearing extreme pressure anti-wear additives.
Alternatively, described base bearing and at least one in described supplementary bearing being formed with steam vent, described steam vent is coated with exhaust valve plate, described exhaust valve plate is made up of stainless steel material.
Specifically, described stainless steel material comprises: the carbon of 0.25~0.45 mass %;The silicon of 0.3~0.5 mass %;The manganese of 0.3~0.7 mass %;The phosphorus of 0~0.03 mass %;The sulfur of 0~0.015 mass %;The chromium of 12~14 mass %;The molybdenum of 0.5~2.0 mass %;And the ferrum of surplus, wherein, the tensile strength of described stainless steel material is 1850~2000MPa.
Further, described steam vent is circular hole and diameter is D, and the side of the described exhaust valve plate of vicinity of described steam vent is provided with valve seat boss, and a side surface of the described exhaust valve plate of vicinity of described valve seat boss is formed as arc surface, radius R >=the 1.3mm of described arc surface, and 0.12≤R/D≤0.38.
Air-conditioner according to a second aspect of the present invention, including the compressor according to the above-mentioned first aspect of the present invention.
Alternatively, the compression cold-producing medium that described air-conditioner uses is R410A or R32 coolant.
Hot water machine according to a third aspect of the present invention, including the compressor according to the above-mentioned first aspect of the present invention.
Alternatively, the compression cold-producing medium that described hot water machine uses is R410A or R32 coolant.
The additional aspect of the present invention and advantage will part provide in the following description, and part will become apparent from the description below, or is recognized by the practice of the present invention.
Accompanying drawing explanation
Above-mentioned and/or the additional aspect of the present invention and advantage are from conjunction with will be apparent from easy to understand the accompanying drawings below description to embodiment, wherein:
Fig. 1 is the schematic diagram of compressor according to embodiments of the present invention;
Fig. 2 is the top view of the compressor shown in Fig. 1;
Fig. 3 is the enlarged drawing in the A portion that Fig. 1 centre circle shows;
Fig. 4 is the graph of relation between the degree of wear and the ratio of e/ Φ of the compressor of compressor, valve seat boss and exhaust valve plate;
Fig. 5 is the schematic diagram that the slide plate of the compressor of slide plate and the embodiment of the present invention of traditional compressor processes the residual thickness of layer through abrasion test rear surface.
Accompanying drawing labelling:
1: housing;2: stator;3: rotor;4: bent axle;5: cylinder;51: vane slot;6: piston;7: slide plate;8: base bearing;9: supplementary bearing;10: steam vent;11: exhaust valve plate;101: valve seat boss;12: refrigerator oil.
Detailed description of the invention
Being described below in detail embodiments of the invention, the example of described embodiment is shown in the drawings, and wherein same or similar label represents same or similar element or has the element of same or like function from start to finish.The embodiment described below with reference to accompanying drawing is illustrative of, and is only used for explaining the present invention, and is not considered as limiting the invention.
In describing the invention, it will be appreciated that, term " " center ", " transverse direction ", " length ", " width ", " on ", D score, " left side ", " right side ", " vertically ", " level ", " top ", " end ", " interior ", " outward ", " axially ", " radially ", orientation or the position relationship of the instruction such as " circumference " are based on orientation shown in the drawings or position relationship, it is for only for ease of the description present invention and simplifies description, rather than the device of instruction or hint indication or element must have specific orientation, with specific azimuth configuration and operation, therefore it is not considered as limiting the invention.Additionally, term " first ", " second " are only for descriptive purposes, and it is not intended that indicate or imply relative importance or the implicit quantity indicating indicated technical characteristic.Thus, define " first ", the feature of " second " can express or implicitly include one or more these features.In describing the invention, except as otherwise noted, " multiple " are meant that two or more.
In describing the invention, it is necessary to explanation, unless otherwise clearly defined and limited, term " installation ", " being connected ", " connection " should be interpreted broadly, for instance, it is possible to it is fixing connection, it is also possible to be removably connect, or connect integratedly;Can be joined directly together, it is also possible to be indirectly connected to by intermediary, it is possible to be the connection of two element internals.For the ordinary skill in the art, it is possible to concrete condition understands above-mentioned term concrete meaning in the present invention.
Describe the compressor of embodiment according to a first aspect of the present invention below with reference to Fig. 1-Fig. 5, compressor can be rotary compressor.In the application as explained below, illustrate for compressor for rotary compressor.Certainly, it will be understood to those skilled in the art that the compressor according to the present invention can also is that other type of compressor.
As shown in Figure 1-Figure 3, the compressor of embodiment according to a first aspect of the present invention, including housing 1 and compressor.
With reference to Fig. 1, bottom in housing 1 is provided with refrigerator oil 12, compressor is located in housing 1, and compressor includes bent axle 4, base bearing 8, supplementary bearing 9 and cylinder 5, base bearing 8 and supplementary bearing 9 are respectively provided at top and the bottom of cylinder 5, and base bearing 8, supplementary bearing 9 limit compression chamber jointly with cylinder 5, the lower end of bent axle 4 is stretched in compression chamber through base bearing 8.
nullSuch as in the example of fig. 1 and 2,It is provided with motor and compressor in the housing 1 sealed,Compressor is soaked in refrigerator oil 12,Motor is located at the top in housing 1,Compressor is positioned at the lower section of motor,Motor includes stator 2 and rotor 3,Stator 2 is fixed on the inwall of housing 1,Rotor 3 is fixed on the bent axle 4 in compressor,Thus can rotating by band dynamic crankshaft 4 when rotor 3 rotates,Compressor includes bent axle 4、Cylinder 5、Piston 6 and slide plate 7,Piston 6 is enclosed within outside bent axle 4 and rotates in cylinder 5,Cylinder 5 is provided with the vane slot 51 being slidably connected with slide plate 7,In other words,Cylinder 5 is formed the vane slot 51 radially extended,Slide plate 7 is movably arranged in vane slot 51,The two ends of cylinder 5 are respectively arranged with base bearing 8、Supplementary bearing 9,Base bearing 8、Supplementary bearing 9 and cylinder 5 surround compression chamber jointly,When motor works,Bent axle 4 can be driven to rotate,Thus driving the piston 6 being set on the eccentric part of bent axle 4 to roll along the inwall of compression chamber with compression refrigerant.
Wherein, the eccentric part of bent axle 4 meets with the ratio of the internal diameter Φ of cylinder 5 relative to the eccentric amount e of the axis of cylinder 5: 0.05≤e/ Φ≤0.12.As shown in Figure 2, eccentric amount e is the distance between the central axis of eccentric part and the axis of cylinder 5, when bent axle 4 satisfies condition relative to the eccentric amount e of cylinder 5 axis and the ratio of cylinder 5 cylinder diameter Φ: during 0.05≤e/ Φ≤0.12, it is possible to improve when compressor such as rotary compressor High Temperature High Pressure is run the wear out failure degree of slide plate 7, bent axle 4 in compressor.
With reference to Fig. 4, abscissa is the degree of wear of eccentric amount e and the degree of wear that the ratio of cylinder 5 cylinder diameter Φ, vertical coordinate are compressor and the valve seat boss 101 of compressor, exhaust valve plate 11, it can be seen that each several part abrasion reaches optimal value when satisfied 0.05≤e/ Φ≤0.12.
The such as rotary compressor of compressor according to embodiments of the present invention, by the ratio of the internal diameter Φ of eccentric amount e and cylinder 5 is arranged between 0.05≤e/ Φ≤0.12, can improve compressor High Temperature High Pressure run time compressor in slide plate 7, bent axle 4 wear out failure degree, thus not easily there is the situation of abrasion in compressor, and then effectively extend service life of compressor, improve the reliability of compressor.
In one embodiment of the invention, as it is shown in figure 1, refrigerator oil 12 is Esters oil, and Esters oil kinematic viscosity when 40 DEG C is 70.5~76.0mm2/ s, when 100 DEG C, kinematic viscosity is 8.4~9.0mm2/s.Further, refrigerator oil 12 is contained within sulfur-bearing extreme pressure anti-wear additives.Thus, by employing 40 DEG C time, kinematic viscosity is 70.5~76.0mm2/ s, when 100 DEG C, kinematic viscosity is 8.4~9.0mm2The refrigerator oil 12 of/s, lubricity when can ensure that High Temperature High Pressure and have coolant to dissolve, greatly improve the abrasion of compressor, extend the service life of compressor such as rotary compressor, and according to the compressor that eccentric amount e and cylinder 5 cylinder diameter Φ ratio are the design of 0.05≤e/ Φ≤0.12, under above-mentioned refrigerator oil 12 environment run, it is possible to significantly improve High Temperature High Pressure run time compressor in slide plate 7, bent axle 4 wear out failure degree.
Alternatively, base bearing 8 and at least one in supplementary bearing 9 are formed with steam vent 10, steam vent 10 is coated with exhaust valve plate 11.It is to say, steam vent 10 can only be formed on base bearing 8, or only formed on supplementary bearing 9, or be concurrently formed on base bearing 8 and supplementary bearing 9.Such as in the example of fig. 1 and 2, steam vent 10 is only formed on base bearing 8, and steam vent 10 runs through base bearing 8 along the vertical direction, and steam vent 10 is coated with the exhaust valve plate 11 opened with compression exhaust, thus the gas after compression can be discharged by steam vent 10.nullFurther,The side of the contiguous exhaust valve plate 11 of steam vent 10 is provided with valve seat boss 101,In other words,Valve seat boss 101 is arranged on the side surface (such as the upper surface shown in Fig. 1 and Fig. 3) contacted with exhaust valve plate 11 of steam vent 10,Valve seat boss 101 can be generally circular and coaxially arranged with steam vent 10,Specifically,The internal perisporium of valve seat boss 101 connects with the internal perisporium of steam vent 10,Or the internal perisporium of contiguous steam vent 10 is arranged,Alternatively,Steam vent 10 is circular hole,And the diameter of steam vent 10 is D,One side surface (such as the upper surface shown in Fig. 1 and Fig. 3) of the contiguous exhaust valve plate 11 of valve seat boss 101 is formed as arc surface,Now the cross section of valve seat boss 101 is arc form,Radius R >=the 1.3mm of arc surface,And 0.12≤R/D≤0.38,Thus exhaust valve plate 11 can be supported on valve seat boss 101,When meeting this condition,And when the refrigerator oil 12 of the present invention soaks under environment and the ratio of internal diameter Φ of eccentric amount e and cylinder 5 meets 0.05≤e/ Φ≤0.12,The contact wear of valve seat boss 101 itself and exhaust valve plate 11 reaches optimum state,Thus further reducing exhaust valve plate 11 situation of abrasion occurs.
Further, exhaust valve plate 11 is made up of stainless steel material, and stainless steel material comprises:
The carbon of 0.25~0.45 mass %;The silicon of 0.3~0.5 mass %;The manganese of 0.3~0.7 mass %;The phosphorus of 0~0.03 mass %;The sulfur of 0~0.015 mass %;The chromium of 12~14 mass %;The molybdenum of 0.5~2.0 mass %;And the ferrum of surplus.
Wherein, the tensile strength of stainless steel material is 1850MPa~2000MPa.
That is, exhaust valve plate 11 can be made up of the stainless steel material processing through quenching and tempering process, its chemical composition is as follows: the carbon of 0.25~0.45 mass %, the silicon of 0.3~0.5 mass %, the manganese of 0.3~0.7 mass %, the phosphorus of 0~0.03 mass %, the sulfur of 0~0.015 mass %, the chromium of 12~14 mass %, the molybdenum of 0.5~2.0 mass %, all the other are ferrum etc., and the tensile strength that exhaust valve plate 11 should reach is 1850MPa~2000MPa, here, it should be noted that, the chemical composition of stainless steel material is except comprising carbon, silicon, manganese, phosphorus, sulfur, chromium, outside molybdenum and ferrum, other chemical compositions can also be contained.
Be can be seen that by abrasion test, the compressor surface-treated layer of the compressor according to the present invention is significantly improved, as shown in Figure 5, left side is the schematic diagram that the slide plate 7 of traditional compressor processes layer through abrasion test rear surface, right side is the schematic diagram that the slide plate 7 of the compressor of the present invention processes layer through abrasion test rear surface, can be seen that, the surface-treated layer (such as the vertical nitride layer, white layer shown in Fig. 5) of traditional slide plate 7 residual thickness after abrasion test is 1 μm, the surface-treated layer (such as the vertical nitride layer, white layer shown in Fig. 5) of the slide plate 7 of present invention residual thickness after abrasion test is 9 μm, improve substantially.
With reference to Fig. 4, from top to bottom, four curves are followed successively by: soak under environment at traditional refrigerator oil 12, traditional valve seat boss 101, the relation curve between the degree of wear of exhaust valve plate 11 and the ratio of eccentric amount e and cylinder 5 cylinder diameter Φ;Soak under environment at traditional refrigerator oil 12, the slide plate 7 of compressor, bent axle 4 the degree of wear and the ratio of eccentric amount e and cylinder 5 cylinder diameter Φ between relation curve;Refrigerator oil 12 in the present invention soaks under environment, the slide plate 7 of compressor, bent axle 4 the degree of wear and the ratio of eccentric amount e and cylinder 5 cylinder diameter Φ between relation curve;Refrigerator oil 12 in the present invention soaks under environment, the valve seat boss 101 of the present invention, the present invention exhaust valve plate 11 the degree of wear and the ratio of eccentric amount e and cylinder 5 cylinder diameter Φ between relation curve.As can be seen from Figure 4, when working under above-mentioned refrigerator oil 12 environment, the slide plate 7 of compressor, bent axle 4, valve seat boss 101, exhaust valve plate 11 wear extent significantly reduce, thus significantly improving the disabling damage degree of the slide plate 7 of compressor when High Temperature High Pressure is run, bent axle 4, valve seat boss 101 and exhaust valve plate 11, and the degree of wear totally reaches the relatively figure of merit in the offset and its cylinder diameter ratio range of the present invention.
The air-conditioner (not shown go out) of embodiment according to a second aspect of the present invention, including the compressor according to the above-mentioned first aspect embodiment of the present invention.Alternatively, the compression cold-producing medium that air-conditioner uses can be R410A coolant or R32 coolant.Here, it is necessary to explanation, R410A coolant and R32 coolant, known by those skilled in the art, are not detailed herein.
The hot water machine (not shown go out) of embodiment according to a third aspect of the present invention, including the compressor according to the above-mentioned first aspect embodiment of the present invention.Alternatively, the compression cold-producing medium that hot water machine uses can be R410A coolant or R32 coolant.
In sum, compressor according to embodiments of the present invention, it is possible to be widely used in various refrigeration or water-heating machine system, this system uses R410A or R32 cold-producing medium, and this system can be widely applied in the running environment of high temperature, high pressure.
In the description of this specification, specific features, structure, material or feature that the description of reference term " embodiment ", " some embodiments ", " illustrative examples ", " example ", " concrete example " or " some examples " etc. means in conjunction with this embodiment or example describe are contained at least one embodiment or the example of the present invention.In this manual, the schematic representation of above-mentioned term is not necessarily referring to identical embodiment or example.And, the specific features of description, structure, material or feature can combine in an appropriate manner in any one or more embodiments or example.
Although an embodiment of the present invention has been shown and described, it will be understood by those skilled in the art that: these embodiments can being carried out multiple change, amendment, replacement and modification when without departing from principles of the invention and objective, the scope of the present invention is limited by claim and equivalent thereof.

Claims (6)

1. a compressor, it is characterised in that including:
Housing, the bottom in described housing is provided with refrigerator oil, and described refrigerator oil is Esters oil, and described Esters oil kinematic viscosity when 40 DEG C is 70.5~76.0mm2/ s, when 100 DEG C, kinematic viscosity is 8.4~9.0mm2/ s, described refrigerator oil is contained within sulfur-bearing extreme pressure anti-wear additives;With
Compressor, described compressor is located in described housing and includes bent axle, base bearing, supplementary bearing and cylinder, described base bearing and described supplementary bearing are respectively provided at the top of described cylinder and bottom and jointly limit compression chamber with described cylinder, at least one in described base bearing and described supplementary bearing is formed with steam vent, described steam vent is coated with exhaust valve plate, described exhaust valve plate is made up of stainless steel material, the lower end of described bent axle is stretched in described compression chamber through described base bearing, the eccentric part of wherein said bent axle meets relative to the ratio of the eccentric amount e of the axis of described cylinder with the internal diameter Φ of described cylinder:
0.05≤e/ Φ≤0.12,
Described stainless steel material comprises:
The carbon of 0.25~0.45 mass %;
The silicon of 0.3~0.5 mass %;
The manganese of 0.3~0.7 mass %;
The phosphorus of 0~0.03 mass %;
The sulfur of 0~0.015 mass %;
The chromium of 12~14 mass %;
The molybdenum of 0.5~2.0 mass %;And
The ferrum of surplus
Wherein, the tensile strength of described stainless steel material is 1850~2000MPa.
2. compressor according to claim 1, it is characterised in that described steam vent is circular hole and diameter is D,
The side of the described exhaust valve plate of vicinity of described steam vent is provided with valve seat boss, and a side surface of the described exhaust valve plate of vicinity of described valve seat boss is formed as arc surface, the radius R >=1.3mm of described arc surface, and 0.12≤R/D≤0.38.
3. an air-conditioner, it is characterised in that include compressor according to claim 1 and 2.
4. air-conditioner according to claim 3, it is characterised in that the compression cold-producing medium that described air-conditioner uses is R410A or R32 coolant.
5. a hot water machine, it is characterised in that include compressor according to claim 1 and 2.
6. hot water machine according to claim 5, it is characterised in that the compression cold-producing medium that described hot water machine uses is R410A or R32 coolant.
CN201310719642.2A 2013-12-23 2013-12-23 Compressor, air-conditioner and hot water machine Active CN103742411B (en)

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EP3249227B1 (en) * 2015-01-21 2023-10-11 Guangdong Meizhi Compressor Co., Ltd. Electric compressor and refrigerating device having same
JP6567352B2 (en) * 2015-07-28 2019-08-28 東芝キヤリア株式会社 Rotary compressor and refrigeration cycle apparatus
CN111271243B (en) * 2018-12-05 2022-04-26 广东美芝精密制造有限公司 Compressor
CN111043006B (en) * 2019-12-11 2021-07-13 安徽美芝精密制造有限公司 Single-cylinder compressor and heat exchange working equipment
CN112460017A (en) * 2020-12-03 2021-03-09 珠海格力节能环保制冷技术研究中心有限公司 Pump body assembly and fluid machine with same

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